快速研制系统、技术及应用研究
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摘要
快速研制是针对新时期装备建设发展形势提出的一个新概念。目前国内在“快速研制”方面的研究还不多,是一项具有探索性的前沿课题。本文的主要研究内容和创新成果如下:
首先,针对我国装备研制现状,按照系统工程思想,建立了装备研制周期模型,探讨了采用工程技术手段实现快速研制的技术途径,据此定义了装备快速研制及快速研制系统的内涵,建立了装备并行研制模型,确定了快速研制系统的技术组成;以指导装备快速研制为目标,建立了快速研制系统体系结构,确定了实现快速研制的关键技术。
其次,根据我国装备系列化快速研制战略,提出了基于模块化的装备快速设计模型。本文在研究装备功能模块设计过程时,建立装备功能模块设计模型,研究了基于QFD的用户需求到技术需求的映射方法、功能层次模型建立及功能模块划分方法;在研究装备结构模块系列化设计过程时,研究装备基型结构模块的创建方法,建立了装备结构模块体系;在研究模块化装备组合设计过程时,建立了模块配置模型,研究了技术需求到模块特征参数的映射方法、基于形状特征的模块检索方法,为装备组合化设计奠定了技术基础。
第三,面向装备快速试制,建立了装备基于成组技术的快速试制模型,提出了根据装备零部件模块主特征进行工艺优化的方法,将单件小批的试制件按其主特征进行工艺合批,避免了工艺工作的重复性和同类零件工艺文件的多样化;建立了融合MRPⅡ、JIT和网络计划思想的装备试制生产计划系统体系结构,研究了试制计划信息模型、基于MRP分解生成网络计划、网络计划优化、变更控制和计划执行与监控等关键技术,阐述的动态BOM管理技术、面向系列化配置的BOM模型以及从设计BOM到制造BOM的转化、单级BOM的生成及BOM的遍历算法。
第四,根据装备快速研制信息分析建立了装备研制全局信息模型;根据对信息交互、文档管理等方面的需求,提出了信息集成平台的体系结构,并对平台的文档管理技术、消息协作技术、工作流管理技术、安全管理技术进行了具体研究。本文所提出的信息集成平台能够实现研制过程中信息的统一存储与管理,并按照研制流程实现信息统一浏览与交互;能够高效率进行信息交互。系统具有良好的安全性能,且便于扩展与剪裁,能适应不同的应用需求。
最后,针对某装备的研制,应用上述研究成果,建立了一个快速研制系统,开发了装备模块化设计系统、装备试制生产计划系统和支持装备研制过程的信息集成平台,并对系统应用效果进行了对比分析。
Rapid Research and Development (RRD) is a new conception brought out according to the equipment developing situation in the new period. Till now, there have been few researches in RRD, and thus RRD is an exploratory new field. The main research works and achievements are listed below:Firstly, on the basis of the current situation of equipment developing, the cycle model of equipment development is constructed using systematic methodology. The technology for implementing RRD is referred. The connotation of RRD and RRD System (RRDS) is then defined. The Concurrent Researching Model is built, and the technology structure is identified. Aiming at constructing RRDS, the architecture of RRDS is built, and the key technologies are identified.Secondly, according to the stratagem of equipment rapid development by serialization, this dissertation puts forward the rapid design model based on modular design technology. To the functional module design, this dissertation constructs the design model for functional module, studies the method to map user requirements to technological requirements based on QFD, builts the hiberarchy model of functions and investigates the method to identify functional modules. To the structural module serialization, the method for creating base structural module of equipments is researched and the module architecture is built. To the module combination, the configuration model is built, the technology to map technological requirements to the feature parameters of modules is researched and the retrieval method based on shape features is proposed, all the above form the technological base for the equipment combination design.Thirdly, this dissertation builds the model of GT-based Rapid Trial-Manufacture, proposes methods for process optimization according to the primary features of parts.Consolidating trial-produced parts of little batch into groups according to the primary features,that avoids designing the repeated processes and diversifying the process files of parts belonging to the sametype. The architecture of the production planning system that syncretizes the ideas of MRPII, JIT and Network Planning is also constructed, and several key technologies are researched, which includes: to construct the information model, to generate network plan using the decomposition method of MRP, to optimize the network plan, to control the changes and to monitor the execution of the plan. The management of dynamic BOM and its configuration model for serialization are described. And the algorithm of transforming from design BOM into manufacturing BOM, building of
monolayer BOM and the traversal for BOM is researched.Fourthly, the global information model for equipment developing is constructed according to the developing information analysis; the architecture of the platform is put forward according to the requirements of information interacting, document management, etc. And the technology of document management, message collaboration, workflow management and security management is researched here. The platform implements the unified storage and management in developing procedure, which can browse and exchange the information according to the workflow of developing. Information can be exchanged efficiently. Also this platform has high security performance, and is easy to be extended or pruned to meet different kinds of application requirements.Finally, the RRD system for a equipment is built using the achievements in this dissertation. The Modular Design System, Production Planning System, Information Integration Platform which supports research procedures are developed for the RRD system. The application effect is analyzed in the end by Comparing with that of the past.
首先,针对我国装备研制现状,按照系统工程思想,建立了装备研制周期模型,探讨了采用工程技术手段实现快速研制的技术途径,据此定义了装备快速研制及快速研制系统的内涵,建立了装备并行研制模型,确定了快速研制系统的技术组成;以指导装备快速研制为目标,建立了快速研制系统体系结构,确定了实现快速研制的关键技术。
其次,根据我国装备系列化快速研制战略,提出了基于模块化的装备快速设计模型。本文在研究装备功能模块设计过程时,建立装备功能模块设计模型,研究了基于QFD的用户需求到技术需求的映射方法、功能层次模型建立及功能模块划分方法;在研究装备结构模块系列化设计过程时,研究装备基型结构模块的创建方法,建立了装备结构模块体系;在研究模块化装备组合设计过程时,建立了模块配置模型,研究了技术需求到模块特征参数的映射方法、基于形状特征的模块检索方法,为装备组合化设计奠定了技术基础。
第三,面向装备快速试制,建立了装备基于成组技术的快速试制模型,提出了根据装备零部件模块主特征进行工艺优化的方法,将单件小批的试制件按其主特征进行工艺合批,避免了工艺工作的重复性和同类零件工艺文件的多样化;建立了融合MRPⅡ、JIT和网络计划思想的装备试制生产计划系统体系结构,研究了试制计划信息模型、基于MRP分解生成网络计划、网络计划优化、变更控制和计划执行与监控等关键技术,阐述的动态BOM管理技术、面向系列化配置的BOM模型以及从设计BOM到制造BOM的转化、单级BOM的生成及BOM的遍历算法。
第四,根据装备快速研制信息分析建立了装备研制全局信息模型;根据对信息交互、文档管理等方面的需求,提出了信息集成平台的体系结构,并对平台的文档管理技术、消息协作技术、工作流管理技术、安全管理技术进行了具体研究。本文所提出的信息集成平台能够实现研制过程中信息的统一存储与管理,并按照研制流程实现信息统一浏览与交互;能够高效率进行信息交互。系统具有良好的安全性能,且便于扩展与剪裁,能适应不同的应用需求。
最后,针对某装备的研制,应用上述研究成果,建立了一个快速研制系统,开发了装备模块化设计系统、装备试制生产计划系统和支持装备研制过程的信息集成平台,并对系统应用效果进行了对比分析。
Rapid Research and Development (RRD) is a new conception brought out according to the equipment developing situation in the new period. Till now, there have been few researches in RRD, and thus RRD is an exploratory new field. The main research works and achievements are listed below:Firstly, on the basis of the current situation of equipment developing, the cycle model of equipment development is constructed using systematic methodology. The technology for implementing RRD is referred. The connotation of RRD and RRD System (RRDS) is then defined. The Concurrent Researching Model is built, and the technology structure is identified. Aiming at constructing RRDS, the architecture of RRDS is built, and the key technologies are identified.Secondly, according to the stratagem of equipment rapid development by serialization, this dissertation puts forward the rapid design model based on modular design technology. To the functional module design, this dissertation constructs the design model for functional module, studies the method to map user requirements to technological requirements based on QFD, builts the hiberarchy model of functions and investigates the method to identify functional modules. To the structural module serialization, the method for creating base structural module of equipments is researched and the module architecture is built. To the module combination, the configuration model is built, the technology to map technological requirements to the feature parameters of modules is researched and the retrieval method based on shape features is proposed, all the above form the technological base for the equipment combination design.Thirdly, this dissertation builds the model of GT-based Rapid Trial-Manufacture, proposes methods for process optimization according to the primary features of parts.Consolidating trial-produced parts of little batch into groups according to the primary features,that avoids designing the repeated processes and diversifying the process files of parts belonging to the sametype. The architecture of the production planning system that syncretizes the ideas of MRPII, JIT and Network Planning is also constructed, and several key technologies are researched, which includes: to construct the information model, to generate network plan using the decomposition method of MRP, to optimize the network plan, to control the changes and to monitor the execution of the plan. The management of dynamic BOM and its configuration model for serialization are described. And the algorithm of transforming from design BOM into manufacturing BOM, building of
monolayer BOM and the traversal for BOM is researched.Fourthly, the global information model for equipment developing is constructed according to the developing information analysis; the architecture of the platform is put forward according to the requirements of information interacting, document management, etc. And the technology of document management, message collaboration, workflow management and security management is researched here. The platform implements the unified storage and management in developing procedure, which can browse and exchange the information according to the workflow of developing. Information can be exchanged efficiently. Also this platform has high security performance, and is easy to be extended or pruned to meet different kinds of application requirements.Finally, the RRD system for a equipment is built using the achievements in this dissertation. The Modular Design System, Production Planning System, Information Integration Platform which supports research procedures are developed for the RRD system. The application effect is analyzed in the end by Comparing with that of the past.
引文
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