基于逆向工程的弧背齿型圆锯修磨仿真研究
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摘要
圆锯片被广泛应用于木材加工,建筑,石材加工,金属切削等各行业,而我国工业合金圆锯片长期依靠进口,圆锯片生产与修磨这方面受制于人,因此圆锯片修磨技术的研究也就成为必要。本文致力于对圆锯片锯齿的精确修磨技术的研究,以逆向工程为基础,并以VC++为平台开发了Pro/ENGINEER的磨削仿真模块,该仿真模块主要针对于圆锯片锯齿的修磨。
本文利用逆向工程技术建立了修磨仿真的制造模型。使用三坐标测量机对标准圆锯片进行数字化测量;应用Pro/ENGINEER软件的逆向工程模块中的小平面工具对测量数据进行曲面拟合;再应用Pro/ENGINEER软件逆向工程模块中的模型重造工具建立测量件的三维数字化模型;应用Pro/ENGINEER软件的等比例缩放命令完成制造模型中的参考模型建模。
本文还对磨削仿真开发中的相关关键技术进行了研究。对开发工具进行选择,对开发环境进行设置;研究了刀位轨迹生成算法和走刀模式;研究了刀位数据和切触点数据的计算算法;对干涉进行分析,并研究了干涉检验中的刀具运动的实现方法;编写了磨削仿真的程序流程图。
本文开发了Pro/ENGINEER的磨削仿真模块,并对磨削仿真程序进行了实际操作,生成刀位文件和刀位轨迹;对刀位数据进行干涉检验,检验结果显示没有发生干涉,从而验证了所选择的磨削加工方法是可行的。
Circular saw are widely used in Timber processing, Construction, Stone processing, Metal cutting and so on. However, China's industrial alloys circular saw have been the long-term reliance on imports, the technology of processing and grinding for circular saw has been mastered by the foreigner. So, The Researching in circular saw grinding technology has become necessary. This article has been committed itself to the researching in circular saw grinding technology. To reverse engineering based on, and VC++ as a platform, this article has developed the grinding simulation module for Pro/ENGINEER, and this module is used in grinding circular saw.
This article uses reverse engineering to establish a manufacturing model of grinding simulation. We use the Coordinate measuring machine using for digital measurement one standard circular saw. We apply the small flat surface tool in the reverse engineering modules of Pro/ENGINEER software for surface fitting. We apply the model reconstruction tool in the reverse engineering modules of Pro/ENGINEER software for the establishment of three-dimensional model. We establish the reference model with the button of zoom pro- rata.
This article has research the key technology-related in the development of grinding simulation. We have chosen the development tools, and have set the development environment. We have researched on the tool path generation algorithms and cutting mode. We have researched the algorithms of cutter location data and cutter contacting data. We have analyzed the interference, and have study the method of the cutter movement to the interference test. We have made flow chart for the grinding simulation program.
This article has developed the grinding simulation module for Pro/ENGINEER, and has run the grinding simulation program. The program has generated the cutter location documentation and the tool path. We have processed the interference tests for cutter location data. Test results showed that there was no interference, so, it validated the method of grinding is feasible.
本文利用逆向工程技术建立了修磨仿真的制造模型。使用三坐标测量机对标准圆锯片进行数字化测量;应用Pro/ENGINEER软件的逆向工程模块中的小平面工具对测量数据进行曲面拟合;再应用Pro/ENGINEER软件逆向工程模块中的模型重造工具建立测量件的三维数字化模型;应用Pro/ENGINEER软件的等比例缩放命令完成制造模型中的参考模型建模。
本文还对磨削仿真开发中的相关关键技术进行了研究。对开发工具进行选择,对开发环境进行设置;研究了刀位轨迹生成算法和走刀模式;研究了刀位数据和切触点数据的计算算法;对干涉进行分析,并研究了干涉检验中的刀具运动的实现方法;编写了磨削仿真的程序流程图。
本文开发了Pro/ENGINEER的磨削仿真模块,并对磨削仿真程序进行了实际操作,生成刀位文件和刀位轨迹;对刀位数据进行干涉检验,检验结果显示没有发生干涉,从而验证了所选择的磨削加工方法是可行的。
Circular saw are widely used in Timber processing, Construction, Stone processing, Metal cutting and so on. However, China's industrial alloys circular saw have been the long-term reliance on imports, the technology of processing and grinding for circular saw has been mastered by the foreigner. So, The Researching in circular saw grinding technology has become necessary. This article has been committed itself to the researching in circular saw grinding technology. To reverse engineering based on, and VC++ as a platform, this article has developed the grinding simulation module for Pro/ENGINEER, and this module is used in grinding circular saw.
This article uses reverse engineering to establish a manufacturing model of grinding simulation. We use the Coordinate measuring machine using for digital measurement one standard circular saw. We apply the small flat surface tool in the reverse engineering modules of Pro/ENGINEER software for surface fitting. We apply the model reconstruction tool in the reverse engineering modules of Pro/ENGINEER software for the establishment of three-dimensional model. We establish the reference model with the button of zoom pro- rata.
This article has research the key technology-related in the development of grinding simulation. We have chosen the development tools, and have set the development environment. We have researched on the tool path generation algorithms and cutting mode. We have researched the algorithms of cutter location data and cutter contacting data. We have analyzed the interference, and have study the method of the cutter movement to the interference test. We have made flow chart for the grinding simulation program.
This article has developed the grinding simulation module for Pro/ENGINEER, and has run the grinding simulation program. The program has generated the cutter location documentation and the tool path. We have processed the interference tests for cutter location data. Test results showed that there was no interference, so, it validated the method of grinding is feasible.
引文
1郭继富.金属冷切圆锯片在轧钢生产中的应用.冶金设备.2005,(149):44
2岳国富.金属锯机锯齿及降噪技术研究.燕山大学硕士学位论文.2006:3
3孙有国.联邦德国硬质合金圆锯片自动磨锯机.木工机床.2006,(01):21~23
4 BoPaya Bidanda,Yasser A Hosni.Reverse engineering and its relevanee to industrial engineering: a critical review.Computer Industry Engineering.1994, 26(2): 343~348
5 huang X,gu P,zernicke R.Localization and comparison of two free-form surfaces. Computer-Aided Design.1996,28(12):1017~1022
6 Y L J,Y L C. Reverse engineering of composite sculptured surfaces. Internat- ional Journal of Advanced Manufacturing Technology, 1996, 12(3): 180~189
7 K Ho-le, Finite element mesh generation methods:a review and classifieation,ComPuter-Aided Design. 2008,(1):27~38
8杜永平,滕启.反求工程技术.起重运输机械,2003,(l):1~4
9陈珠芳.Pro/E软件的反求工程技术与应用.机械研究与应用.2008,21(1):103
10张艳.面向数控加工的复杂曲面反求工程的研究.沈阳工业大学硕士学位论文. 2004:6
11苏海,杨跃奎等.快速原型制造技术中的反求工程.昆明理工大学学报. 2001,(4):68~72
12崔汉锋,许鹏等.反求工程在无损检测中的应用研究.机械与电子.2000,(4):57~59
13逆向工程中曲面建模技术及相关软件(模块)技术分析. http://earncad.my etang.com/document/reverse_rel.htm
14柯映林,刘云峰,范树迁等.基于特征的反求工程系统RE-SOFT,计算机辅助设计与图形学学报.2004,16(6):799~811
15杨润党.虚拟数控车削加工过程建模与仿真系统的研发.江苏大学硕士学位论文. 2003:2~5
16 Van H T.Real Time Shaded Milling Display. Computer Graphics.1986, 20(4): 15~20
17蒋春风,陈立平,张立波.数控加工仿真显示技术研究.华中理工大学学报. 1999,27(6):54~56
18 Chapel I T. The Use of Vectors to Simulate Material Removed by Numerically Controlled Miiling.Computer Aided Design.2003,15(3):156~58.
19郑敏.基于实体模型的集成的切削过程仿真与优化研究.清华大学硕士学位论文.2005:4
20张玮,郑立.数控加工仿真系统的研究现状与发展趋势.机械制造.2007,45(09):2~3
21 lan Foster.The Grid 2:Blue print for a New Computing Infrastructure. Morgon Kaufm -ann Publisher,2004:35~39
22苏高峰.基于UG的叶片测量与数控磨削仿真技术的研究.江南大学硕士学位论文.2005:10~11
23王红敏,石沛林.三坐标测量机测头半径补偿误差的计算.工具技术.2003,37(7): 63-65
24李忠杰,涂劲松.逆向工程技术探讨.橡塑技术与准备.2001,(10):17~21
25安卫.三坐标测量机使用现状与发展动态.计量技术.1996,(9):14~16
26 Francis L.Merat,Gerald M.Radack.Automatic InsPection Planning within a Feature based CAD system. Robotics & ComPuter-Integrated Manufaeturing. 1992,(19):7~11
27张曙.RENISHAW数字化扫描系统.机电一体化.1996,2(l):10~14
28陈娟梅.基于CMM及UG软件的反求建模研究.广州:华南理工大学硕士学位论文.2004:11
29李进亮.逆向工程中数据测量和数据处理技术研究.无锡:江南大学硕士学位论文.2005:1
30张舜德,朱东波,卢秉恒.反求工程中三维几何形状测量及数据预处理.机电工程技术.2001.(01):7~10
31 Mehta.Chandresh,Kesavadas.Thenkurussi. A framework for three dimensional solid model reconstruction. American Society of Mechanical Engineers.2006,(9): 11~16
32 Lin Hongwei,Wang Guojin,Liu Ligang,Bao Hujun. Parameterization for fitting triang- ular mesh. Science Press.2006,(19):17~23
33 Gric Galin,SamirAkkouche.Incremental Polygonization of lmPlicitSurfaces. GraPhical Models. 2000,(62):19~39
34 Soo-Kyun Kim,Chang-Hun Kim.Finding Ridges and Valleys in a Discrete Surface Using a Modified MLS Approximation.ComPute-Aided Design. 2005, (37): 33~42
35 Tuunanen,Koskinen,Karkkainen.reverse engineering approach for software IicenseInformation retrieval.Software Maintenance and Reengineering.2006, (27): 27~11
36 J.Jeong,K.Kim,H.Park,H.Cho,M.Jung.B-Spline Surface Approximation to Cross Sections Using Distance Maps.Adv ManufTechnol.1999,(15):876~885
37 Park.H.,Jung H.B., Kim K.. A new approach for lofted b-spline surface interpolation to serial contours. IntJAdvManufTechnol. 2004,(23):889~895
38 Shi-Min Hu,Guo-Zhao Wang, Tong-Guang Jin. Generalized Subdivision of Bezier Surfaces.Graphical Models and Image Processing.1996,(18):218~222
39 Zhiqiang Li,Wuyi Chen. A global cutter positioning method for multi-axis machiningof sculptured surfaces. International Journal of Machine Tools & Manufacture . 2006, (46):1428~1434
40 Choi B.K. ,Park J.W. ,Jun C.S..Cutter-location data optimization in 5-axis surface machining. Computer-Aided Design. 1993, (34):377~386
41 Wei He,Ming Lei,Hongzan Bin. Iso-parametric CNC tool-path optimization based on adaptive grid generation. Int J Adv Manuf Technol.2009,(41):538~548
42 S.C.Park,B.K.Choi. Tool-path planning for direction-parallel area milling. Computer - Aided Design.2000,(32):17~2
2岳国富.金属锯机锯齿及降噪技术研究.燕山大学硕士学位论文.2006:3
3孙有国.联邦德国硬质合金圆锯片自动磨锯机.木工机床.2006,(01):21~23
4 BoPaya Bidanda,Yasser A Hosni.Reverse engineering and its relevanee to industrial engineering: a critical review.Computer Industry Engineering.1994, 26(2): 343~348
5 huang X,gu P,zernicke R.Localization and comparison of two free-form surfaces. Computer-Aided Design.1996,28(12):1017~1022
6 Y L J,Y L C. Reverse engineering of composite sculptured surfaces. Internat- ional Journal of Advanced Manufacturing Technology, 1996, 12(3): 180~189
7 K Ho-le, Finite element mesh generation methods:a review and classifieation,ComPuter-Aided Design. 2008,(1):27~38
8杜永平,滕启.反求工程技术.起重运输机械,2003,(l):1~4
9陈珠芳.Pro/E软件的反求工程技术与应用.机械研究与应用.2008,21(1):103
10张艳.面向数控加工的复杂曲面反求工程的研究.沈阳工业大学硕士学位论文. 2004:6
11苏海,杨跃奎等.快速原型制造技术中的反求工程.昆明理工大学学报. 2001,(4):68~72
12崔汉锋,许鹏等.反求工程在无损检测中的应用研究.机械与电子.2000,(4):57~59
13逆向工程中曲面建模技术及相关软件(模块)技术分析. http://earncad.my etang.com/document/reverse_rel.htm
14柯映林,刘云峰,范树迁等.基于特征的反求工程系统RE-SOFT,计算机辅助设计与图形学学报.2004,16(6):799~811
15杨润党.虚拟数控车削加工过程建模与仿真系统的研发.江苏大学硕士学位论文. 2003:2~5
16 Van H T.Real Time Shaded Milling Display. Computer Graphics.1986, 20(4): 15~20
17蒋春风,陈立平,张立波.数控加工仿真显示技术研究.华中理工大学学报. 1999,27(6):54~56
18 Chapel I T. The Use of Vectors to Simulate Material Removed by Numerically Controlled Miiling.Computer Aided Design.2003,15(3):156~58.
19郑敏.基于实体模型的集成的切削过程仿真与优化研究.清华大学硕士学位论文.2005:4
20张玮,郑立.数控加工仿真系统的研究现状与发展趋势.机械制造.2007,45(09):2~3
21 lan Foster.The Grid 2:Blue print for a New Computing Infrastructure. Morgon Kaufm -ann Publisher,2004:35~39
22苏高峰.基于UG的叶片测量与数控磨削仿真技术的研究.江南大学硕士学位论文.2005:10~11
23王红敏,石沛林.三坐标测量机测头半径补偿误差的计算.工具技术.2003,37(7): 63-65
24李忠杰,涂劲松.逆向工程技术探讨.橡塑技术与准备.2001,(10):17~21
25安卫.三坐标测量机使用现状与发展动态.计量技术.1996,(9):14~16
26 Francis L.Merat,Gerald M.Radack.Automatic InsPection Planning within a Feature based CAD system. Robotics & ComPuter-Integrated Manufaeturing. 1992,(19):7~11
27张曙.RENISHAW数字化扫描系统.机电一体化.1996,2(l):10~14
28陈娟梅.基于CMM及UG软件的反求建模研究.广州:华南理工大学硕士学位论文.2004:11
29李进亮.逆向工程中数据测量和数据处理技术研究.无锡:江南大学硕士学位论文.2005:1
30张舜德,朱东波,卢秉恒.反求工程中三维几何形状测量及数据预处理.机电工程技术.2001.(01):7~10
31 Mehta.Chandresh,Kesavadas.Thenkurussi. A framework for three dimensional solid model reconstruction. American Society of Mechanical Engineers.2006,(9): 11~16
32 Lin Hongwei,Wang Guojin,Liu Ligang,Bao Hujun. Parameterization for fitting triang- ular mesh. Science Press.2006,(19):17~23
33 Gric Galin,SamirAkkouche.Incremental Polygonization of lmPlicitSurfaces. GraPhical Models. 2000,(62):19~39
34 Soo-Kyun Kim,Chang-Hun Kim.Finding Ridges and Valleys in a Discrete Surface Using a Modified MLS Approximation.ComPute-Aided Design. 2005, (37): 33~42
35 Tuunanen,Koskinen,Karkkainen.reverse engineering approach for software IicenseInformation retrieval.Software Maintenance and Reengineering.2006, (27): 27~11
36 J.Jeong,K.Kim,H.Park,H.Cho,M.Jung.B-Spline Surface Approximation to Cross Sections Using Distance Maps.Adv ManufTechnol.1999,(15):876~885
37 Park.H.,Jung H.B., Kim K.. A new approach for lofted b-spline surface interpolation to serial contours. IntJAdvManufTechnol. 2004,(23):889~895
38 Shi-Min Hu,Guo-Zhao Wang, Tong-Guang Jin. Generalized Subdivision of Bezier Surfaces.Graphical Models and Image Processing.1996,(18):218~222
39 Zhiqiang Li,Wuyi Chen. A global cutter positioning method for multi-axis machiningof sculptured surfaces. International Journal of Machine Tools & Manufacture . 2006, (46):1428~1434
40 Choi B.K. ,Park J.W. ,Jun C.S..Cutter-location data optimization in 5-axis surface machining. Computer-Aided Design. 1993, (34):377~386
41 Wei He,Ming Lei,Hongzan Bin. Iso-parametric CNC tool-path optimization based on adaptive grid generation. Int J Adv Manuf Technol.2009,(41):538~548
42 S.C.Park,B.K.Choi. Tool-path planning for direction-parallel area milling. Computer - Aided Design.2000,(32):17~2