多层缠绕折线卷筒导向垫块对钢丝绳磨损影响分析
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摘要
随着我国经济格局的调整和转变,港口服务、海洋工程正成为我国经济发展的重点领域。大型起重机械是港口货物装卸和海洋工程的重要装备,随着起升吨位和服务范围的要求越来越高,大吨位、高扬程的起重机已经成为现代港口装卸和海洋工程服务的关键设备。研究具有较小尺寸的大容绳的多层卷绕系统是目前大型起重机的热点问题。其中多层卷绕卷筒的构造是实现高质量多层卷绕的关键。
导向垫块是多层卷绕卷筒上的重要部件,其对卷筒钢丝绳的卷绕性能具有重要的影响。本文以武汉理工大学与日本合作研究项目——多层卷绕钢丝绳—滑轮磨损试验研究为依据,以项目试验中的卷筒及垫块作为研究对象。运用有限元分析软件ADAMS来模拟多层缠绕钢丝绳卷筒工作时的受力,以及模拟不同导向垫块作用下的钢丝绳受力,对导向垫块的形状与钢丝绳的使用寿命之间的影响关系进行了细致的研究,为多层卷绕钢丝绳卷筒设计中导向垫块尺寸的合理选择提供依据。本文所做的主要工作有：
(1)介绍了几种不同卷筒及其强度计算方法,推导了钢丝绳缠绕在卷筒上时的张力计算公式。通过钢丝绳—滑轮磨损试验装置,分析了导向垫块对钢丝绳的磨损影响。
(2)构建了卷筒的3维模型和钢丝绳在卷筒上缠绕模型,分析了导向垫块在钢丝绳换层过程中起的作用,得出了钢丝绳与导向垫块的接触轨迹,为钢丝绳的受力分析打下基础。
(3)利用ADAMS软件分析导向垫块与钢丝绳接触的问题,并与钢丝绳—滑轮试验所得的结果相比较,按照试验中对导向垫块的修改,在模型中做出相应的调整,再进行仿真分析,得出了钢丝绳寿命延长在仿真技术上的支持。对导向垫块与提高钢丝绳工作寿命的关联问题,提出了几点个人意见。
Along with our country's economy pattern adjust and change,port service, ocean engineering is becoming the key areas in China. Large hoisting machinery is an important equipment in port which used by cargo handling and Marine engineering, with the lifting of tonnage and service range of demand is higher and higher,large tonnage, high-lift crane has become an important equipment in modern port that loading and unloading. Research a small size and big volume multilayer winding system is a hot issue.The key is the structure of the multilayer coiling wire rope drum.
Guide plate is the important part of the drum,it has important influence on the crosswinding functions of the wire rope. Based on the wear test of the multilayer coiling wire rope-pulley,whicn is developed by WHUT and Japan, the influence relation between shape of guide plate and service life of wire rope is researched particularly.In this paper, the research object are the drum and guide plate used in the project. The force condition of the multilayer coiling wire rope drum is simulated by the Finite Element Analysis Software ADAMS, and the force on the wire rope is also simulated under the condition of different guide plate, this can provide evidence for the reasonable selection of the size of the reasonable selection.This thesis main jobs:
(1) Introduce several different types of drums, deduce the wire rope around the tension on the drum calculation formula. Introduce wire rope-pulley wear test, and analysis the influence of fray of the wire rope by the guide plate.
(2) According to the actual size, use software build the model of the drum, and make wire rope rolling around on the model,introduce the guide plate's function when the wire rope change layer,make us kown how the wire rope contact with the guide plate, lay the foundation for the analysis of force on the wire rope.
(3) Summary wire rope-pulley test about the guide plate in the test data, use ADAMS analysis the problem of the contact between guide plate and wire rope, and compare the platform data with the results, according to the guide plate's modified, the model make corresponding adjustment, and then proceed the simulation analysis,the improve of wire rope's service life obtain simulation technology support. To improve the service life of the wire rope, and put forward some personal opinions in the direction of guide plate.
导向垫块是多层卷绕卷筒上的重要部件,其对卷筒钢丝绳的卷绕性能具有重要的影响。本文以武汉理工大学与日本合作研究项目——多层卷绕钢丝绳—滑轮磨损试验研究为依据,以项目试验中的卷筒及垫块作为研究对象。运用有限元分析软件ADAMS来模拟多层缠绕钢丝绳卷筒工作时的受力,以及模拟不同导向垫块作用下的钢丝绳受力,对导向垫块的形状与钢丝绳的使用寿命之间的影响关系进行了细致的研究,为多层卷绕钢丝绳卷筒设计中导向垫块尺寸的合理选择提供依据。本文所做的主要工作有：
(1)介绍了几种不同卷筒及其强度计算方法,推导了钢丝绳缠绕在卷筒上时的张力计算公式。通过钢丝绳—滑轮磨损试验装置,分析了导向垫块对钢丝绳的磨损影响。
(2)构建了卷筒的3维模型和钢丝绳在卷筒上缠绕模型,分析了导向垫块在钢丝绳换层过程中起的作用,得出了钢丝绳与导向垫块的接触轨迹,为钢丝绳的受力分析打下基础。
(3)利用ADAMS软件分析导向垫块与钢丝绳接触的问题,并与钢丝绳—滑轮试验所得的结果相比较,按照试验中对导向垫块的修改,在模型中做出相应的调整,再进行仿真分析,得出了钢丝绳寿命延长在仿真技术上的支持。对导向垫块与提高钢丝绳工作寿命的关联问题,提出了几点个人意见。
Along with our country's economy pattern adjust and change,port service, ocean engineering is becoming the key areas in China. Large hoisting machinery is an important equipment in port which used by cargo handling and Marine engineering, with the lifting of tonnage and service range of demand is higher and higher,large tonnage, high-lift crane has become an important equipment in modern port that loading and unloading. Research a small size and big volume multilayer winding system is a hot issue.The key is the structure of the multilayer coiling wire rope drum.
Guide plate is the important part of the drum,it has important influence on the crosswinding functions of the wire rope. Based on the wear test of the multilayer coiling wire rope-pulley,whicn is developed by WHUT and Japan, the influence relation between shape of guide plate and service life of wire rope is researched particularly.In this paper, the research object are the drum and guide plate used in the project. The force condition of the multilayer coiling wire rope drum is simulated by the Finite Element Analysis Software ADAMS, and the force on the wire rope is also simulated under the condition of different guide plate, this can provide evidence for the reasonable selection of the size of the reasonable selection.This thesis main jobs:
(1) Introduce several different types of drums, deduce the wire rope around the tension on the drum calculation formula. Introduce wire rope-pulley wear test, and analysis the influence of fray of the wire rope by the guide plate.
(2) According to the actual size, use software build the model of the drum, and make wire rope rolling around on the model,introduce the guide plate's function when the wire rope change layer,make us kown how the wire rope contact with the guide plate, lay the foundation for the analysis of force on the wire rope.
(3) Summary wire rope-pulley test about the guide plate in the test data, use ADAMS analysis the problem of the contact between guide plate and wire rope, and compare the platform data with the results, according to the guide plate's modified, the model make corresponding adjustment, and then proceed the simulation analysis,the improve of wire rope's service life obtain simulation technology support. To improve the service life of the wire rope, and put forward some personal opinions in the direction of guide plate.
引文
[1]杨长揆.起重机械[M].北京：机械工业出版社,1982
[2]胡水根,利歌.折线绳槽卷筒[J].起重运输机械,2001
[3]利歌.卷筒挡环的设计[J].建筑机械,2003年03期
[4]国外折线绳槽卷绕技术的发展和应用现状.黄河规划设计,2005
[5]周炎勋.虚拟现实技术综述.计算机仿真.1996年第一期
[6]Mcdonald S. Threed in ensional surface contact. International ADAMS User's Conference. 1998
[7]Keirouz W. Integrating parametric geometry,and cariational model-ing for conceptual design. Design Theory and Methodology. American Society of Mechanical Engineers New York, 1999
[8]李瑞涛.虚拟样机技术的概念及应用[J].上海：机电一体化,2000.5
[9]熊广楞,李伯虎.虚拟样机技术.系统仿真学报.2001.1
[10]李思昆,郭阳.协作虚拟样机于协同设计方法.系统仿真学报.2001.1
[11]MDI.ADAMS/View10.0 User Guide,2002
[12]蒋国仁.港口起重机械.大连：大连海事大学出版社.1995
[13]包起帆.起重机设计手册[M].北京：中国铁道出版社,1998
[14]杨长骇.起重机械.北京：机械工业出版社,1992
[15]张质文等.起重机设计手册.北京：铁道出版社,1998
[16]畅启仁.港口起重机.上海：上海海运学院,1986
[17]王春华.均匀外压下纵横加筋曲板和圆柱壳的稳定性.海军工程学院学报,1999(1)
[18]骆东平,谭林森.用纵筋加强的环肋柱壳静动力性能分析.中国造船,1993(1)
[19]郝刚,郑际嘉,曾广武.加筋旋转薄壳的非线性屈曲分析.华中理工大学学报,1990(1)
[20]许辑平.潜艇强度.北京：国防工业出版社,1980
[21]上海交通大学机械教研组.起重机械,1961
[22]S.铁摩锌柯.板壳理论.北京：科学出版社,1977
[23]张质文等.起重机设计手册.北京：铁道出版社,1998
[24]B.T利津著,薄壁结构设计.国防工业出版社,1983
[25]许辑平.潜艇强度.北京：国防工业出版社,1980
[26]于忠升.大型提升机卷筒与支轮强度的计算及其方法的统一矿山机械,1991(9)
[27]蒋国仁.港口起重机械.大连：大连海事大学出版社,1995
[28]张敦福.钢丝绳绳圈张力系数.力学与实践,1996(5)
[29]邓玉聪.UGNX数控编程技术在lebus卷筒导向垫块加工中的应用[J].武汉理工大学学报,2011年02期
[30]胡水根,利歌.卷筒上钢丝绳爬台的理论尺寸.起重运输机械.2004年第1期
[31]Keirouz W. Integrating parametric geometry,and cariational model-ing for conceptual design. Design Theory and Methodology. American Society of Mechanical Engineers New York, 1999
[32]Tucker W V, Stuckey L D. The Roles of Modeling and Simulation at Boeing [J]. TRANSACTIONS,1998.1
[33]上海港机重工有限公司编.港口起重机设计规范.人民交通出版社.2007.08
[34]王定贤,殷亮等.钢丝绳的建模及动力学仿真研究.矿山机械,2010第8期
[35]龙靖宇,姚国栋.基于ADAMS的起重机钢丝绳绕组建模验证。煤矿机械,2009年第11期
[36]Cylindrical filtration,Journal of Membrane Science,Volume:204,Issue:1-2,July 15,2002
[37]愈武勇.柔性多体机械系统动力学特征的ADAMS仿真研究.美国MDI公司2001年中国用户年会论文集.北京：美国MDI公司北京办事处,P273-278
[38]Tucker W V, Stuckey L D. The Roles of Modeling and Simulation at Boeing [J]. TRANSACTIONS,1998.1
[39]MDI.ADAMS/View10.0 User Guide,2002
[40]Keirouz W. Integrating parametric geometry,and cariational model-ing for conceptual design. Design Theory and Methodology. American Society of Mechanical Engineers New York, 1999
[41]李瑞涛.虚拟样机技术的概念及应用[J].上海：机电一体化,2000.5
[42]杜玉明.虚拟样机技术及其在ADAMS中的实践[J].沈阳：机械设计与制造,2003.6
[43]Mcdonald S. Threed in ensional surface contact. International ADAMS User's Conference, 1998
[44]ADAMS Using Guide. Mechanical Dynamics, Inc.2003
[45]Wilson E L Incompatiable displacement models. In:Numerical and Computer Method in Structural Mechanics. Academic Press 1973
[46]刘义翔,李瑞峰,李东婉.应用ADAMS软件对点焊机器人大臂机构进行动力学仿真研究[J].哈尔滨：哈尔滨商业大学学报,2001.9
[47]B. L. Karihaloo, R. D. Parbery. Optimal control of a dynamical system representing a gantry crane Journal of Optimization Theory and Applications (Historical Archive). Volume 36, Number 3,1982. P409-417.
[2]胡水根,利歌.折线绳槽卷筒[J].起重运输机械,2001
[3]利歌.卷筒挡环的设计[J].建筑机械,2003年03期
[4]国外折线绳槽卷绕技术的发展和应用现状.黄河规划设计,2005
[5]周炎勋.虚拟现实技术综述.计算机仿真.1996年第一期
[6]Mcdonald S. Threed in ensional surface contact. International ADAMS User's Conference. 1998
[7]Keirouz W. Integrating parametric geometry,and cariational model-ing for conceptual design. Design Theory and Methodology. American Society of Mechanical Engineers New York, 1999
[8]李瑞涛.虚拟样机技术的概念及应用[J].上海：机电一体化,2000.5
[9]熊广楞,李伯虎.虚拟样机技术.系统仿真学报.2001.1
[10]李思昆,郭阳.协作虚拟样机于协同设计方法.系统仿真学报.2001.1
[11]MDI.ADAMS/View10.0 User Guide,2002
[12]蒋国仁.港口起重机械.大连：大连海事大学出版社.1995
[13]包起帆.起重机设计手册[M].北京：中国铁道出版社,1998
[14]杨长骇.起重机械.北京：机械工业出版社,1992
[15]张质文等.起重机设计手册.北京：铁道出版社,1998
[16]畅启仁.港口起重机.上海：上海海运学院,1986
[17]王春华.均匀外压下纵横加筋曲板和圆柱壳的稳定性.海军工程学院学报,1999(1)
[18]骆东平,谭林森.用纵筋加强的环肋柱壳静动力性能分析.中国造船,1993(1)
[19]郝刚,郑际嘉,曾广武.加筋旋转薄壳的非线性屈曲分析.华中理工大学学报,1990(1)
[20]许辑平.潜艇强度.北京：国防工业出版社,1980
[21]上海交通大学机械教研组.起重机械,1961
[22]S.铁摩锌柯.板壳理论.北京：科学出版社,1977
[23]张质文等.起重机设计手册.北京：铁道出版社,1998
[24]B.T利津著,薄壁结构设计.国防工业出版社,1983
[25]许辑平.潜艇强度.北京：国防工业出版社,1980
[26]于忠升.大型提升机卷筒与支轮强度的计算及其方法的统一矿山机械,1991(9)
[27]蒋国仁.港口起重机械.大连：大连海事大学出版社,1995
[28]张敦福.钢丝绳绳圈张力系数.力学与实践,1996(5)
[29]邓玉聪.UGNX数控编程技术在lebus卷筒导向垫块加工中的应用[J].武汉理工大学学报,2011年02期
[30]胡水根,利歌.卷筒上钢丝绳爬台的理论尺寸.起重运输机械.2004年第1期
[31]Keirouz W. Integrating parametric geometry,and cariational model-ing for conceptual design. Design Theory and Methodology. American Society of Mechanical Engineers New York, 1999
[32]Tucker W V, Stuckey L D. The Roles of Modeling and Simulation at Boeing [J]. TRANSACTIONS,1998.1
[33]上海港机重工有限公司编.港口起重机设计规范.人民交通出版社.2007.08
[34]王定贤,殷亮等.钢丝绳的建模及动力学仿真研究.矿山机械,2010第8期
[35]龙靖宇,姚国栋.基于ADAMS的起重机钢丝绳绕组建模验证。煤矿机械,2009年第11期
[36]Cylindrical filtration,Journal of Membrane Science,Volume:204,Issue:1-2,July 15,2002
[37]愈武勇.柔性多体机械系统动力学特征的ADAMS仿真研究.美国MDI公司2001年中国用户年会论文集.北京：美国MDI公司北京办事处,P273-278
[38]Tucker W V, Stuckey L D. The Roles of Modeling and Simulation at Boeing [J]. TRANSACTIONS,1998.1
[39]MDI.ADAMS/View10.0 User Guide,2002
[40]Keirouz W. Integrating parametric geometry,and cariational model-ing for conceptual design. Design Theory and Methodology. American Society of Mechanical Engineers New York, 1999
[41]李瑞涛.虚拟样机技术的概念及应用[J].上海：机电一体化,2000.5
[42]杜玉明.虚拟样机技术及其在ADAMS中的实践[J].沈阳：机械设计与制造,2003.6
[43]Mcdonald S. Threed in ensional surface contact. International ADAMS User's Conference, 1998
[44]ADAMS Using Guide. Mechanical Dynamics, Inc.2003
[45]Wilson E L Incompatiable displacement models. In:Numerical and Computer Method in Structural Mechanics. Academic Press 1973
[46]刘义翔,李瑞峰,李东婉.应用ADAMS软件对点焊机器人大臂机构进行动力学仿真研究[J].哈尔滨：哈尔滨商业大学学报,2001.9
[47]B. L. Karihaloo, R. D. Parbery. Optimal control of a dynamical system representing a gantry crane Journal of Optimization Theory and Applications (Historical Archive). Volume 36, Number 3,1982. P409-417.