大尺寸轴类零件温度检测系统的研制
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摘要
为解决工件表面温度便捷、高精度在线测量的难题，研制了一套大尺寸轴类零件温度检测系统。本论文介绍了温度检测系统的硬件、软件设计及部分理论分析与试验工作。硬件设计包括测温方式与传感器的选择、测温元件定位方式的研究、温度巡回检测仪的选定和介绍以及巡检仪转接装置的研制等。软件设计包括对所设计的用户界面和各功能窗口的介绍，并对在调试软件的过程中遇到的一些问题进行了分析。最后分析了系统误差，并计算了系统误差对热变形测量结果的影响。
该多路温度检测系统已成功应用于大尺寸轴类零件(水轮机、汽轮机止口)加工时热变形误差补偿的试验中。
该系统还可用于机械制造业其他零件的在线加工中，实现工件非均匀温度场的实时检测，指导工件尺寸的热补偿。
In order to solve the difficult problem of which the workpiece surface temperature can be conveniently online measured with high precision, we developed a set of temperature measuring system of large-scale shaft parts. The hardware and software designs of the system, partial theory analysis and experimentation are introduced in the paper. Hardware designs included the selection of temperature measuring methods and sensor, the studying of orientation mode of temperature measuring element, the selection and the introduction of temperature data logger and the development of transit equipment. The software designs included the introduction of UI (user interface) and function windows. Then some problems were analyzed in the software-debugging course. Finally the system error was analyzed and its effect was calculated to the measuring result of thermal distortion.
The multiplex temperature measuring system had applied to the experiment of compensating thermal error of large-scale shaft parts (water turbine, steam turbine parts) in machining process triumphantly.
The system could be also used in online machining of some other parts in machine manufacturing, to realize the real time detection of non-uniform temperature field and guide the thermal compensation of workpiece.
该多路温度检测系统已成功应用于大尺寸轴类零件(水轮机、汽轮机止口)加工时热变形误差补偿的试验中。
该系统还可用于机械制造业其他零件的在线加工中，实现工件非均匀温度场的实时检测，指导工件尺寸的热补偿。
In order to solve the difficult problem of which the workpiece surface temperature can be conveniently online measured with high precision, we developed a set of temperature measuring system of large-scale shaft parts. The hardware and software designs of the system, partial theory analysis and experimentation are introduced in the paper. Hardware designs included the selection of temperature measuring methods and sensor, the studying of orientation mode of temperature measuring element, the selection and the introduction of temperature data logger and the development of transit equipment. The software designs included the introduction of UI (user interface) and function windows. Then some problems were analyzed in the software-debugging course. Finally the system error was analyzed and its effect was calculated to the measuring result of thermal distortion.
The multiplex temperature measuring system had applied to the experiment of compensating thermal error of large-scale shaft parts (water turbine, steam turbine parts) in machining process triumphantly.
The system could be also used in online machining of some other parts in machine manufacturing, to realize the real time detection of non-uniform temperature field and guide the thermal compensation of workpiece.
引文
[1] 凌善康，李提然《温度测量基础》中国标准出版社，1998．
[2] E. R．G．埃克特，R．M．德雷克《传热与传质分析》科学出版社，1983．
[3] 梁允奇《机械制造中的传热与热变形基础》机械工业出版社，1982．
[4] 俞佐平《传热学》高等教育出版社，1985．
[5] 宋寿祥 “近年测温技术的发展” 《自动化与仪表》1998．
[6] 费业泰《误差理论与数据处理》机械工业出版社，1986．
[7] 恭新林，胡生清“铂电阻误差源分析”《中国仪器仪表》 1998．3
[8] 胡鹏浩“非均匀温度场中机械零部件热变形的理论及应用研究”博士论文2001．
[9] 黄强先“精密机械零件热变形若干理论及实验研究”博士论文1998．
[10] 上海自动化仪表股份有限公司温度传感器产品目录选型样本．
[11] 强锡富《传感器》机械工业出版社，1996．
[12] 张培强《MATLAB语言》中国科技大学出版社，1995．
[13] 诸一江，吕锡仁“陀螺仪温度模型建模方法介绍”《中国惯性技术学报》1995．3
[14] 林洪桦《动态测试数据处理》北京理工大学出版社，1995．
[15] Peter W．Gofton著 《精通串行通讯》电子工业出版社，1995．
[16] 黄军等 《Delphi串口通讯编程》人民邮电出版社，2001．
[17] 吕宗智 《Delphi应用技术精粹》 人民邮电出版社，2000．
[18] 李力等编著 《Delphi实用编程指南》 四川大学出版社，1998．
[19] 迟墨坡“浅谈工业温度仪表的选型与使用”《计量与测试技术》1999．1
[20] WP系列智能数字显示控制仪操作手册
[21] 滕召胜，罗隆福，童调生 《智能检测系统与数据融合》 机械工业部出版社，2000．1
[22] 邓善熙，吕国强《在线检测技术》机械工业部出版社， 1996．
[23] 《精密仪器设计》机械工业出版社，1997．10
[24] 濮良贵《机械设计》高等教育出版社，1996．
[25] 梁德本，叶玉驹《机械制图手册》机械工业出版社，1997．
[26] Fugang Li “Measurement of temperature of a moving surface at a temperature below ambient” Trans Inst MC vol19，1997．
[27] Y. Huang, Y. Yan, G. Riley "Vision-based measurement of temperature distribution in a 500-KW model furnace using the two-colour method" Measurement 2000.
[2] E. R．G．埃克特，R．M．德雷克《传热与传质分析》科学出版社，1983．
[3] 梁允奇《机械制造中的传热与热变形基础》机械工业出版社，1982．
[4] 俞佐平《传热学》高等教育出版社，1985．
[5] 宋寿祥 “近年测温技术的发展” 《自动化与仪表》1998．
[6] 费业泰《误差理论与数据处理》机械工业出版社，1986．
[7] 恭新林，胡生清“铂电阻误差源分析”《中国仪器仪表》 1998．3
[8] 胡鹏浩“非均匀温度场中机械零部件热变形的理论及应用研究”博士论文2001．
[9] 黄强先“精密机械零件热变形若干理论及实验研究”博士论文1998．
[10] 上海自动化仪表股份有限公司温度传感器产品目录选型样本．
[11] 强锡富《传感器》机械工业出版社，1996．
[12] 张培强《MATLAB语言》中国科技大学出版社，1995．
[13] 诸一江，吕锡仁“陀螺仪温度模型建模方法介绍”《中国惯性技术学报》1995．3
[14] 林洪桦《动态测试数据处理》北京理工大学出版社，1995．
[15] Peter W．Gofton著 《精通串行通讯》电子工业出版社，1995．
[16] 黄军等 《Delphi串口通讯编程》人民邮电出版社，2001．
[17] 吕宗智 《Delphi应用技术精粹》 人民邮电出版社，2000．
[18] 李力等编著 《Delphi实用编程指南》 四川大学出版社，1998．
[19] 迟墨坡“浅谈工业温度仪表的选型与使用”《计量与测试技术》1999．1
[20] WP系列智能数字显示控制仪操作手册
[21] 滕召胜，罗隆福，童调生 《智能检测系统与数据融合》 机械工业部出版社，2000．1
[22] 邓善熙，吕国强《在线检测技术》机械工业部出版社， 1996．
[23] 《精密仪器设计》机械工业出版社，1997．10
[24] 濮良贵《机械设计》高等教育出版社，1996．
[25] 梁德本，叶玉驹《机械制图手册》机械工业出版社，1997．
[26] Fugang Li “Measurement of temperature of a moving surface at a temperature below ambient” Trans Inst MC vol19，1997．
[27] Y. Huang, Y. Yan, G. Riley "Vision-based measurement of temperature distribution in a 500-KW model furnace using the two-colour method" Measurement 2000.