基于广义模块的产品变型设计方法及应用研究
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摘要
本文对产品变型设计理论、方法和技术进行了系统的研究,给出了一种基于广义模块的机械产品变型设计平台构建方法。运用广义模块设计技术和实例推理技术,通过构建产品变型设计的广义模块,并集成广义模块的功能结构模型等信息,实现了产品变型设计的并行化和集成化,缩短了产品设计周期,保证了产品的设计质量。在基于广义模块的变型设计平台系统构建过程中,本文取得了以下几个方面的研究成果:
     (1)扩展了广义模块的概念模型,建立了基于广义模块的变型设计系统框架。将广义模块概念模型中的结构模型细化成为几何模型、分析模型、方案模型和二维工程图等信息,以满足产品变型设计特点以及需求;结合并应用广义模块设计技术和基于实例推理的变型设计技术,构建了基于广义模块的变型设计系统框架,从而实现设计方案的配置、方案的仿真验证分析及性能评价等。
     (2)提出了广义模块参数关联结构有向图表示方法,并构建了一种参数关联结构。针对产品变型结构参数关联结构和关联关系的复杂性,运用有向图理论,构建了广义模块参数关联结构有向图,并研究该有向图的性质,以建立分析广义模块参数关联结构的数学理论基础;利用关联参数有向图分解算法以及数学描述,将广义模块的参数关联有向图横向参数关联关系进行分解,形成一种树状参数关联结构有向图,以保证参数关联的合理性和参数驱动的有效性。
     (3)运用中心数据库技术,实现了多模型信息集成。通过构建广义模块实例的信息以及广义模块的方案信息模型、CAD模型和CAE模型,采用中心数据库方式实现了多模型信息集成,以保证产品变型设计过程数据的一致性,实现了产品从方案设计到详细设计的集成化和并行化;并将变型设计知识集成到这些模型中,实现了知识的有效重用。
     (4)建立了变型设计过程的多层实例修改策略模型。为了保证对产品变型设计过程的适用性,构建了产品实例表示、实例库组织以及实例检索方法,并结合产品变型设计过程层次关系特点,将实例修改过程分为方案设计修改、广义模块设计修改和零件特征及工程图修改三个阶段,通过人机交互的多层实例修改流程,保证了产品变型设计过程稳定性和有效控制。
     (5)设计开发了一个基于广义模块的混凝土搅拌站变型设计平台系统。验证了本文研究的基于广义模块的产品变型设计系统和广义模块构建技术以及实例修改技术在实际应用中的适用性和有效性。
In this dissertation, the theory, methods and technologies of variant design are studied systematically. A new method to construct variant design platform for mechanical products based on generalized modular is proposed. Technically, applying the design technologies of generalized modular and Case-Based Reasoning (CBR), the platform system integrates the functional structural models by constructing product generalized modular to achieve the parallelization and integration of product variant design. Consequently, the platform shortens variant design cycle and insures its quality. Through constructing the platform system of variant design platform system based on generalized modular, the main achievements of this dissertation are as followings.
     (1) The conceptual model of generalized modular is extended, and the framework of variant design based on generalized modular is established. To meet the features and requirement of product variant design, the structure model of generalized modular are subdivided into geometric model, analysis model, scheme design model, draws and etc. With integration and application of design technologies for generalized modular and CBR, the system framework of variant design is constructed based on generalized modular to finish the selection of design concept, the simulation analysis and performance evaluation of the design.
     (2) The representation method of directed graph of parameter connection structure for generalized modular is proposed, and a parameter connection structure is established. According to the structure and relation complexity of parameter connection for product variant design, and the directed graph of parameter connection structure for generalized modular is established with the directed graph theory. The properties of directed graph for parameter connection structure are researched to establish a math theory of parameter connection structure for generalized modular. Using the algorithm and mathematical description of the directed graph, the horizontal edges of the graphs are decomposed for establishing a tree-structured parameter connection structure. The new parameter connection structure ensures the rationality of parameter connection and the validity of parameter drive.
     (3) The mutil-model information integration is realized with the central data-base technology. To ensure data consistency of product variant design process, the mutil-model information integration is realized with the central data-base technology by establishing case information of generalized modular, scheme design model, CAD model and CAE model. Those models are integrated with scientific data-base structure to realize parallelization and integration from program design to detailed design. And the variant design knowledge is embedded into these models for effective reuse of knowledge.
     (4) A strategy model of multi-level case adaptation for variant design process is established. According to the hierarchy relation of variant design process, product case representation, case-base structure and case retrieval method are constructed respectively to ensure the applicability of process of product variant design, and the process of case adaptation is divided into three phases, which include scheme design modification, variant design modification of generalized modular, part features and drawing modification. The process of multi-level case adaptation can ensure the stability and effective control of variant design process with human-computer interaction.
     (5) A variant design platform system based on generalized modular for concrete mixing station is developed. The successful implementation in enterprise testifies the feasibility and validity of several technologies and methods presented in this dissertation.
引文
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