正挤压—等径道弯曲制备AZ91D镁合金半固态坯料研究
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摘要
Mg-Al-Zn系合金是最为广泛使用的铸造镁合金。目前镁合金半固态坯料的制备方法还不完善,很难应用于实际生产。等径道转角挤压(ECAP)是制备镁合金半固态坯料的一种塑性成形技术。但是等径道弯曲法制备的镁合金半固态坯料小,并且要经过多道次挤压以获得大的等效应变。为此本文提出了一种崭新的方法:正挤压-等径道弯曲法。用这种方法制备镁合金半固态坯料,可以用直径较大的棒料进行挤压,实现批量生产,经过一道正挤压工序,其等效应变也会增大,不需要多道次弯曲,简化了制备工艺,为制备AZ91D镁合金半固态提供了一种新思路。
     本文以AZ91D镁合金为研究对象,探讨了正挤压-等径道弯曲法制备AZ91D镁合金半固态坯料的可行性;在挤压变形条件下,等效应变和等温处理温度及时间对半固态等温组织的影响规律,目的在于确定适合于AZ91D的形变工艺参数,为SIMA法生产镁合金半固态坯料的工业化提供依据。实验表明:正挤压-等径道弯曲法制备AZ91D镁合金半固态坯料是可行的;用这种方法法制备的AZ91D镁合金的微观组织晶粒比较细小,其中,挤压比为9.77与17.36的AZ91D镁合金的微观组织为细小的等轴晶;正挤压-等径道弯曲的等效应变越大,相对应的制备的AZ91D半固态坯料的微观组织越细小;随着保温时间的延长,正挤压-等径道弯曲法制备的AZ91D半固态坯料的微观组织会出现长大现象;随着等温处理温度的升高,固相晶粒的平均尺寸先增加后减小,形状系数逐渐接近于1;挤压比为17.36,等温处理温度为550℃,保温时间为15min的AZ91D半固态坯料的微观组织明显优于其他坯料。
Mg-Al-Zn is the most widely used casting magnesium alloy. Presently, there have no perfect method for preparing semi-solid billet of magnesium alloy which is practical for industry. Equal-Channel Angular Pressing (ECAP) is a plastic formation technology for the preparation of magnesium alloy semi-solid billet. However, magnesium alloy semi-solid billet produced by ECAP are very small, and sharp equivalent effective strain can be obtained only through repeated squeezing. A brand-new method for preparing semi-solid billet was put forward in this paper: Direct extrusion-ECAP. With this method, large diameter bars can be extruded, as a result, batch production become possible; meanwhile, equivalent effective strain would become greater after direct extrusion without multiple ECAP. While simplifying the producing technology, a new method for AZ91D magnesium alloy semi-solid billet preparation was offered.
     Magnesium alloy AZ91D was employed as object investigated in the paper. The possibility of preparing AZ91D semi-solid billet with Direct extrusion-ECAP was analyzed; Under the circumstance of squeezing deformation, rules that semi-solid isothermal structure was affected under different equivalent effective strain, different temperature and different time of isothermal treatment were also studied in the paper, in order to disclosure suitable processing parameter for AZ91D alloy deformation, offer foundation for the industrialization of preparing magnesium alloy semi-solid billets with SIMA. The experiment shows that Direct extrusion-ECAP is a feasible method for magnesium alloy billet preparation. The microstructures crystal grain of AZ91D Magnesium alloy prepared with Direct extrusion-ECAP were rather fine. Microstructures of Magnesium alloy prepared with extrusion ratio 9.77 and 17.36 are equiax crystal. The greater the equivalent effective strain of Direct extrusion-ECAP, the better microstructures of semi-solid billets prepared with it becomes; as the soaking time prolong, the microstructures of semi-solid billets prepared with Direct extrusion-ECAP will grow. As the temperature of isothermal treatment rise, the average size of solid phase grains will initially increase then decrease, and the form factor approaches to 1 gradually. Microstructures of AZ91D Magnesium alloy billet prepared with extrusion ratio 17.36, isothermal treatment 550℃, soaking time 15min are prominently better than others.
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