电脑提花袜机控制系统研究与设计
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摘要
本文阐述了一种电脑提花袜机控制系统的实现过程。传统的机械式提花袜机存在着很多弱点,已经不能满足生产要求。随着电脑技术在袜机控制领域的应用,逐渐产生了电脑提花袜机。其机构简单,使用方便,编织效率高,产品品质好。
本课题就电脑提花袜机工作原理、编织过程控制数据准备、控制系统实现、基于FLASH存储器的控制文件管理系统、控制系统抗干扰等方面进行了深入研究。在系统架构、控制文件管理、系统稳定性设计方面都有创新之处。
根据袜子编织过程工艺复杂,涉及到频繁的数据处理、信号采集和较多的控制对象的特点,本设计提出了一种基于PC机、单片机和CPLD的三层结构的控制系统。PC机软件用于设计编织花型和生成控制文件,而单片机和CPLD构成了控制系统硬件部分的主要框架。单片机部分包括一个负责采集袜机状态信息和控制时序的主机,两个用于控制电磁阀、选针器的从机。由于选针器控制过程繁琐,本系统使用CPLD来协助完成其数据处理。依据控制系统实现方式,本设计将控制文件分为电磁阀控制文件和选针器控制文件两个部分,并详细介绍了这两个文件的生成过程和管理管理过程。由于电脑袜机工作环境复杂,并需要与外界频繁地交换数据,为了减少因干扰而造成的生产损失,本设计从硬件和软件两个方面对控制系统进行了抗干扰设计。由于通信系统是正常编织的基础,文中特别阐述了RS485总线的抗干扰设计。
本课题的研究工作,为改进机械式袜机、替换自动袜机控制系统,提供了一种成本低廉,工作稳定的解决方案;也为进一步研究全电脑提花袜机,加速高档袜机的国产化进程奠定基础。
The Computer Jacquard Hose-Machine system is introduced in this paper. There are many weaknesses in traditional Mechanism Jacquard Hose-Machine, but it can’t reach the need of production. With the development of Computer Technology in Hose-Machine, Computer Jacquard Hose-Machine comes to being. It has excellence of simple institution, expediency for use, high weaving efficiency and good quality.
This paper focuses on the basic theory of computerized Hose-Machine, weaving data preparation, control system implementation, control data file management by FLASH techniques, anti-jamming design, etc. There are innovations in system frame, management of files and design of system stability.
Based on a deep research of the working mechanism of Hose-Machine, this paper puts forward a 3 levels control system based on PC and micro-controller and CPLD. The PC part takes charge of knit-pattern design and control-file Creation, and the micro-controller and CPLD make up of the frame of control system. In this schema, 2 micro-controllers are used for the control of the electromagnetic valves and the needle selectors respectively. The other one collects the information of the Hose-Machine’s current state and coordinates above 2 micro-controllers. Such configuration divides the control data into 2 files, which are electromagnetic control file and needle selector control file. Details have been given for the creation and management of these two files. Moreover, since in-site circumstance is quite complex, studied system has elaborated an anti-interference design both from the hardware and software aspects to satisfy frequent data exchange and to eliminate possible production loss. Because the knitting is based on exact communication, the paper expounds RS485 protocol implementation in this system.
This research brings forward a low-cost and steady-going scheme for upswing Mechanism Hose-Machine and replacing Hose-Machine control system. It also has built a good foundation for research on fully computerized Hose-Machine and accelerating the localization procedure in high-end Hose-Machine.
本课题就电脑提花袜机工作原理、编织过程控制数据准备、控制系统实现、基于FLASH存储器的控制文件管理系统、控制系统抗干扰等方面进行了深入研究。在系统架构、控制文件管理、系统稳定性设计方面都有创新之处。
根据袜子编织过程工艺复杂,涉及到频繁的数据处理、信号采集和较多的控制对象的特点,本设计提出了一种基于PC机、单片机和CPLD的三层结构的控制系统。PC机软件用于设计编织花型和生成控制文件,而单片机和CPLD构成了控制系统硬件部分的主要框架。单片机部分包括一个负责采集袜机状态信息和控制时序的主机,两个用于控制电磁阀、选针器的从机。由于选针器控制过程繁琐,本系统使用CPLD来协助完成其数据处理。依据控制系统实现方式,本设计将控制文件分为电磁阀控制文件和选针器控制文件两个部分,并详细介绍了这两个文件的生成过程和管理管理过程。由于电脑袜机工作环境复杂,并需要与外界频繁地交换数据,为了减少因干扰而造成的生产损失,本设计从硬件和软件两个方面对控制系统进行了抗干扰设计。由于通信系统是正常编织的基础,文中特别阐述了RS485总线的抗干扰设计。
本课题的研究工作,为改进机械式袜机、替换自动袜机控制系统,提供了一种成本低廉,工作稳定的解决方案;也为进一步研究全电脑提花袜机,加速高档袜机的国产化进程奠定基础。
The Computer Jacquard Hose-Machine system is introduced in this paper. There are many weaknesses in traditional Mechanism Jacquard Hose-Machine, but it can’t reach the need of production. With the development of Computer Technology in Hose-Machine, Computer Jacquard Hose-Machine comes to being. It has excellence of simple institution, expediency for use, high weaving efficiency and good quality.
This paper focuses on the basic theory of computerized Hose-Machine, weaving data preparation, control system implementation, control data file management by FLASH techniques, anti-jamming design, etc. There are innovations in system frame, management of files and design of system stability.
Based on a deep research of the working mechanism of Hose-Machine, this paper puts forward a 3 levels control system based on PC and micro-controller and CPLD. The PC part takes charge of knit-pattern design and control-file Creation, and the micro-controller and CPLD make up of the frame of control system. In this schema, 2 micro-controllers are used for the control of the electromagnetic valves and the needle selectors respectively. The other one collects the information of the Hose-Machine’s current state and coordinates above 2 micro-controllers. Such configuration divides the control data into 2 files, which are electromagnetic control file and needle selector control file. Details have been given for the creation and management of these two files. Moreover, since in-site circumstance is quite complex, studied system has elaborated an anti-interference design both from the hardware and software aspects to satisfy frequent data exchange and to eliminate possible production loss. Because the knitting is based on exact communication, the paper expounds RS485 protocol implementation in this system.
This research brings forward a low-cost and steady-going scheme for upswing Mechanism Hose-Machine and replacing Hose-Machine control system. It also has built a good foundation for research on fully computerized Hose-Machine and accelerating the localization procedure in high-end Hose-Machine.
引文
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[4] 赵展谊.针织学[M],西北工业大学出版社,2002,2:10-25
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[7] 宗平生,邓淑芳.2006~2007 中国纺织工业技术进步研究报告[J].纺织导报,2006: 62-71
[8] 龙海如.国内外针织机械新的技术发展[J].东华大学纺织学院,2004,5:16-19
[9] 蒋文惠.从第九届中国国际纺机展看中国针织机械的发展 [J].纺织机械, 2004,6:13-16
[10] 有关绣花的基本知识[EB/OL].http://hi.baidu.com/muchaoyong/blog/item/2588781eff 8b24f41bd576be.html
[11] 贺庆玉.针织概论[M].中国纺织出版社,2003:30-46
[12] 秦进民.针织机上的电脑选针机构[J].黑龙江纺织,2001,4:13-14
[13] 徐海.增量式旋转编码器工作原理.中国电气行业门户网[EB/OL].http://www. dq-online. com.2006.11.26
[14] 张弛.圆纬机电子选针控制系统的研究与实现[硕士学位论文].湖北工业大学:机械工程学院,2004,5
[15] 张方强.针织物花型计算机辅助设计系统的研制[J].纺织学报,1998,6:26-28
[16] 朱昊,王晋棠.机械提花圆机提花花纹上机设计的数学模型[J].江南大学学报(自然科学版),2002,1:59-62
[17] 徐士良.常用算法程序集 C 语言描述.北京:清华大学出版社[M],2004:65-76
[18] 陈革,陈明.袜子提花控制器的设计.针织工业[M],1999,3:23-25
[19] 李伟强.新型电子提花的嵌入式系统研究[D].杭州:浙江大学图书馆, 2002,3:45-48
[20] 王贤勇.单片机系统中的 Flash 存储器及其数据管理方法.计算机技术与应用[J], 2005,5:90-92
[21] B&B Electronics Mfg.Co.Inc.RS-422 and RS-485 Application Note.Oct,1997
[22] Endou, Yoshimiti, Yamashita, Norio, Kawashima, Yoshitaka. Control of yarn tension and yarn speed in circular knitting machine. Seni Kikai Gakkai Shi/Journal of the TextileMachinery Society of Japan. Feb,2000
[23] Donald Hearn, M. Pauline Baker.计算机图形学[M].北京:电子工业出版社,2003
[24] James D.Foley.计算机图形学原理及实践 C 语言描述[M].北京:机械工业出版社, 2004:54-80
[25] 陈永良.电脑提花韩机花型 CAD 处理系统设计[J].中国计量学院学报, 1999,3:23-25
[26] 甄彤,陈卫东.Visual Basic 程序设计教程[M].北京:机械工业出版社,2004,9
[27] 邹先霞,梁文健.Visual Basic 程序设计教程[M].北京:冶金工业出版社,2006,3
[28] Intersil Corporation.HS-82C55ARH Radiation Hardened CMOS Programmable Peripheral Interface.1999
[29] 张成俊.电脑提花大圆机选针器控制及检测系统研究[硕士学位论文].湖北工业大学机电工程学院,2005.5
[30] SAMSUNG Electronics.K9F1608WA0 Flash Data Sheet[J],2000
[31] 庄文献,黄瑞莉,林颖等.基于 C51 和 FLASH 存储器卡的无纸记录仪[J].单片机与嵌入式系统应用(2002 合订本),2003:56-59
[32] 罗华春.基于 Flash 存储器的嵌入式文件管理器设计[J].华中科技大学学报, 2005,1:99-102
[33] 鲍国彬.嵌入式工业控制系统的 Flash 文件存储系统[J].福建电脑,2006,2: 130-131
[34] 张建钢.CPLD 设计与仿真技术在电子提花圆机上的应用[J].武汉科技学院学报,2005,4:1-2
[35] 闵剑.基于单片机和 CPLD 的信号源前端设计[J].科学技术与工程,2006,10: 3193-3196
[36] 黄正谨.CPLD 系统设计技术入门与应用[M].北京:人民邮电出版社,2002,3:1-20
[37] 王晶明.数字系统设计与 Verilog HDL[M].北京:电子工业出版社,2006,8:1-31
[38] 刘光斌,刘冬,姚志成.单片机系统实用抗干扰技术[M].北京:人民邮电出版社, 2003,10:285-344
[39] 孙可平.电磁兼容性与抗干扰技术[M].大连:大连海事大学出版社,2006,1:78-81
[40] 王幸之.单片机应用系统电磁干扰与抗干扰技术[M].北京:北京航空航天大学出版社,2006,2:301-352
[41] 曾峰,侯亚宁,曾凡雨.电子工业出版社[M].印刷电路板(PCB)设计与制作, 2002,11:100-136
[42] 刘光斌,刘冬,姚志成.单片机系统实用抗干扰技术[M].北京:人民邮电出版社, 2003,10:256-315
[43] 电子工程世界论坛.Profibus-DP 总线应用手册[EB/OL].http://bbs.eeworld.com.cn/ 40621/ShowPost.aspx
[44] MAXIM.MAX485 Data Sheet.1996
[45] 彭为.单片机典型系统设计实例精讲[M].北京:电子工业出版社,2006,5:45-60
[46] 谢运祥,欧阳森.电力电子单片机控制技术.北京:机械工业出版社[M],2007,3
[47] Armin Wolfram , Rolf Isermann. Component based tele-diagnosis approach to a textile machine. Control Engineering Practice[J], 2002,10:591-595
[48] H.Behr. New weft knitting machine peripheral equipment developments[J]. Melliand Textilberichte, 2001,82(9): 698-699
[49] Dr.Ing. Constanta Comandar. Warp knitted stitch structures with floats[J]. Knitting Technology,Sept 9,2002,22(9):18-19
[50] Pro.Radko Kovar. Limit packing density of knitting fabrics[J].Knitting Technology, 1999,7(6),pp 22-23
[51] Angela Maier. New CAD Techniques-shown at SAMAB 1995 in Milan[J]. Knitting Technology, 1995,17(4): 240-241
[52] Badger, CM,Peacock, JL,Mortimer, PS. A randomized, controlled, parallel-group clinical trial comparing multilayer bandaging followed by hosiery versus hosiery alone in the treatment of patients with lymphedema of the limb. Cancer[J],2000,12:305-308
[53] Millington, J. Changing World Patterns In Hosiery And Flat Machine Knitwear[J]. Melliand Textilberichte International Textile Reports,2004,11(84):152-135
[2] 津纺织工学院编.针织学[M].北京:纺织工业出版社,1986:20-51
[3] R.Innes.针织技术新动向[J].新纺织,2003,11:27-29
[4] 赵展谊.针织学[M],西北工业大学出版社,2002,2:10-25
[5] 继扬.大唐歌飞,大唐袜业网[EB/OL].http://www.datangsock.com/disp.asp?id=348
[6] 董宏,赵展谊.纬编织物花型的计算机辅助设计[J].现代纺织技术,2001,9:36-40
[7] 宗平生,邓淑芳.2006~2007 中国纺织工业技术进步研究报告[J].纺织导报,2006: 62-71
[8] 龙海如.国内外针织机械新的技术发展[J].东华大学纺织学院,2004,5:16-19
[9] 蒋文惠.从第九届中国国际纺机展看中国针织机械的发展 [J].纺织机械, 2004,6:13-16
[10] 有关绣花的基本知识[EB/OL].http://hi.baidu.com/muchaoyong/blog/item/2588781eff 8b24f41bd576be.html
[11] 贺庆玉.针织概论[M].中国纺织出版社,2003:30-46
[12] 秦进民.针织机上的电脑选针机构[J].黑龙江纺织,2001,4:13-14
[13] 徐海.增量式旋转编码器工作原理.中国电气行业门户网[EB/OL].http://www. dq-online. com.2006.11.26
[14] 张弛.圆纬机电子选针控制系统的研究与实现[硕士学位论文].湖北工业大学:机械工程学院,2004,5
[15] 张方强.针织物花型计算机辅助设计系统的研制[J].纺织学报,1998,6:26-28
[16] 朱昊,王晋棠.机械提花圆机提花花纹上机设计的数学模型[J].江南大学学报(自然科学版),2002,1:59-62
[17] 徐士良.常用算法程序集 C 语言描述.北京:清华大学出版社[M],2004:65-76
[18] 陈革,陈明.袜子提花控制器的设计.针织工业[M],1999,3:23-25
[19] 李伟强.新型电子提花的嵌入式系统研究[D].杭州:浙江大学图书馆, 2002,3:45-48
[20] 王贤勇.单片机系统中的 Flash 存储器及其数据管理方法.计算机技术与应用[J], 2005,5:90-92
[21] B&B Electronics Mfg.Co.Inc.RS-422 and RS-485 Application Note.Oct,1997
[22] Endou, Yoshimiti, Yamashita, Norio, Kawashima, Yoshitaka. Control of yarn tension and yarn speed in circular knitting machine. Seni Kikai Gakkai Shi/Journal of the TextileMachinery Society of Japan. Feb,2000
[23] Donald Hearn, M. Pauline Baker.计算机图形学[M].北京:电子工业出版社,2003
[24] James D.Foley.计算机图形学原理及实践 C 语言描述[M].北京:机械工业出版社, 2004:54-80
[25] 陈永良.电脑提花韩机花型 CAD 处理系统设计[J].中国计量学院学报, 1999,3:23-25
[26] 甄彤,陈卫东.Visual Basic 程序设计教程[M].北京:机械工业出版社,2004,9
[27] 邹先霞,梁文健.Visual Basic 程序设计教程[M].北京:冶金工业出版社,2006,3
[28] Intersil Corporation.HS-82C55ARH Radiation Hardened CMOS Programmable Peripheral Interface.1999
[29] 张成俊.电脑提花大圆机选针器控制及检测系统研究[硕士学位论文].湖北工业大学机电工程学院,2005.5
[30] SAMSUNG Electronics.K9F1608WA0 Flash Data Sheet[J],2000
[31] 庄文献,黄瑞莉,林颖等.基于 C51 和 FLASH 存储器卡的无纸记录仪[J].单片机与嵌入式系统应用(2002 合订本),2003:56-59
[32] 罗华春.基于 Flash 存储器的嵌入式文件管理器设计[J].华中科技大学学报, 2005,1:99-102
[33] 鲍国彬.嵌入式工业控制系统的 Flash 文件存储系统[J].福建电脑,2006,2: 130-131
[34] 张建钢.CPLD 设计与仿真技术在电子提花圆机上的应用[J].武汉科技学院学报,2005,4:1-2
[35] 闵剑.基于单片机和 CPLD 的信号源前端设计[J].科学技术与工程,2006,10: 3193-3196
[36] 黄正谨.CPLD 系统设计技术入门与应用[M].北京:人民邮电出版社,2002,3:1-20
[37] 王晶明.数字系统设计与 Verilog HDL[M].北京:电子工业出版社,2006,8:1-31
[38] 刘光斌,刘冬,姚志成.单片机系统实用抗干扰技术[M].北京:人民邮电出版社, 2003,10:285-344
[39] 孙可平.电磁兼容性与抗干扰技术[M].大连:大连海事大学出版社,2006,1:78-81
[40] 王幸之.单片机应用系统电磁干扰与抗干扰技术[M].北京:北京航空航天大学出版社,2006,2:301-352
[41] 曾峰,侯亚宁,曾凡雨.电子工业出版社[M].印刷电路板(PCB)设计与制作, 2002,11:100-136
[42] 刘光斌,刘冬,姚志成.单片机系统实用抗干扰技术[M].北京:人民邮电出版社, 2003,10:256-315
[43] 电子工程世界论坛.Profibus-DP 总线应用手册[EB/OL].http://bbs.eeworld.com.cn/ 40621/ShowPost.aspx
[44] MAXIM.MAX485 Data Sheet.1996
[45] 彭为.单片机典型系统设计实例精讲[M].北京:电子工业出版社,2006,5:45-60
[46] 谢运祥,欧阳森.电力电子单片机控制技术.北京:机械工业出版社[M],2007,3
[47] Armin Wolfram , Rolf Isermann. Component based tele-diagnosis approach to a textile machine. Control Engineering Practice[J], 2002,10:591-595
[48] H.Behr. New weft knitting machine peripheral equipment developments[J]. Melliand Textilberichte, 2001,82(9): 698-699
[49] Dr.Ing. Constanta Comandar. Warp knitted stitch structures with floats[J]. Knitting Technology,Sept 9,2002,22(9):18-19
[50] Pro.Radko Kovar. Limit packing density of knitting fabrics[J].Knitting Technology, 1999,7(6),pp 22-23
[51] Angela Maier. New CAD Techniques-shown at SAMAB 1995 in Milan[J]. Knitting Technology, 1995,17(4): 240-241
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