高速走丝线切割机自动编程系统研究
|
摘要
高速走丝线切割机是我国独创的电加工设备,它价格低廉,结构简单,工艺效果好,是我国生产和使用的主要电加工机床。随着高速走丝线切割机在模具制造、成型刀具加工、难加工材料和精密复杂零件加工等方面的广泛应用,对其自动化程度有了更高的要求,自动编程系统的作用显得日益重要。而国产或国外的自动编程系统分别存在技术滞后、操作不便和通用性不好等问题,严重限制了线切割机生产效率的提高。因此,研究适合我国国情的高速走丝线切割自动编程系统具有重要的现实意义。
本文在论述了高速走丝线切割技术的研究现状以及现有高速走丝线切割机自动编程系统的基础上,设计和开发了一套高速走丝线切割机的自动编程系统。本文主要作了以下几个方面的研究工作:完成了图形绘制的设计,实现了基本零件图形的绘制、图形的编辑与文件管理。通过对DXF文件的结构和组码、组值含义的分析,成功实现了DXF文件图形信息的读取,自动快速重绘图形,实现了在AutoCAD2007环境下绘制的任何二维图形完整地转移到自动编程系统中,实现了绘图模块所绘图形信息输出为DXF文件的功能。通过对图形信息进行排序,能生成随用户指定加工顺序变化的有序链表,全面研究了两相邻实体可能出现的各种连接方式,并给用户提供了两种拐角过渡方式的选择,通过处理电极丝偏移轨迹和拐角过渡,实现了电极丝准确平滑的过渡。通过对3B代码、G代码算法的研究,实现了两种数控代码的生成,最后通过对以插补技术为基础的加工仿真算法进行研究,实现了加工轨迹的图形仿真。
本系统以Windows XP为操作平台,以Visual C++6.0为编程工具,采用图形交互的编程方式,界面友好,操作方便。
High speed wire cutting machine, which is an original electric machining facility created in China, is widely produced and used in China owing to its low price, simple structure and effective technology. With the widely applied of high speed wire cutting machine in the aspects of mold manufacturing, mold cutting, difficult-to-machining materials and machining of complex-profile products with high precision, the requirement of the automation degree of high speed wire cutting machine is higher and higher, and the automatic programming software of high speed wire cutting machine is playing a more and more important role. However, the automatic programming software made in china has defects of tech hysteresis and inconvenience, and import automatic programming software has poor universality and is hard to use. This limits severely the production efficiency of cutting machine. Therefore, it has important practical significance to.research suitable for china’s automatic programming system of high speed wire cutting machine
This article designs and develops an automatic programming system of high speed wire cutting machine on the basis of discussion of research status on high speed wire cutting technology and the automatic programming system of the existing high speed wire cutting machine. This paper mainly covers the following research work: The design of the graphic drawing module has been completed.It can achieved basic graphics, graphic edit and file management. By analyse on the construction of DXF file and the meaning of group code and group value, the system gets information successfully and redraws automatically. The system achieves transfering of any atically two-dimensional graphics to the automatic programming system on AutoCAD 2007 .The system can export DXF files of the graphic information which is drawn in the graphic drawing module. By sequence of the graphic information, the system can generate the ordered list with the user specified processing order. The system comprehensive studys all sorts of connections of the two adjacent entities and gives the users the choice of two way corner of the transition. By processing wire electrode offset and corner transition, the system achieves a smooth transition of wire accurately. By research 3B codes and G codes, the system realizes in the two NC code . At last, by studying the simulation algorithm based on the interpolating technology, the system achieves graphics simulation of the processing track.
With Windows XP as the operating system, Visual C + +6.0 as a programming tool, programming of graphical interaction, The system interfaces friendly and operates easily, shortens programming time and improves the accuracy of the programming.
本文在论述了高速走丝线切割技术的研究现状以及现有高速走丝线切割机自动编程系统的基础上,设计和开发了一套高速走丝线切割机的自动编程系统。本文主要作了以下几个方面的研究工作:完成了图形绘制的设计,实现了基本零件图形的绘制、图形的编辑与文件管理。通过对DXF文件的结构和组码、组值含义的分析,成功实现了DXF文件图形信息的读取,自动快速重绘图形,实现了在AutoCAD2007环境下绘制的任何二维图形完整地转移到自动编程系统中,实现了绘图模块所绘图形信息输出为DXF文件的功能。通过对图形信息进行排序,能生成随用户指定加工顺序变化的有序链表,全面研究了两相邻实体可能出现的各种连接方式,并给用户提供了两种拐角过渡方式的选择,通过处理电极丝偏移轨迹和拐角过渡,实现了电极丝准确平滑的过渡。通过对3B代码、G代码算法的研究,实现了两种数控代码的生成,最后通过对以插补技术为基础的加工仿真算法进行研究,实现了加工轨迹的图形仿真。
本系统以Windows XP为操作平台,以Visual C++6.0为编程工具,采用图形交互的编程方式,界面友好,操作方便。
High speed wire cutting machine, which is an original electric machining facility created in China, is widely produced and used in China owing to its low price, simple structure and effective technology. With the widely applied of high speed wire cutting machine in the aspects of mold manufacturing, mold cutting, difficult-to-machining materials and machining of complex-profile products with high precision, the requirement of the automation degree of high speed wire cutting machine is higher and higher, and the automatic programming software of high speed wire cutting machine is playing a more and more important role. However, the automatic programming software made in china has defects of tech hysteresis and inconvenience, and import automatic programming software has poor universality and is hard to use. This limits severely the production efficiency of cutting machine. Therefore, it has important practical significance to.research suitable for china’s automatic programming system of high speed wire cutting machine
This article designs and develops an automatic programming system of high speed wire cutting machine on the basis of discussion of research status on high speed wire cutting technology and the automatic programming system of the existing high speed wire cutting machine. This paper mainly covers the following research work: The design of the graphic drawing module has been completed.It can achieved basic graphics, graphic edit and file management. By analyse on the construction of DXF file and the meaning of group code and group value, the system gets information successfully and redraws automatically. The system achieves transfering of any atically two-dimensional graphics to the automatic programming system on AutoCAD 2007 .The system can export DXF files of the graphic information which is drawn in the graphic drawing module. By sequence of the graphic information, the system can generate the ordered list with the user specified processing order. The system comprehensive studys all sorts of connections of the two adjacent entities and gives the users the choice of two way corner of the transition. By processing wire electrode offset and corner transition, the system achieves a smooth transition of wire accurately. By research 3B codes and G codes, the system realizes in the two NC code . At last, by studying the simulation algorithm based on the interpolating technology, the system achieves graphics simulation of the processing track.
With Windows XP as the operating system, Visual C + +6.0 as a programming tool, programming of graphical interaction, The system interfaces friendly and operates easily, shortens programming time and improves the accuracy of the programming.
引文
[1]郭洁民.电火花加工技术问答[M].北京:化学工业出版社,2007,10:286~289.
[2] K.H.Ho, S.T.Newman, S.Rahimifard, etal. State of the art in wire electrical discharge machining[J].International Journal of Machine Tools&Manufacture, 2004,44:1247~1259.
[3] T.A.Spedding,Z.Q.Wang. Study on modeling of wire EDM process[J]. Journal of Materials Processing Technology, 1997:18～28.
[4]狄士春,于滨,赵万生.国外电火花线切割加工技术最新进展[J].电加工与模具,2003(3):12~15.
[5] L.Mingqi, L.Minghui, X.Guangyao. Study on the Variations of Form and Position of the Wire Electrode in WEDM-HS[J].The International Joumal of Advanced Manufacturing Technology.2005,25:929~934.
[6]伍俊,李明辉.浅谈高速电火花线切割加工技术的发展趋势[J].电加工与模其,2000(2):l~4.
[7]高速走丝线切割机发展方向研讨[J]电加工与模具2007(4):5~10
[8]胡智勇.面向对象技术在电火花线切割编程系统设计中的应用[D].硕士学位论文,复旦大学,2004.
[9]王荣臻.基于Windows的电火花线切监测系统研究与开发[D].硕士学位论文,山东大学,2008.
[10]李明辉.电火花线切割技术的研究现状及发展趋势[J].模具技术,2003,1:51~53,61.
[11]李艳华.慢速走丝线切割加工自动编程系统的研究[D].硕士学位论文,哈尔滨工业大学,2006.
[12]黄志刚.电火花线切割计算机辅助数控编程系统的研究与开发[D].硕士学位论文,广东工业大学,2003.
[13]刘绍琼.电火花线切割加工轨迹生成及仿真技术研究[D].硕士学位论文,南京航空航天大学,2006.
[14]章勇低速走丝电火花线切割机自系统的研究与开发[D].硕士学位论文,南京航空航天大学,2008.
[15]邱建忠. CAXA线切割V2实例教程[M].北京:北京航空航天大学出版社,2002.1,72~97.
[16] YcutPro(企业版)—完全图形化界面的线切割编程软件[J].模具制造,2002(8):63~64.
[17]于晓冬.线切割编程软件EZCODE[J].模具制造,2005,(2):64~67.
[18]康亚鹏.数控电火花线切割编程应用技术[M].北京:清华大学出版社,2008.1,10~20.
[19]郭艳玲,赵万生等.开放式体系结构的快走丝线切割机床数控系统[J].哈尔滨理工大学学报,2000(4): 23~25.
[20]赵春红,秦现生,唐虹.基于PC的开放式数控系统研究[J].机械科学与技术,2005,24(9):1108~1113.
[21]孙家新等.DOS环境下实时多任务调度策略的实现[J].计算机应用,2000(5).
[22]黄超.Linux应用开发基础[M].北京:机械工业出版社,2002.
[23]张为民.电火花线切割CAD/CAM集成系统关键技术研究[D].硕士学位论文,浙江大学,2004.
[24]丁有和,郑进,周怡君. Visual C++实用教程[M].北京:电子工业出版社,2007:146~149.
[25]陈浩.电火花线切割CAD/CAM/CNC一体化软件系统开发[D].硕士学位论文,华中科技大学,2005.
[26]杨先海,吕传毅.基于AutoCAD图形信息的线切割自动编程和加工仿真.新技术新工艺[J].1999(5):7-8.
[27] Larman,Craig.Applying UML and patterns:an introduction to object-oriented analysis and design and the unified process.北京:中国电力出版社,2004.
[28]朱振元,朱承.数据结构(面向对象语言描述)[M].北京:清华大学出版社,2004.
[29]黄国明.用Visual C++.NET开发交互式CAD系统[M].北京:电子工业出版社,2003:202~204,393~400.
[30]叶建华,谢明红,贾敏忠.基于DXF文件的自动编程系统研究[J].机械设计与制造,2005(8):149-151.
[31]杨素敏等.AutoCAD 2000定制与开发[M].北京:人民邮电出版社,2000.6:165~173.
[32]胡胜红.使用VC++编程实现DXF文件数据提取[J].福建电脑,2006(11):189.
[33] Kun CHENG,Junfang NI,Lili LV,Zujun DINGand Xiaowei XU. Research on Automatic Programming System of High Speed Wire Cutting Machine. Applied Mechanics and Materials Vol. 43 (2011) pp 637~640.
[34]穆乃旺.基于DXF文件的电火花数控线切割机的自动编程[D].硕士学位论文,哈尔滨工程大学,2002.
[35]徐娅萍,孙树栋.线切割机床的图形交互自动编程系统[J].机床与液压,2002(6):169-171.
[36]廖效果,朱启逑.数字控制机床[M].武汉:华中理工大学出版社,2000.3: 89~95.
[37]凌泽斌.慢走丝线切割数控系统软件的研究[D].硕士学位论文,南昌大学,2008.
[38]王旭亮,谢清华,谷安.数控线切割机床刀补功能的研究与应用[J].机电工程技术,2005,(9):67~69.
[39]吴云波.智能化的电火花线切割机编程控制系统的研制[D].硕士学位论文,中国科学院,2001.
[40]杨有君.数控技术.机械工业出版社[M].2005:145~153.
[41]倪俊芳,芮延年.数控技术与应用[M].长春:吉林人民出版,2008.7: 17~43.
[42]赵玉刚,宋现春.数控技术[M].北京:机械工业出版社,2003: 23~35.
[43]侯运鑫.基于AutoCAD的快走丝电火花线切割机床自动编程系统的开发[D].硕士学位论文,山东理工大学,2009.
[44] YanMuTian,Huang PinHsum.Accuracy ImProvement of Wire-EDM by Real-time Wire Tension Control[J].International Journal of Machine Tools and Manufacture.2004,44:807~814.
[45]郭烈恩,扶名福,杨湘杰,朱金平,曾国.数控线切割机床译码仿真系统的研究[J]. 2005,(12):131~133.
[46]宋天麟,王春秀,倪俊芳.数控机床及其使用与维修[M].南京:东南大学出版社,2003:12~15.
[47]王爱玲,张吉堂,吴雁.现代数控原理及控制系统[M].北京:国防工业出版社,2005:86~90.
[48]孙鑫,余安萍.VC++深入详解[M].北京:电子工业出版社,2006.6: 100~430.
[2] K.H.Ho, S.T.Newman, S.Rahimifard, etal. State of the art in wire electrical discharge machining[J].International Journal of Machine Tools&Manufacture, 2004,44:1247~1259.
[3] T.A.Spedding,Z.Q.Wang. Study on modeling of wire EDM process[J]. Journal of Materials Processing Technology, 1997:18～28.
[4]狄士春,于滨,赵万生.国外电火花线切割加工技术最新进展[J].电加工与模具,2003(3):12~15.
[5] L.Mingqi, L.Minghui, X.Guangyao. Study on the Variations of Form and Position of the Wire Electrode in WEDM-HS[J].The International Joumal of Advanced Manufacturing Technology.2005,25:929~934.
[6]伍俊,李明辉.浅谈高速电火花线切割加工技术的发展趋势[J].电加工与模其,2000(2):l~4.
[7]高速走丝线切割机发展方向研讨[J]电加工与模具2007(4):5~10
[8]胡智勇.面向对象技术在电火花线切割编程系统设计中的应用[D].硕士学位论文,复旦大学,2004.
[9]王荣臻.基于Windows的电火花线切监测系统研究与开发[D].硕士学位论文,山东大学,2008.
[10]李明辉.电火花线切割技术的研究现状及发展趋势[J].模具技术,2003,1:51~53,61.
[11]李艳华.慢速走丝线切割加工自动编程系统的研究[D].硕士学位论文,哈尔滨工业大学,2006.
[12]黄志刚.电火花线切割计算机辅助数控编程系统的研究与开发[D].硕士学位论文,广东工业大学,2003.
[13]刘绍琼.电火花线切割加工轨迹生成及仿真技术研究[D].硕士学位论文,南京航空航天大学,2006.
[14]章勇低速走丝电火花线切割机自系统的研究与开发[D].硕士学位论文,南京航空航天大学,2008.
[15]邱建忠. CAXA线切割V2实例教程[M].北京:北京航空航天大学出版社,2002.1,72~97.
[16] YcutPro(企业版)—完全图形化界面的线切割编程软件[J].模具制造,2002(8):63~64.
[17]于晓冬.线切割编程软件EZCODE[J].模具制造,2005,(2):64~67.
[18]康亚鹏.数控电火花线切割编程应用技术[M].北京:清华大学出版社,2008.1,10~20.
[19]郭艳玲,赵万生等.开放式体系结构的快走丝线切割机床数控系统[J].哈尔滨理工大学学报,2000(4): 23~25.
[20]赵春红,秦现生,唐虹.基于PC的开放式数控系统研究[J].机械科学与技术,2005,24(9):1108~1113.
[21]孙家新等.DOS环境下实时多任务调度策略的实现[J].计算机应用,2000(5).
[22]黄超.Linux应用开发基础[M].北京:机械工业出版社,2002.
[23]张为民.电火花线切割CAD/CAM集成系统关键技术研究[D].硕士学位论文,浙江大学,2004.
[24]丁有和,郑进,周怡君. Visual C++实用教程[M].北京:电子工业出版社,2007:146~149.
[25]陈浩.电火花线切割CAD/CAM/CNC一体化软件系统开发[D].硕士学位论文,华中科技大学,2005.
[26]杨先海,吕传毅.基于AutoCAD图形信息的线切割自动编程和加工仿真.新技术新工艺[J].1999(5):7-8.
[27] Larman,Craig.Applying UML and patterns:an introduction to object-oriented analysis and design and the unified process.北京:中国电力出版社,2004.
[28]朱振元,朱承.数据结构(面向对象语言描述)[M].北京:清华大学出版社,2004.
[29]黄国明.用Visual C++.NET开发交互式CAD系统[M].北京:电子工业出版社,2003:202~204,393~400.
[30]叶建华,谢明红,贾敏忠.基于DXF文件的自动编程系统研究[J].机械设计与制造,2005(8):149-151.
[31]杨素敏等.AutoCAD 2000定制与开发[M].北京:人民邮电出版社,2000.6:165~173.
[32]胡胜红.使用VC++编程实现DXF文件数据提取[J].福建电脑,2006(11):189.
[33] Kun CHENG,Junfang NI,Lili LV,Zujun DINGand Xiaowei XU. Research on Automatic Programming System of High Speed Wire Cutting Machine. Applied Mechanics and Materials Vol. 43 (2011) pp 637~640.
[34]穆乃旺.基于DXF文件的电火花数控线切割机的自动编程[D].硕士学位论文,哈尔滨工程大学,2002.
[35]徐娅萍,孙树栋.线切割机床的图形交互自动编程系统[J].机床与液压,2002(6):169-171.
[36]廖效果,朱启逑.数字控制机床[M].武汉:华中理工大学出版社,2000.3: 89~95.
[37]凌泽斌.慢走丝线切割数控系统软件的研究[D].硕士学位论文,南昌大学,2008.
[38]王旭亮,谢清华,谷安.数控线切割机床刀补功能的研究与应用[J].机电工程技术,2005,(9):67~69.
[39]吴云波.智能化的电火花线切割机编程控制系统的研制[D].硕士学位论文,中国科学院,2001.
[40]杨有君.数控技术.机械工业出版社[M].2005:145~153.
[41]倪俊芳,芮延年.数控技术与应用[M].长春:吉林人民出版,2008.7: 17~43.
[42]赵玉刚,宋现春.数控技术[M].北京:机械工业出版社,2003: 23~35.
[43]侯运鑫.基于AutoCAD的快走丝电火花线切割机床自动编程系统的开发[D].硕士学位论文,山东理工大学,2009.
[44] YanMuTian,Huang PinHsum.Accuracy ImProvement of Wire-EDM by Real-time Wire Tension Control[J].International Journal of Machine Tools and Manufacture.2004,44:807~814.
[45]郭烈恩,扶名福,杨湘杰,朱金平,曾国.数控线切割机床译码仿真系统的研究[J]. 2005,(12):131~133.
[46]宋天麟,王春秀,倪俊芳.数控机床及其使用与维修[M].南京:东南大学出版社,2003:12~15.
[47]王爱玲,张吉堂,吴雁.现代数控原理及控制系统[M].北京:国防工业出版社,2005:86~90.
[48]孙鑫,余安萍.VC++深入详解[M].北京:电子工业出版社,2006.6: 100~430.