低压电器开关柜定制设计系统的研究与应用
|
摘要
低压电器开关柜产品的个性化设计既是当前市场的实际需求,也是其发展的必然趋势。由于缺乏系统的理论和专门的定制化设计工具、电器元件的标准化工作不理想、二次控制系统复杂多变等一系列原因,导致低压电器开关柜面向客户需求的定制化设计和生产组织管理水平普遍不高,产品的设计及制造质量不够稳定,因此,研究低压电器开关柜定制设计技术具有较好的学术和工程应用意义。
在系统地分析低压电器开关柜产品的结构和设计特点基础上,根据企业在产品设计过程中反映出的实际问题,提出了一种模块化、可视化的低压电器开关柜设计方法,规划了面向客户定制的低压电器开关柜CAD系统的总体功能,并且对该系统的功能单元建模、可视化排布、开孔图的自动生成、物料自动统计等关键技术和方法进行了研究,具体内容如下:
①以独立功能单元为基础,研究低压电器开关柜的模块化设计方法。以可视化的功能单元排布、物料自动统计和面板开孔图自动生成为目标,重点对功能单元的数据结构进行了分析研究;
②研究低压电器开关柜的功能单元可视化排布方法。提出了解决可视化排布的基本思路,并对其中的有关图形处理和人机交互技术进行了研究;
③研究面板开孔图的自动生成技术。提出了由功能单元排布信息导出开孔信息,由开孔信息自动驱动面板零件三维模型实现开孔,由三维模型自动生成二维工程图的面板开孔图自动生成方法;
④研究低压电器开关柜产品设计的物料自动统计方法。提出了基于模块组合的物料信息自动统计思路,并对其中的物料分类统计与报表生成等关键问题实现进行了研究。
⑤基于VB6.0语言、Access数据库和Solidworks三维设计软件,开发出了一套低压电器开关柜辅助设计系统,该系统可以较好地实现所规划的全部功能。本论文的研究成果已在企业得到了初步应用。使用所开发的“低压电器开关柜辅助设计系统”,能大大缩短产品设计周期,减少人为出错,提高产品设计的正确率。其中,在物料统计以及面板开孔图生成方面的表现设计人员尤为满意。
The design of low-voltage switchgear product design is trending customized, since current market physical demand, is also its development. But the general level of organization and management is not high, product design and manufacturing quality of instability,due to the lack of systematic theoretical and specialized custom design tools,the standardization of electrical components was less than desirable, the second control system Complex and changeable. Therefore,the research of customized design of low-voltage switchgear product has good academic and application significance.
In this paper, systematic analysis of the structure and design features of low-voltage electrical switchgear products. According to the actual problem of product design in companies, put forward methods of modular and visual design of low-voltage electrical switchgear, planning the function for the customization of the low-voltage switchgear electrical CAD system. On this basis, the functional unit modeling, visualization arrangement, the automatic generation of opening drawing, materials automatic statistical techniques and methods have been studied as follows:
①Based on independent functional units, to study the low-voltage switchgear electrical methods of modular design. This Studying focus on the data structure of the functional unit to achieve visual layout of the functional unit. The material statistics and the panel opening drawing produce automatically.
②Research on the methods of visualization of functional unit layout of low-voltage electrical switchgear. Proposed the solution visualization distribution basic mentality, and the related graphics processing technology and human-computer interaction was studied.
③Research the automatic production technology of panel opening drawing. Proposed the method of the panel opening drawing produce automatically. First of all, the information derived from the opening arrangement information. Then making the holes of three-dimensional model of panel parts, by information-driven of holes. Finally, making two-dimensional drawings from three-dimensional model automatically.
④Research material automatic statistical method of low-voltage electrical switchgear design. Proposed the idea of automatic statistical information materials based on the module combines, and researched the key issues such as Material classification statistics and report generation.
⑤Based on the VB6.0, the Access database and the Solidworks three dimensional design software, developed a set of low-voltage electrical switchgear aided design system, this system might realize the complete function which the present paper planned.
Present paper's research results obtained the preliminary application in the enterprise. By using“the low-voltage electrical switchgear aided design system”, the product design time shorten greatly, human error reduced, and the accuracy of product design improved. Among them, the function of statistical material and opening hole drawing are particularly satisfied with the designers.
在系统地分析低压电器开关柜产品的结构和设计特点基础上,根据企业在产品设计过程中反映出的实际问题,提出了一种模块化、可视化的低压电器开关柜设计方法,规划了面向客户定制的低压电器开关柜CAD系统的总体功能,并且对该系统的功能单元建模、可视化排布、开孔图的自动生成、物料自动统计等关键技术和方法进行了研究,具体内容如下:
①以独立功能单元为基础,研究低压电器开关柜的模块化设计方法。以可视化的功能单元排布、物料自动统计和面板开孔图自动生成为目标,重点对功能单元的数据结构进行了分析研究;
②研究低压电器开关柜的功能单元可视化排布方法。提出了解决可视化排布的基本思路,并对其中的有关图形处理和人机交互技术进行了研究;
③研究面板开孔图的自动生成技术。提出了由功能单元排布信息导出开孔信息,由开孔信息自动驱动面板零件三维模型实现开孔,由三维模型自动生成二维工程图的面板开孔图自动生成方法;
④研究低压电器开关柜产品设计的物料自动统计方法。提出了基于模块组合的物料信息自动统计思路,并对其中的物料分类统计与报表生成等关键问题实现进行了研究。
⑤基于VB6.0语言、Access数据库和Solidworks三维设计软件,开发出了一套低压电器开关柜辅助设计系统,该系统可以较好地实现所规划的全部功能。本论文的研究成果已在企业得到了初步应用。使用所开发的“低压电器开关柜辅助设计系统”,能大大缩短产品设计周期,减少人为出错,提高产品设计的正确率。其中,在物料统计以及面板开孔图生成方面的表现设计人员尤为满意。
The design of low-voltage switchgear product design is trending customized, since current market physical demand, is also its development. But the general level of organization and management is not high, product design and manufacturing quality of instability,due to the lack of systematic theoretical and specialized custom design tools,the standardization of electrical components was less than desirable, the second control system Complex and changeable. Therefore,the research of customized design of low-voltage switchgear product has good academic and application significance.
In this paper, systematic analysis of the structure and design features of low-voltage electrical switchgear products. According to the actual problem of product design in companies, put forward methods of modular and visual design of low-voltage electrical switchgear, planning the function for the customization of the low-voltage switchgear electrical CAD system. On this basis, the functional unit modeling, visualization arrangement, the automatic generation of opening drawing, materials automatic statistical techniques and methods have been studied as follows:
①Based on independent functional units, to study the low-voltage switchgear electrical methods of modular design. This Studying focus on the data structure of the functional unit to achieve visual layout of the functional unit. The material statistics and the panel opening drawing produce automatically.
②Research on the methods of visualization of functional unit layout of low-voltage electrical switchgear. Proposed the solution visualization distribution basic mentality, and the related graphics processing technology and human-computer interaction was studied.
③Research the automatic production technology of panel opening drawing. Proposed the method of the panel opening drawing produce automatically. First of all, the information derived from the opening arrangement information. Then making the holes of three-dimensional model of panel parts, by information-driven of holes. Finally, making two-dimensional drawings from three-dimensional model automatically.
④Research material automatic statistical method of low-voltage electrical switchgear design. Proposed the idea of automatic statistical information materials based on the module combines, and researched the key issues such as Material classification statistics and report generation.
⑤Based on the VB6.0, the Access database and the Solidworks three dimensional design software, developed a set of low-voltage electrical switchgear aided design system, this system might realize the complete function which the present paper planned.
Present paper's research results obtained the preliminary application in the enterprise. By using“the low-voltage electrical switchgear aided design system”, the product design time shorten greatly, human error reduced, and the accuracy of product design improved. Among them, the function of statistical material and opening hole drawing are particularly satisfied with the designers.
引文
[1]庄旭,徐孜斐,吴静.低压成套开关设备存在的问题[J].黑龙江科技信. 2008(35):15.
[2]焦留成.供配电设计手册[M].北京:中国计划出版社.1999.
[3]陈德桂,面向21世纪的低压电器新技术[J],低压电器,2001(1):3-8.
[4]刘效松.低压配电柜的技术创新及发展[J].建筑电气,2006(3):29-32.
[5] http://www.gongkong.com/webpage/product/200903/2009031814483400007.htm (MNS iS综合智能低压开关柜--引领电气潮流)2009-3-19.
[6]田玉才,许万里,高学军,张建成.高低压开关柜计算机辅助设计系统[J].哈尔滨理工大学学报,2001,6 (04):95-98.
[7]程晓荣,王翠茹,高会生等.高低压开关柜安装图的配线图形软件自动生成方法[J].电力情报,1994(4):35-39.
[8]焦亮.高压开关柜主母线计算机辅助设计系统的建立及系统集成[J].电气传动自动化,2006,28( 2) : 56-58.
[9]胡敏,石教英.PDM环境下的计算机辅助开关柜快速排布设计[J].计算机工程,2001,27(2):179-180.
[10]刘效松.低压配电柜的技术创新及发展[J].建筑电气,2006(3):29-32.
[11]张汉国.电气开关柜三维CAD的开发与虚拟装配的研究[D].新疆大学,2006.
[12]孙文磊,张振江,张汉国.三维电气开关柜参数化设计与虚拟装配[J].电气制造,2007(03):80-81.
[13]张继强,陈德桂.成套电器开关柜二次布线的三维仿真[J].西安交通大学学报,1999,33 (8):11-15.
[14]陈旭,魏强.开关柜三维设计中虚拟现实建模语言VRML的应用研究[J].高压电器,1999(6):38-40.
[15]张汉国.电气开关柜三维CAD的开发与虚拟装配的研究[D].新疆大学,2006.
[16]张建明,王吉军,魏小鹏.大规模定制设计研究现状与发展方向[J].大连大学学报,2002(6),23:31-37.
[17]吴锡英,仇晓黎.从成组技术到大规模定制生产[J].中国机械工程,2001,12(3):319-321.
[18]张建明,王吉军,魏小鹏.大规模定制设计研究现状与发展方向[J].大连大学学报,2002(6),23:31-37.
[19]冯涓.大规模定制模式下的产品设计技术[J].机械与电子. 2002(6).53-55.
[20]刘清峰. 2l世纪企业竞争新前沿大规模定制[J].郑州航空工业管理学院学报. 2002. 20(1).10-13.
[21]樊树海.肖田元.乔桂秀.大规模定制概述[J].航空精密制造技术.2002.38(1).1-4.
[22]孙伟,刘晓冰,韩永生,等.面向大规模客户化生产的产品设计及其产品规划方法研究[J].机械科学与技术,2001,20(2): 315-317.
[23]刘晓冰.董建华.孙伟.面向产品族的建模技术研究[J].计算机辅助设计与图形学学报.2001.13(7).636-641.
[24]郑华林.面向大规模定制的生产管理模式及其产品族建模技术研究[D].重庆大学机械学院.
[25] Jiao JX,TSENG M M,FUFFYVG. Et al. Product family modeling for mass customization[J]. Comput Ind Eng,1998,35(3):495-498.
[26]吴锡英,仇晓黎.从成组技术到大规模定制生产[J].中国机械工程. 2001,12(3).22-26
[27] TSENG M,JIAOJ. Design for mass customization[J]. Annala of the CIRP,1996,45(1): 153-156.
[28]曾晓松.面向个性化定制的控制类柜体机电产品设计知识重用方法研究.博士论文,重庆,重庆大学. 2007.12:13-14
[29]刘骥.低压开关柜的柜体结构和工艺特点[J].电气开关. 2003(4):6-7.
[30]曾晓松.成套电器开关柜敏捷设计系统开发[J].机床与液压. 2004(6):121-122
[31] Mittal S.,Frayman F.. Towards a generic model of configuration Tasks . Proc.of the 10th International Joint Conference on Artificial Intelligence[J],Morgan Kaufmann Publishers,San Mateo,California,l989:1395-1401.
[32] Wielinga B. J.,Schreiber A.T.. Configuration-design problem solving[J]. IEEE Expert,1997,12(2):49-56.
[33] Mittal S.,Frayman F.. Towards a generic model of configuration tasks[J]. In Proceedings of the 11th IJCAI,San Mateo,CA,Morgan Kaufman,1989:1395-1401.
[34]祁国宁,顾新建,谭建荣.大批量定制技术及其应用[M].北京:机械工业出版社,2003.
[35]贾延林.模块化设计[M].北京:机械工业出版社,1993.
[36]侯亮,唐任仲.产品模块化设计理论、技术与应用研究进展[J].机械工程学报,2004,40(1):56-61.
[37]夏良正,李久贤.数字图像处理(第2版)[M].南京:东南大学出版社,2006.06.
[38]林卓然. VB语言程序设计[M].北京:电子工业出版社,2003.
[39]龙马工作室.新编VISUAL BASIC 6.0程序设计从入门至精通[M].北京:人民邮电出版社,2008..
[40]闵忠保,肖守柏,金玲. Visual Basic程序设计[M].北京:人民邮电出版社,2008.
[41]洪志全.数据库原理及应用[M].北京:电子工业出版社,2004.
[42]贾岚.中文Access数据库应用教程[M].北京:北京希望电子出版社,2003.
[43]纪澍琴,刘威,王宏志.Access数据库应用基础教程[M].北京:北京邮电学院出版社,2007.
[44]耿玉水,鲁芹,董云峰等.Visual Basic中DataReport的报表设计[J].计算机应用与软件,2005,2(22):139-141.
[45]孙爱民.Visual Basic报表设计问题的解析[J].河南广播电视大学学报,2007,2(20):110-111.
[2]焦留成.供配电设计手册[M].北京:中国计划出版社.1999.
[3]陈德桂,面向21世纪的低压电器新技术[J],低压电器,2001(1):3-8.
[4]刘效松.低压配电柜的技术创新及发展[J].建筑电气,2006(3):29-32.
[5] http://www.gongkong.com/webpage/product/200903/2009031814483400007.htm (MNS iS综合智能低压开关柜--引领电气潮流)2009-3-19.
[6]田玉才,许万里,高学军,张建成.高低压开关柜计算机辅助设计系统[J].哈尔滨理工大学学报,2001,6 (04):95-98.
[7]程晓荣,王翠茹,高会生等.高低压开关柜安装图的配线图形软件自动生成方法[J].电力情报,1994(4):35-39.
[8]焦亮.高压开关柜主母线计算机辅助设计系统的建立及系统集成[J].电气传动自动化,2006,28( 2) : 56-58.
[9]胡敏,石教英.PDM环境下的计算机辅助开关柜快速排布设计[J].计算机工程,2001,27(2):179-180.
[10]刘效松.低压配电柜的技术创新及发展[J].建筑电气,2006(3):29-32.
[11]张汉国.电气开关柜三维CAD的开发与虚拟装配的研究[D].新疆大学,2006.
[12]孙文磊,张振江,张汉国.三维电气开关柜参数化设计与虚拟装配[J].电气制造,2007(03):80-81.
[13]张继强,陈德桂.成套电器开关柜二次布线的三维仿真[J].西安交通大学学报,1999,33 (8):11-15.
[14]陈旭,魏强.开关柜三维设计中虚拟现实建模语言VRML的应用研究[J].高压电器,1999(6):38-40.
[15]张汉国.电气开关柜三维CAD的开发与虚拟装配的研究[D].新疆大学,2006.
[16]张建明,王吉军,魏小鹏.大规模定制设计研究现状与发展方向[J].大连大学学报,2002(6),23:31-37.
[17]吴锡英,仇晓黎.从成组技术到大规模定制生产[J].中国机械工程,2001,12(3):319-321.
[18]张建明,王吉军,魏小鹏.大规模定制设计研究现状与发展方向[J].大连大学学报,2002(6),23:31-37.
[19]冯涓.大规模定制模式下的产品设计技术[J].机械与电子. 2002(6).53-55.
[20]刘清峰. 2l世纪企业竞争新前沿大规模定制[J].郑州航空工业管理学院学报. 2002. 20(1).10-13.
[21]樊树海.肖田元.乔桂秀.大规模定制概述[J].航空精密制造技术.2002.38(1).1-4.
[22]孙伟,刘晓冰,韩永生,等.面向大规模客户化生产的产品设计及其产品规划方法研究[J].机械科学与技术,2001,20(2): 315-317.
[23]刘晓冰.董建华.孙伟.面向产品族的建模技术研究[J].计算机辅助设计与图形学学报.2001.13(7).636-641.
[24]郑华林.面向大规模定制的生产管理模式及其产品族建模技术研究[D].重庆大学机械学院.
[25] Jiao JX,TSENG M M,FUFFYVG. Et al. Product family modeling for mass customization[J]. Comput Ind Eng,1998,35(3):495-498.
[26]吴锡英,仇晓黎.从成组技术到大规模定制生产[J].中国机械工程. 2001,12(3).22-26
[27] TSENG M,JIAOJ. Design for mass customization[J]. Annala of the CIRP,1996,45(1): 153-156.
[28]曾晓松.面向个性化定制的控制类柜体机电产品设计知识重用方法研究.博士论文,重庆,重庆大学. 2007.12:13-14
[29]刘骥.低压开关柜的柜体结构和工艺特点[J].电气开关. 2003(4):6-7.
[30]曾晓松.成套电器开关柜敏捷设计系统开发[J].机床与液压. 2004(6):121-122
[31] Mittal S.,Frayman F.. Towards a generic model of configuration Tasks . Proc.of the 10th International Joint Conference on Artificial Intelligence[J],Morgan Kaufmann Publishers,San Mateo,California,l989:1395-1401.
[32] Wielinga B. J.,Schreiber A.T.. Configuration-design problem solving[J]. IEEE Expert,1997,12(2):49-56.
[33] Mittal S.,Frayman F.. Towards a generic model of configuration tasks[J]. In Proceedings of the 11th IJCAI,San Mateo,CA,Morgan Kaufman,1989:1395-1401.
[34]祁国宁,顾新建,谭建荣.大批量定制技术及其应用[M].北京:机械工业出版社,2003.
[35]贾延林.模块化设计[M].北京:机械工业出版社,1993.
[36]侯亮,唐任仲.产品模块化设计理论、技术与应用研究进展[J].机械工程学报,2004,40(1):56-61.
[37]夏良正,李久贤.数字图像处理(第2版)[M].南京:东南大学出版社,2006.06.
[38]林卓然. VB语言程序设计[M].北京:电子工业出版社,2003.
[39]龙马工作室.新编VISUAL BASIC 6.0程序设计从入门至精通[M].北京:人民邮电出版社,2008..
[40]闵忠保,肖守柏,金玲. Visual Basic程序设计[M].北京:人民邮电出版社,2008.
[41]洪志全.数据库原理及应用[M].北京:电子工业出版社,2004.
[42]贾岚.中文Access数据库应用教程[M].北京:北京希望电子出版社,2003.
[43]纪澍琴,刘威,王宏志.Access数据库应用基础教程[M].北京:北京邮电学院出版社,2007.
[44]耿玉水,鲁芹,董云峰等.Visual Basic中DataReport的报表设计[J].计算机应用与软件,2005,2(22):139-141.
[45]孙爱民.Visual Basic报表设计问题的解析[J].河南广播电视大学学报,2007,2(20):110-111.