全数字三相SPWM信号产生芯片的测试及其变频调速应用
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摘要
针对电力电子领域的需要,我们设计了全数字三相SPWM信号产生芯片。课题组前期阶段完成了芯片的实现。本文主要介绍芯片的测试及其在变频调速系统中的应用。
     该芯片为可编程的,只需外接一个时钟源,由MCU发送控制信息到芯片,芯片就可发出要求的SPWM信号。芯片采用DIP40脚的封装。本文首先测试了芯片的全部逻辑功能。所选MCU为AT89S8252,由信号发生器Agilent 33220A提供可变的时钟信号,由示波器TEKTRONIX TDS3034B、逻辑分析仪TEKTRONIX TLA601来观测输出的波形。测试程序由汇编语言编写。测试结果表明逻辑功能正常,芯片达到设计指标。芯片的工作电压测试结果为3.3V~5.5V。
     SPWM信号可把直流电压变成电压脉冲序列,控制脉冲的宽度与周期可控制交流电源的电压与频率,其在电力电子领域有着广泛的应用。以该芯片为基础,设计了变频调速系统的硬件和软件。系统包括键盘、显示、EEPROM、A/D、串口通信、过流比较、SPWM信号产生等部分,采用V/F控制方式。软件由C语言编写,在μVision2开发环境下调试。由于SPWM信号产生集成于芯片中,使得控制精度高为16位;系统稳定运行时SPWM信号产生不占用MCU的运算资源,使得MCU效率高;所用元件少,降低了成本。
     以一台1.1KW的异步电机为例进行实验,由示波器观测电机上的电压与电流。实验结果显示电压脉冲逐渐增大,电流波形规则呈正弦型,电机运行平稳。在不同SPWM信号频率时对电机的转速进行测量,结果显示转速与频率呈良好的线性关系,通过控制SPWM的频率就可控制电机转速。
     由实验结果可知芯片的性能达到实用要求,变频调速系统的设计是成功的。
A full digital SPWM signal generation chip is designed for electric power .The chip is completed during the period stage of the project. This paper is main concern of the test and the application of the chip in VVVF.
     The programmable chip can sent out ordered SPWM signal after the control information is written into it by MCU .The clock signal is provide by an oscillating crystal. 40 lead plastic dual-in-line package is selected for the chip. All the function of the chip is tested firstly in the paper. AT89S8252 is selected as the MCU, the output waveform is captured by Phosphor Oscilloscopes: TEKTRONIX TDS3034B and Logic Analyzer: TEKTRONIX TLA601.The test program is written in assemble language. The work voltage range of the chip is 3.3V~5V.The results of test show the function is correct and the chip reaches up to design specification.
     SPWM signal can invert DC power supply into pulse power supply. The voltage and frequency of AC power supply can be controlled by adjusting the width and period of SPWM pulse, so the SPWM is used widely in power electric. The hardware and software of a VVVF (Variable Voltage variable Frequency) system based on the chip are designed in the paper. The system includes display, keyboard, EEPROM, A/D, UART, safeguard, SPWM signal and so on. The V/F control method is adopted in the system. The software is written in C language and debugged inμVision2. Because the SPWM signal generation in one chip, the characters of the system is control precise 16 bits, MCU efficient, low cost. An experiment was made upon a 1.1KW induction motor. The voltage and current of the motor were captured by the Phosphor Oscilloscopes. The results of experimentation show the width of pulse increase gradually and the current is sine curve, so the motor run steadily. The motor rotate speeds at different SPWM frequency were measured. It can be seen that rotate speed is linear with SPWM frequency. So the motor rotate speed can be controlled by adjusting SPWM frequency.
     It can be seen that the performance of chip reaches up the application specification, and the design of the VVVF system is successful.
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