圆锥破碎机性能参数优化设计
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摘要
圆锥破碎机是工业生产中广泛使用的通用破碎设备,主要应用于矿山、冶炼、建材、公路、铁路、水利和化工等工业部门。我国的圆锥破碎机发展水平缓慢,破碎机设备效率低下。为提高破碎机效率,并在破碎领域内节能降耗,需要深入研究圆锥破碎机。
影响圆锥破碎机性能的因素有很多,包括破碎机结构因素、性能因素以及操作因素等。这些因素对圆锥破碎机的性能如破碎机生产率、破碎产品粒度、破碎机能耗等又有着不同的影响。为此需建立圆锥破碎机多目标优化模型对圆锥破碎机性能进行优化。
论文首先介绍了圆锥破碎机的基本情况及圆锥破碎机性能参数优化现状,接着分析物料的破碎原理以及圆锥破碎机的工作原理,基于物料层压破碎原理及散体物料的运动特性,建立圆锥破碎机的生产率模型,并分析物料的破碎过程,基于总体平衡模型建立破碎产品粒度模型,在生产率模型及产品粒度模型的基础上建立圆锥破碎机的优化模型,针对破碎机多目标优化模型选用主要目标法求解,利用MATLAB软件进行优化程序设计。最后,运用Solid Edge软件对国产PYB 1200型圆锥破碎机进行三维建模,并将开发的优化程序应用于该型圆锥破碎机上,比较优化前后PYB 1200破碎机的工作参数数据及破碎性能数据,分析破碎机转速、进动角及闭边排料口尺寸对圆锥破碎机性能的影响。
论文中圆锥破碎机的优化模型及优化程序可以为圆锥破碎机的实际生产提供具体的参考数据,也可以为改善圆锥破碎机性能的进一步研究提供可鉴之处。
Cone crusher is a general broken equipment which widely used in industry, such as mine, smelting, building material, road, railway, water conservancy, chemical industry, etc. Since the cone crusher development in our country is very slow, also the crusher efficiency is low, it is necessary to study cone crusher in-depth, as to improve crusher efficiency, save energy and reduce consumption in broken field.
There are several reasons influencing crusher performance, such as crusher structure, performance parameters and manipulation parameters. The parameters also have different effect on capacity, product size, and power consumption. So this requires the establishment of multi-objective optimization model to optimize cone crusher performance.
The paper first introduces basic knowledge and the status quo of performance parameters optimization about cone crusher, then analyze material comminution principle and the working principle of cone crusher, establishes a productivity model based on interparticle breakage and the movement character of the mass, also studies material breakage process, establishes a product size model based on population balance model, uses mathematics model to build optimization model of cone crusher, solves the cone crusher multi-objective optimization function with major objective solution, designs the optimization procedure with Matlab software. Finally, the paper builds a three-dimensional model of domestic-type cone crusher PYB1200, applies the Matlab optimization programming on the PYB1200 cone crusher, analyze how rotary speed, eccentricity, close side setting(CSS) influence cone crusher performance based on the parameter data and performance data before and after optimization.
The cone crusher performance optimization model and optimization procedure in the paper can be used to provide reference data in the actual production; also can support the further research in improving the cone crusher performance.
影响圆锥破碎机性能的因素有很多,包括破碎机结构因素、性能因素以及操作因素等。这些因素对圆锥破碎机的性能如破碎机生产率、破碎产品粒度、破碎机能耗等又有着不同的影响。为此需建立圆锥破碎机多目标优化模型对圆锥破碎机性能进行优化。
论文首先介绍了圆锥破碎机的基本情况及圆锥破碎机性能参数优化现状,接着分析物料的破碎原理以及圆锥破碎机的工作原理,基于物料层压破碎原理及散体物料的运动特性,建立圆锥破碎机的生产率模型,并分析物料的破碎过程,基于总体平衡模型建立破碎产品粒度模型,在生产率模型及产品粒度模型的基础上建立圆锥破碎机的优化模型,针对破碎机多目标优化模型选用主要目标法求解,利用MATLAB软件进行优化程序设计。最后,运用Solid Edge软件对国产PYB 1200型圆锥破碎机进行三维建模,并将开发的优化程序应用于该型圆锥破碎机上,比较优化前后PYB 1200破碎机的工作参数数据及破碎性能数据,分析破碎机转速、进动角及闭边排料口尺寸对圆锥破碎机性能的影响。
论文中圆锥破碎机的优化模型及优化程序可以为圆锥破碎机的实际生产提供具体的参考数据,也可以为改善圆锥破碎机性能的进一步研究提供可鉴之处。
Cone crusher is a general broken equipment which widely used in industry, such as mine, smelting, building material, road, railway, water conservancy, chemical industry, etc. Since the cone crusher development in our country is very slow, also the crusher efficiency is low, it is necessary to study cone crusher in-depth, as to improve crusher efficiency, save energy and reduce consumption in broken field.
There are several reasons influencing crusher performance, such as crusher structure, performance parameters and manipulation parameters. The parameters also have different effect on capacity, product size, and power consumption. So this requires the establishment of multi-objective optimization model to optimize cone crusher performance.
The paper first introduces basic knowledge and the status quo of performance parameters optimization about cone crusher, then analyze material comminution principle and the working principle of cone crusher, establishes a productivity model based on interparticle breakage and the movement character of the mass, also studies material breakage process, establishes a product size model based on population balance model, uses mathematics model to build optimization model of cone crusher, solves the cone crusher multi-objective optimization function with major objective solution, designs the optimization procedure with Matlab software. Finally, the paper builds a three-dimensional model of domestic-type cone crusher PYB1200, applies the Matlab optimization programming on the PYB1200 cone crusher, analyze how rotary speed, eccentricity, close side setting(CSS) influence cone crusher performance based on the parameter data and performance data before and after optimization.
The cone crusher performance optimization model and optimization procedure in the paper can be used to provide reference data in the actual production; also can support the further research in improving the cone crusher performance.
引文
[1]朗宝贤,郎世平,圆锥破碎机.北京：机械工业出版社,1998
[2]许林发,建筑材料机械设计.(一).武汉：武汉工业大学出版社,1990
[3]丁重勤,论圆锥破碎机的引进、消化、吸收及国产化设想.见：第七届全国粉碎工程学术会议暨'99高岭土开发利用研讨会论文集.北京：中国造矿科技情报网国外金属矿矿选编辑部,1999
[4]王东,破碎设备液压控制系统的优化设计及故障诊断专家系统初探：[硕士学位论文].昆明：昆明理工大学,2002
[5]肖维新,介绍几种超细碎破碎机,武钢矿山机械,1991.02：31-39
[6]俞宏军,H型液压圆锥破碎机应用中的优缺点及解决方法,金属矿山,2007.1：88-89
[7]瞿安辉,H8000和H8800型液压圆锥破碎机在大山选矿厂的应用,金属矿山,2005.3：53-54,64
[8]杜松涛.AF系列液压圆锥破碎机的应用.见：2006年全国金属矿节约资源及高效选矿加工利用学术研讨与技术成果交流会论文集.马鞍山：金属矿山杂志社,2006
[9]赵鸿才,惯性圆锥破碎机的工作原理和发展,国外金属矿选矿,1995,32(4)：50-54,34
[10]刘子河,惯性圆锥破碎机及其推广应用前景,金属矿山,1997.1：36-39
[11]回丽.HP700圆锥破碎机的运动学、动力学及有限元强度分析：[硕士学位论文].沈阳：东北大学,1999
[12]倪健.国产Φ2200圆锥破碎机超重型化技改与应用的研究：[硕士学位论文].沈阳：东北大学,2003
[13]唐威,惯性圆锥破碎机的运动学模型,非线性动力学学报,2001,8(1)：74-78
[14]伏雪峰,张长久,梁晓峰,多碎少磨提高磨矿效率的机理探讨.矿业工程,2005,3(3)：20-21
[15]赵昱东,多碎少磨是降低粉碎电耗的根本途径.冶金能源,1999,18(4)：14-18
[16]李宏,马保平,袁静,谢蓬根,实行多碎少磨提高经济效益.有色矿山,1999,28(4)：13-18
[17]王洪勋,徐秉权,粉碎工程的节能问题初探,粉碎工程,1991,4：1-2
[18]段希祥,碎矿与磨矿.北京：机械工业出版社,2006
[19]李启衡,粉碎理论概要.北京：冶金工业出版社,1993
[20]戴少生,廖中同,黄有丰,粉碎工程及设备.北京：中国建材工业出版社,1994
[21]刘志超,武良臣,薛铜龙,白云峰,物料粉碎设备设计理论及应用.徐州：中国矿业大学出版社,2006
[22]王介强,宋守志,关于料层粉碎的理论研究,中国矿业,1998,7(5)：48-50
[23]杨连国,潘晶,胡永波,层压破碎和中卸式柱磨机,金属矿山,2008,2：107-108
[24]姚践谦,郭年琴,黄鹏鹏,欧阳镇堂,层压破碎机理,中国有色金属学报,1992,2(4)：15-20
[25]郭年琴,丁凌蓉,黄冬明,层压破碎模型及破碎特性研究,矿山机械,2005,33(7)：10-12
[26]曾明,付建科,现代破碎原理及国外新型破碎机,水利水电施工机械,1996,18(3)：13-16
[27]C. M. Evertsson. Modelling of Flow in Cone Crushers. Minerals Engineering,1999,12 (12):1479-1499
[28]C. M. Evertsson. Cone Crusher Performance:[PH. D. Thesis]. Gothenburg: Chalmers University of Technology,2000
[29]陈红江,邹莉娟,邹宗伟,黄冬明,基于总体平衡模型的圆锥破碎机破碎过程研究,2006,34(7)：18-20
[30]C. M. Evertsson, R. A. Bearman. Investigation of Interparticle Breakage as Applied to Cone Crushing. Minerals Engineering,1997,10 (2):199-214
[31]C.A.Briggs. Fundamental Model of a Cone Crusher:[PH. D. Thesis]. Queensland:University of Queensland,1997
[32]林冬,王成端,圆锥破碎机粒度分布数学模拟分析,矿山机械,2003,31(4)：13-14
[33]A. J. Lynch. Mineral Crushing and Grinding Circuits. Elsevier: Elsevier Scientific Publishing Company,1977
[34]C. M. Evertsson. Output Prediction of Cone Crushers. Minerals Engineering,1998,11 (3):215-231
[35]C. M. Evertsson. Prediction of Size Distributions from Compressing Crusher Machines. In:Proceedings of EXPLO '95 Conference. Brisbane,1995
[36]C. M. Evertsson. Size Reduction in Cone Crusher. In:Proceedings of Minerals Engineering Conference '99. Falmouth,1999
[37]Huang Dongming, Fan Xiumin, Wu Dianliang, et al. Multi-objective planning of cone crusher chamber, output and size reduction. Minerals Engineering,2007,20 (2):163-172
[38]M. Lindqvist, C. M. Evertsson, Improved flow-and pressure model for cone crushers. Minerals Engineering,2004,17 (11):1217-1225
[39]S. Nikolov. Modelling and simulation of particle breakage in impact crushers. Minerals Engineering,2004,74 (S1):S219-S225
[40]弹簧圆锥破碎机国家标准JB/T 6988-93
[41]黄冬明.挤压类破碎机工作机理和工作性能优化研究(博士论文).上海交通大学,2007.9
[42]Panos Y. Papalambros, D.J.Wilde. Principles of Optimal Design (Modeling and computation). Cambridge:Cambridge Press,2000
[43]Mitsuo Gen, Runwei cheng. Genetic Algorithms and Engineering Optimization. New York:JOHN WILEY&SONS,2000
[44]孙靖民,机械优化设计.北京：机械工业出版社,1999
[45]Palm, William J. Introduction to MATLAB 6 for engineers. Boston: McGraw-Hill,2001
[46]飞思科技产品研发中心,MATLAB 7基础与提高.北京：电子工业出版社,2005
[2]许林发,建筑材料机械设计.(一).武汉：武汉工业大学出版社,1990
[3]丁重勤,论圆锥破碎机的引进、消化、吸收及国产化设想.见：第七届全国粉碎工程学术会议暨'99高岭土开发利用研讨会论文集.北京：中国造矿科技情报网国外金属矿矿选编辑部,1999
[4]王东,破碎设备液压控制系统的优化设计及故障诊断专家系统初探：[硕士学位论文].昆明：昆明理工大学,2002
[5]肖维新,介绍几种超细碎破碎机,武钢矿山机械,1991.02：31-39
[6]俞宏军,H型液压圆锥破碎机应用中的优缺点及解决方法,金属矿山,2007.1：88-89
[7]瞿安辉,H8000和H8800型液压圆锥破碎机在大山选矿厂的应用,金属矿山,2005.3：53-54,64
[8]杜松涛.AF系列液压圆锥破碎机的应用.见：2006年全国金属矿节约资源及高效选矿加工利用学术研讨与技术成果交流会论文集.马鞍山：金属矿山杂志社,2006
[9]赵鸿才,惯性圆锥破碎机的工作原理和发展,国外金属矿选矿,1995,32(4)：50-54,34
[10]刘子河,惯性圆锥破碎机及其推广应用前景,金属矿山,1997.1：36-39
[11]回丽.HP700圆锥破碎机的运动学、动力学及有限元强度分析：[硕士学位论文].沈阳：东北大学,1999
[12]倪健.国产Φ2200圆锥破碎机超重型化技改与应用的研究：[硕士学位论文].沈阳：东北大学,2003
[13]唐威,惯性圆锥破碎机的运动学模型,非线性动力学学报,2001,8(1)：74-78
[14]伏雪峰,张长久,梁晓峰,多碎少磨提高磨矿效率的机理探讨.矿业工程,2005,3(3)：20-21
[15]赵昱东,多碎少磨是降低粉碎电耗的根本途径.冶金能源,1999,18(4)：14-18
[16]李宏,马保平,袁静,谢蓬根,实行多碎少磨提高经济效益.有色矿山,1999,28(4)：13-18
[17]王洪勋,徐秉权,粉碎工程的节能问题初探,粉碎工程,1991,4：1-2
[18]段希祥,碎矿与磨矿.北京：机械工业出版社,2006
[19]李启衡,粉碎理论概要.北京：冶金工业出版社,1993
[20]戴少生,廖中同,黄有丰,粉碎工程及设备.北京：中国建材工业出版社,1994
[21]刘志超,武良臣,薛铜龙,白云峰,物料粉碎设备设计理论及应用.徐州：中国矿业大学出版社,2006
[22]王介强,宋守志,关于料层粉碎的理论研究,中国矿业,1998,7(5)：48-50
[23]杨连国,潘晶,胡永波,层压破碎和中卸式柱磨机,金属矿山,2008,2：107-108
[24]姚践谦,郭年琴,黄鹏鹏,欧阳镇堂,层压破碎机理,中国有色金属学报,1992,2(4)：15-20
[25]郭年琴,丁凌蓉,黄冬明,层压破碎模型及破碎特性研究,矿山机械,2005,33(7)：10-12
[26]曾明,付建科,现代破碎原理及国外新型破碎机,水利水电施工机械,1996,18(3)：13-16
[27]C. M. Evertsson. Modelling of Flow in Cone Crushers. Minerals Engineering,1999,12 (12):1479-1499
[28]C. M. Evertsson. Cone Crusher Performance:[PH. D. Thesis]. Gothenburg: Chalmers University of Technology,2000
[29]陈红江,邹莉娟,邹宗伟,黄冬明,基于总体平衡模型的圆锥破碎机破碎过程研究,2006,34(7)：18-20
[30]C. M. Evertsson, R. A. Bearman. Investigation of Interparticle Breakage as Applied to Cone Crushing. Minerals Engineering,1997,10 (2):199-214
[31]C.A.Briggs. Fundamental Model of a Cone Crusher:[PH. D. Thesis]. Queensland:University of Queensland,1997
[32]林冬,王成端,圆锥破碎机粒度分布数学模拟分析,矿山机械,2003,31(4)：13-14
[33]A. J. Lynch. Mineral Crushing and Grinding Circuits. Elsevier: Elsevier Scientific Publishing Company,1977
[34]C. M. Evertsson. Output Prediction of Cone Crushers. Minerals Engineering,1998,11 (3):215-231
[35]C. M. Evertsson. Prediction of Size Distributions from Compressing Crusher Machines. In:Proceedings of EXPLO '95 Conference. Brisbane,1995
[36]C. M. Evertsson. Size Reduction in Cone Crusher. In:Proceedings of Minerals Engineering Conference '99. Falmouth,1999
[37]Huang Dongming, Fan Xiumin, Wu Dianliang, et al. Multi-objective planning of cone crusher chamber, output and size reduction. Minerals Engineering,2007,20 (2):163-172
[38]M. Lindqvist, C. M. Evertsson, Improved flow-and pressure model for cone crushers. Minerals Engineering,2004,17 (11):1217-1225
[39]S. Nikolov. Modelling and simulation of particle breakage in impact crushers. Minerals Engineering,2004,74 (S1):S219-S225
[40]弹簧圆锥破碎机国家标准JB/T 6988-93
[41]黄冬明.挤压类破碎机工作机理和工作性能优化研究(博士论文).上海交通大学,2007.9
[42]Panos Y. Papalambros, D.J.Wilde. Principles of Optimal Design (Modeling and computation). Cambridge:Cambridge Press,2000
[43]Mitsuo Gen, Runwei cheng. Genetic Algorithms and Engineering Optimization. New York:JOHN WILEY&SONS,2000
[44]孙靖民,机械优化设计.北京：机械工业出版社,1999
[45]Palm, William J. Introduction to MATLAB 6 for engineers. Boston: McGraw-Hill,2001
[46]飞思科技产品研发中心,MATLAB 7基础与提高.北京：电子工业出版社,2005