基于PDM/PLM的平台式CAPP系统若干关键技术研究
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摘要
产品生命周期管理(Product Life Management)作为CAx的集成平台,为产品提供数据共享和保护,随着企业信息化的发展,基于PDM/PLM的CAD/CAPP/CAM集成必将成为一个发展趋势。本文在已有回转类CAPP系统、箱体类CAPP系统和液压机CAPP系统研究的基础上,通过归纳和总结,就基于PDM/PLM的平台式CAPP系统若干关键技术进行了研究。主要包括以下内容:
1、分别对CAPP、模块化设计和产品生命周期管理三方面的研究进展、应用现状等方面进行了综述。阐述课题提出的目的和意义,明确了本文研究的主要内容。
2、提出基于PDM/PLM的制造过程信息化集成模式;在平台式CAPP系统的设计约束模型基础上,构建了平台式CAPP系统的体系结构;并给出工艺决策模型和功能模型;最后提出基于SmarTeam的CAPP开发模式和实现策略。
3、建立模块化产品生命周期模型的组织结构;针对面向产品族的广义模块的划分和规划方法,建立基于特征的柔性模块CAD/CAPP集成模型及基于工艺模板的CAD/CAPP映射模型;研究Solidworks/SmarTeam/CAPP集成的关键技术。
4、从工序模板和工步模板的角度研究了工艺模板的创建过程;以液压机上梁模块机加工为例,采用基于专家知识的推理技术实现了工艺模板的创成;提出了面向产品族的工艺模板分层结构树的组织模式。
5、提出基于分层规划的多模式工艺决策流程;在统一数据模型的基础上,从特征层和零件层分层规划,实现了零件加工子工艺的自动创成;提出基于AHP的工步排序决策方法。
6、针对产品生命周期中的设计/制造信息,建立了面向对象的类树结构和基于UML的静态结构模型;提出基于PDM/PLM软件的设计/制造信息管理系统的构建方法;以商品化PLM软件SmarTeam作为开发平台,开发了基于SmarTeam的设计/制造信息管理原型系统;研究设计/制造信息模型多视图映射机制。
7、开发了基于PDM/PLM的平台式CAPP原型系统,构建了系统的功能模型,并对系统的主要功能进行说明,给出系统的运行实例。
As the integrated platform of CAx, Product Life Management provides the shieldand share for data of product. The integration of CAD/CAPP/CAM would be thetrend of development as the enterprise information grows. On the basis of three casesof some special CAPP ,that is , for shaft, box, and hydraulic press machine, some keytechnologies of CAPP Platform Based on PDM/PLM are researched. The maincontents of the dissertation are as following.
1. The progress and status of CAPP, modular design and product life managementare summarized. The purpose and significance of the topic is represented and thecontents of the paper are introduced.
2. The information integrated pattern based on PDM/PLM in the course ofmanufacture is put forward. Under the constraints of building CAPP platform, thearchitecture of CAPP platform is established. The models of decision making andfunction for process planning are given. Then the development means of CAPP basedSmarTeam are extracted.
3. The structure of modular product life cycle is established. Toward the divisionand planning of the General Modules (GM) oriented product family, theCAD/CAPP integrated model of flexible module based on feature and CAD/CAPPmapping model based on process planning match board are set up. The keytechnologies of Solidworks/SmarTeam/CAPP integration are studies.
4. From the point of view of process match board and step match board, theprocess of creating to process planning match board is studied. As an example, themachining process planning of up beam of hydraulic press machines is used tointroduce the establishment of process planning match board by means of inferencebased on expert knowledge. The organize model about the process planning matchboard oriented product family is brought forward.
5. The multi-decision methods of CAPP system based on analytic hierarchy aregiven.. On the basis of uniform data model, the sub-machining process planning ofpart is auto-created by means of analytic hierarchy, The step decision methods basedon AHP is put forward.
6. For the design/manufacture information in the course of product life cycle, thetree structure based on Object-Oriented and static model based UML are founded. Themethod of establishing design/manufacture information management system isbrought forward. The commercial PLM software—SmarTeam is regarded asdevelopment platform, on basis of which, the design/manufacture informationmanagement system is built, and the multi-view mapping technique ofdesign/manufacture information model is studies.
7. A computer-aided CAPP platform based on PDM/PLM is founded, and itsstructure, function, work flow is illustrated. Some example of the system areintroduced.
1、分别对CAPP、模块化设计和产品生命周期管理三方面的研究进展、应用现状等方面进行了综述。阐述课题提出的目的和意义,明确了本文研究的主要内容。
2、提出基于PDM/PLM的制造过程信息化集成模式;在平台式CAPP系统的设计约束模型基础上,构建了平台式CAPP系统的体系结构;并给出工艺决策模型和功能模型;最后提出基于SmarTeam的CAPP开发模式和实现策略。
3、建立模块化产品生命周期模型的组织结构;针对面向产品族的广义模块的划分和规划方法,建立基于特征的柔性模块CAD/CAPP集成模型及基于工艺模板的CAD/CAPP映射模型;研究Solidworks/SmarTeam/CAPP集成的关键技术。
4、从工序模板和工步模板的角度研究了工艺模板的创建过程;以液压机上梁模块机加工为例,采用基于专家知识的推理技术实现了工艺模板的创成;提出了面向产品族的工艺模板分层结构树的组织模式。
5、提出基于分层规划的多模式工艺决策流程;在统一数据模型的基础上,从特征层和零件层分层规划,实现了零件加工子工艺的自动创成;提出基于AHP的工步排序决策方法。
6、针对产品生命周期中的设计/制造信息,建立了面向对象的类树结构和基于UML的静态结构模型;提出基于PDM/PLM软件的设计/制造信息管理系统的构建方法;以商品化PLM软件SmarTeam作为开发平台,开发了基于SmarTeam的设计/制造信息管理原型系统;研究设计/制造信息模型多视图映射机制。
7、开发了基于PDM/PLM的平台式CAPP原型系统,构建了系统的功能模型,并对系统的主要功能进行说明,给出系统的运行实例。
As the integrated platform of CAx, Product Life Management provides the shieldand share for data of product. The integration of CAD/CAPP/CAM would be thetrend of development as the enterprise information grows. On the basis of three casesof some special CAPP ,that is , for shaft, box, and hydraulic press machine, some keytechnologies of CAPP Platform Based on PDM/PLM are researched. The maincontents of the dissertation are as following.
1. The progress and status of CAPP, modular design and product life managementare summarized. The purpose and significance of the topic is represented and thecontents of the paper are introduced.
2. The information integrated pattern based on PDM/PLM in the course ofmanufacture is put forward. Under the constraints of building CAPP platform, thearchitecture of CAPP platform is established. The models of decision making andfunction for process planning are given. Then the development means of CAPP basedSmarTeam are extracted.
3. The structure of modular product life cycle is established. Toward the divisionand planning of the General Modules (GM) oriented product family, theCAD/CAPP integrated model of flexible module based on feature and CAD/CAPPmapping model based on process planning match board are set up. The keytechnologies of Solidworks/SmarTeam/CAPP integration are studies.
4. From the point of view of process match board and step match board, theprocess of creating to process planning match board is studied. As an example, themachining process planning of up beam of hydraulic press machines is used tointroduce the establishment of process planning match board by means of inferencebased on expert knowledge. The organize model about the process planning matchboard oriented product family is brought forward.
5. The multi-decision methods of CAPP system based on analytic hierarchy aregiven.. On the basis of uniform data model, the sub-machining process planning ofpart is auto-created by means of analytic hierarchy, The step decision methods basedon AHP is put forward.
6. For the design/manufacture information in the course of product life cycle, thetree structure based on Object-Oriented and static model based UML are founded. Themethod of establishing design/manufacture information management system isbrought forward. The commercial PLM software—SmarTeam is regarded asdevelopment platform, on basis of which, the design/manufacture informationmanagement system is built, and the multi-view mapping technique ofdesign/manufacture information model is studies.
7. A computer-aided CAPP platform based on PDM/PLM is founded, and itsstructure, function, work flow is illustrated. Some example of the system areintroduced.
引文
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