前腔常压式冲击旋转型液压锚杆钻机动力头的研究
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摘要
液压锚杆钻机是岩土锚固工程的关键设备,对锚固施工质量有重要影响。
本文在分析液压锚杆钻机旋转机构工作原理的基础上,提出了前腔常压式冲击旋转型液压锚杆钻机动力头。据此进行动力头结构设计,并运用Pro/ENGINEER建立旋转机构和前腔常压式液压冲击机构的三维数字化模型并进行虚拟装配和优化;然后将其导入到动力学仿真分析软件ADAMS中,对动力头进行机液耦合动力学仿真。结果表明经过优化的旋转冲击型动力头在符合土锚钻机的工况要求,体积小,冲击力稳定,运行平稳。
本文综合运用现代设计方法、三维CAD软件、仿真分析软件,对前腔常压式冲击旋转型液压锚杆钻机动力头进行设计,为液压冲击动力头机构的设计提供了重要参考依据,所采用的思想和方法对开发类似产品具有一定的指导意义和参考价值。
Hydraulic roofbolter is the key equipment for Ground Anchorage, and have an important impact on project quality, for ground anchorage engineering.
Base on analysizing of revolving apparatus hydraulic roofbolter, that the impact of drilling speed, then a design method has been carry out, that it adopted the driving head of cavity-front constant-pressure impact-rotary hydraulic roofbolter. Accordingly, designed the structural of the driving head and revolving apparatus; Established the 3D digital model of revolving apparatus and impact institutions, and carry on virtual assemble by Pro / ENGINEER software,. Then the model is imported into ADAMS (Automatic Dynamic Analysis of Mechanical System)software and the machine-hydraulic coupling simulation of hydraulic control system was done. The results showed that optimized the driving head of impact-rotary with small size, impact of the stability and operation stability.
The paper, optimizing the use of modern design, 3D CAD software, simulation software, optimized design for the driving head of cavity-front constant-pressure impact-rotary hydraulic roofbolter. and provided an important reference. The ideas and methods of this paper have a certain significance and value for the development of similar products.
本文在分析液压锚杆钻机旋转机构工作原理的基础上,提出了前腔常压式冲击旋转型液压锚杆钻机动力头。据此进行动力头结构设计,并运用Pro/ENGINEER建立旋转机构和前腔常压式液压冲击机构的三维数字化模型并进行虚拟装配和优化;然后将其导入到动力学仿真分析软件ADAMS中,对动力头进行机液耦合动力学仿真。结果表明经过优化的旋转冲击型动力头在符合土锚钻机的工况要求,体积小,冲击力稳定,运行平稳。
本文综合运用现代设计方法、三维CAD软件、仿真分析软件,对前腔常压式冲击旋转型液压锚杆钻机动力头进行设计,为液压冲击动力头机构的设计提供了重要参考依据,所采用的思想和方法对开发类似产品具有一定的指导意义和参考价值。
Hydraulic roofbolter is the key equipment for Ground Anchorage, and have an important impact on project quality, for ground anchorage engineering.
Base on analysizing of revolving apparatus hydraulic roofbolter, that the impact of drilling speed, then a design method has been carry out, that it adopted the driving head of cavity-front constant-pressure impact-rotary hydraulic roofbolter. Accordingly, designed the structural of the driving head and revolving apparatus; Established the 3D digital model of revolving apparatus and impact institutions, and carry on virtual assemble by Pro / ENGINEER software,. Then the model is imported into ADAMS (Automatic Dynamic Analysis of Mechanical System)software and the machine-hydraulic coupling simulation of hydraulic control system was done. The results showed that optimized the driving head of impact-rotary with small size, impact of the stability and operation stability.
The paper, optimizing the use of modern design, 3D CAD software, simulation software, optimized design for the driving head of cavity-front constant-pressure impact-rotary hydraulic roofbolter. and provided an important reference. The ideas and methods of this paper have a certain significance and value for the development of similar products.
引文
[1]王吉安.浅析锚杆钻机的研制现状.煤矿机械.2004年第9期
[2]张凤伟.浅谈锚杆钻机在煤矿生产建设中存在的问题及发展方向.工程与技术科协论坛.2007年第9期(下)
[3]杜长龙,冲击旋转式锚杆钻机设计研究,中国矿业大学学报,2002.1
[4]徐锁庚.国内外锚杆钻机的现状及发展趋势.煤矿机械.2007年11期
[5]李文松.冲击旋转式锚杆钻机的研制.中州煤炭.2002年第6期
[6]邹敢.浅谈锚杆钻机的发展现状.凿岩机械气动工具2006(3)
[7]马有仁.旋转式锚杆钻机的参数研究.煤.第七卷第三期
[8]周志鸿,刘庭楷,窦忠强,程火金,高澜庆.液压冲击机构结构类型分析.矿山机械.1997.5
[9]王雪,龚进,邹湘伏,李延伟.液压冲击器的研究状况和发展趋势.凿岩机械气动工具.2006.3
[10]Rock dill improvements coming rapidly.World Co nstruction.1985,38(11)
[11]Geoff Perse.Hydraulic Impact Hammers.Mining Magazine.1990(12)
[12]薛军.液动冲击器与液压凿岩机的比较与启示.探矿工程.1994.2
[13]王智明,马保松,索忠伟,胡郁乐等.钻孔与非开挖机械.化学工业出版社.2006.9
[14]陈玉凡,朱祥.钻孔机械设计.机械工业出版社.1987.6
[15]王维华,郭孝先,黎永泉,李殿臣编译.国外液压凿岩机.煤炭工业出版社.1987.6
[16]高澜庆等.液压凿岩机理论、设计与应用.机械工业出版社.1998.10
[17]Hydraulilc drilling:speed and size range widens[J].World Construction.1987,40(3)
[18]http://v.youku.com/v_show/id_XMjIzNjczNDQ=.html
[19]饶振刚.行星传动机构设计。国防工业出版社.1984.11
[20]齐任贤,刘世勋.液压振动设备动态理论和设计.中南工业大学出版社.1989.5
[21]原思聪,王宪章,杨振乾等.液压土锚钻机动力头优化设计.西安建筑科技大学学报.2001(06):180-183
[22]吕冰,王清峰,史春宝.ZY_6000煤矿用全液压坑道钻机动力头设计.矿业安全与环保.2007.4第34卷第二期
[23]Evolution of the drill.Mining Magazin.2005.16(2)
[24]成大先.机械设计手册.化学工业出版社.2004.1
[25]卜炎.机械传动装置设计手册.机械工业出版社.1999.4
[26]原思聪.MATLAB语言与应用技术.西安建筑科技大学研究生院,西安建筑科技大学机电学院.2004.10
[27]李党索,何频,黄经元.基于MATLAB优化工具箱的齿轮传动优化设计.九江职业技术学院学报.2008.1
[28]朱龙根.简明机械零件设计手册.机械工业出版社.1997.1
[29]田文元.轻型独立回转液压凿岩机的研究.东北大学.2005
[30]Lee Da-Yi,Gao Lan-Qing,FangMei.Key problems in hydraulic rock drill design[J].Mining Science&Technology,1987,4(2)
[31]杨国平.新型液压冲击器活塞台肩设计的研究.建筑机械.2006.6
[32]赵健.液压冲击机构仿真计算模型的建立.凿岩机械气动工具.1997(1)
[33]田树军,杨国权,刘能宏,荣文生,邵虎成.液压冲击机构动力学建模问题探讨.液压与气动
[34]周志宏,陈定远.前腔常压型液压凿岩机冲击器优化设计.凿岩机械气动工具.1994(2)
[35]赵宏强.新型液压冲击器仿真与优化研究.凿岩机械气动工具.2001(1)
[36]冯德强.钻机设计.中国地质大学出版社.1993.10
[37]American Society of Mecjamocal Engineers(ASME).Drilling Fluids Prossing Handbook[M]USA:Elsevier Inc.2005
[39]戴向国,唐海燕,张桂香.Pro/ENGINEER 2001入门与提高.人民邮电出版社2003.10
[39]赵春章.Pro/ENGINEER机械零件设计教程.海洋出版社.2004.1
[40]黄恺,李雷,刘杰等.Pro/E参数化设计高级应用教程.化学工业出版社.2008.1
[41]余新康,王健.基于ADMAS的液压系统虚拟样机.工程机械.2003(11)
[42]McConville JB.Introduction to ADMAS Theory[M].MDI.1997
[43]李军,刑俊文,覃文洁.ADMAS实例教程.北京理工大学出版社.2002.7
[44]李增刚.ADAMAS入门详解与实例.国防工业出版社.2006.1
[2]张凤伟.浅谈锚杆钻机在煤矿生产建设中存在的问题及发展方向.工程与技术科协论坛.2007年第9期(下)
[3]杜长龙,冲击旋转式锚杆钻机设计研究,中国矿业大学学报,2002.1
[4]徐锁庚.国内外锚杆钻机的现状及发展趋势.煤矿机械.2007年11期
[5]李文松.冲击旋转式锚杆钻机的研制.中州煤炭.2002年第6期
[6]邹敢.浅谈锚杆钻机的发展现状.凿岩机械气动工具2006(3)
[7]马有仁.旋转式锚杆钻机的参数研究.煤.第七卷第三期
[8]周志鸿,刘庭楷,窦忠强,程火金,高澜庆.液压冲击机构结构类型分析.矿山机械.1997.5
[9]王雪,龚进,邹湘伏,李延伟.液压冲击器的研究状况和发展趋势.凿岩机械气动工具.2006.3
[10]Rock dill improvements coming rapidly.World Co nstruction.1985,38(11)
[11]Geoff Perse.Hydraulic Impact Hammers.Mining Magazine.1990(12)
[12]薛军.液动冲击器与液压凿岩机的比较与启示.探矿工程.1994.2
[13]王智明,马保松,索忠伟,胡郁乐等.钻孔与非开挖机械.化学工业出版社.2006.9
[14]陈玉凡,朱祥.钻孔机械设计.机械工业出版社.1987.6
[15]王维华,郭孝先,黎永泉,李殿臣编译.国外液压凿岩机.煤炭工业出版社.1987.6
[16]高澜庆等.液压凿岩机理论、设计与应用.机械工业出版社.1998.10
[17]Hydraulilc drilling:speed and size range widens[J].World Construction.1987,40(3)
[18]http://v.youku.com/v_show/id_XMjIzNjczNDQ=.html
[19]饶振刚.行星传动机构设计。国防工业出版社.1984.11
[20]齐任贤,刘世勋.液压振动设备动态理论和设计.中南工业大学出版社.1989.5
[21]原思聪,王宪章,杨振乾等.液压土锚钻机动力头优化设计.西安建筑科技大学学报.2001(06):180-183
[22]吕冰,王清峰,史春宝.ZY_6000煤矿用全液压坑道钻机动力头设计.矿业安全与环保.2007.4第34卷第二期
[23]Evolution of the drill.Mining Magazin.2005.16(2)
[24]成大先.机械设计手册.化学工业出版社.2004.1
[25]卜炎.机械传动装置设计手册.机械工业出版社.1999.4
[26]原思聪.MATLAB语言与应用技术.西安建筑科技大学研究生院,西安建筑科技大学机电学院.2004.10
[27]李党索,何频,黄经元.基于MATLAB优化工具箱的齿轮传动优化设计.九江职业技术学院学报.2008.1
[28]朱龙根.简明机械零件设计手册.机械工业出版社.1997.1
[29]田文元.轻型独立回转液压凿岩机的研究.东北大学.2005
[30]Lee Da-Yi,Gao Lan-Qing,FangMei.Key problems in hydraulic rock drill design[J].Mining Science&Technology,1987,4(2)
[31]杨国平.新型液压冲击器活塞台肩设计的研究.建筑机械.2006.6
[32]赵健.液压冲击机构仿真计算模型的建立.凿岩机械气动工具.1997(1)
[33]田树军,杨国权,刘能宏,荣文生,邵虎成.液压冲击机构动力学建模问题探讨.液压与气动
[34]周志宏,陈定远.前腔常压型液压凿岩机冲击器优化设计.凿岩机械气动工具.1994(2)
[35]赵宏强.新型液压冲击器仿真与优化研究.凿岩机械气动工具.2001(1)
[36]冯德强.钻机设计.中国地质大学出版社.1993.10
[37]American Society of Mecjamocal Engineers(ASME).Drilling Fluids Prossing Handbook[M]USA:Elsevier Inc.2005
[39]戴向国,唐海燕,张桂香.Pro/ENGINEER 2001入门与提高.人民邮电出版社2003.10
[39]赵春章.Pro/ENGINEER机械零件设计教程.海洋出版社.2004.1
[40]黄恺,李雷,刘杰等.Pro/E参数化设计高级应用教程.化学工业出版社.2008.1
[41]余新康,王健.基于ADMAS的液压系统虚拟样机.工程机械.2003(11)
[42]McConville JB.Introduction to ADMAS Theory[M].MDI.1997
[43]李军,刑俊文,覃文洁.ADMAS实例教程.北京理工大学出版社.2002.7
[44]李增刚.ADAMAS入门详解与实例.国防工业出版社.2006.1