无氧铜腔体的深孔珩磨研究
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摘要
随着现代科学技术的不断发展,各行业对机械产品的性能要求都有了很大的提高。无氧铜以其优异的物理机械性能以及良好的抗腐蚀抗磁性能在石油、航空航天等行业得到了广泛的应用。无氧铜材料腔体结构的零件常作为石油、航空航天行业的主要精密零件,对无氧铜腔体结构进行珩磨研究,为提高机械制造水平,发展我国的石油、航空航天的事业具有重要作用。
本研究以无氧铜的腔体作为研究对象,针对无氧铜腔体深孔珩磨加工进行了系统研究。通过分析无氧铜材料的磨削性能及其影响因素,并根据该腔体的特殊结构,再结合工厂加工经验设计并制造出一套适合无氧铜腔体结构的新型珩磨头。采用该新型珩磨头在不同磨削用量下对无氧铜腔体进行珩磨加工试验,通过理论分析和试验研究得到新型珩磨头的合理磨削用量和最佳珩磨油石的粒度,并对珩磨加工中所遇到的问题进行分析,提出了问题的解决措施。试验结果证明,利用本课题设计的新型珩磨头对无氧铜腔体进行珩磨加工,加工过程平稳,加工效果良好。
With the constant development of the modern science technology, the performance requirements of mechanical products for various sectors have been greatly improved. Oxygen-free copper with its excellent physical& mechanical properties, good corrosion-resistant and anti-magnetic properties have been widely used in the Oil, Aeronautics & Astronautics and other industries. The parts of Cavity Structure which is Oxygen-free copper often as mainly precision parts in oil, aerospace industry, a study of the honing machining of Cavity Structure on the oxygen-free copper was carried out, so machine level well can be improved and it will play an important role in the development of China's oil, aviation.
Cavity of Oxygen-free copper was taken as object of study, and systemic study have been done for the Deep-hole Honing for Cavity of Oxygen-free Copper. According to its materials' grindability, its influencing factors,the Special Structure of Cavity and combining with the experience of factory, we have designed and manufacture a set of special honing head, which can be suitable for processing the Cavity Structure of Oxygen-free copper. The experiment of honing under different grinding parameters has been done for the new honing head. Through the theoretical analysis and experimental research, reasonable grinding parameters and optimal abrasive is identified for the honing head. The solutions of the problems are propounded by analyzing the honing and the problems which encountered by the processing. The testing results show that the machining-process is smooth and the effect of machining is good while we honing the Cavity of Oxygen-free copper by the designed a set of special honing head.
本研究以无氧铜的腔体作为研究对象,针对无氧铜腔体深孔珩磨加工进行了系统研究。通过分析无氧铜材料的磨削性能及其影响因素,并根据该腔体的特殊结构,再结合工厂加工经验设计并制造出一套适合无氧铜腔体结构的新型珩磨头。采用该新型珩磨头在不同磨削用量下对无氧铜腔体进行珩磨加工试验,通过理论分析和试验研究得到新型珩磨头的合理磨削用量和最佳珩磨油石的粒度,并对珩磨加工中所遇到的问题进行分析,提出了问题的解决措施。试验结果证明,利用本课题设计的新型珩磨头对无氧铜腔体进行珩磨加工,加工过程平稳,加工效果良好。
With the constant development of the modern science technology, the performance requirements of mechanical products for various sectors have been greatly improved. Oxygen-free copper with its excellent physical& mechanical properties, good corrosion-resistant and anti-magnetic properties have been widely used in the Oil, Aeronautics & Astronautics and other industries. The parts of Cavity Structure which is Oxygen-free copper often as mainly precision parts in oil, aerospace industry, a study of the honing machining of Cavity Structure on the oxygen-free copper was carried out, so machine level well can be improved and it will play an important role in the development of China's oil, aviation.
Cavity of Oxygen-free copper was taken as object of study, and systemic study have been done for the Deep-hole Honing for Cavity of Oxygen-free Copper. According to its materials' grindability, its influencing factors,the Special Structure of Cavity and combining with the experience of factory, we have designed and manufacture a set of special honing head, which can be suitable for processing the Cavity Structure of Oxygen-free copper. The experiment of honing under different grinding parameters has been done for the new honing head. Through the theoretical analysis and experimental research, reasonable grinding parameters and optimal abrasive is identified for the honing head. The solutions of the problems are propounded by analyzing the honing and the problems which encountered by the processing. The testing results show that the machining-process is smooth and the effect of machining is good while we honing the Cavity of Oxygen-free copper by the designed a set of special honing head.
引文
[1]王世清,刘战锋等.深孔加工技术[M].西安：西北工业大学出版社,2003.
[2]张云电.现代珩磨技术[M].北京：科学出版社,2007.
[3]隈部淳一郎著.精密加工—振动切削基础和应运(中译本)[M].北京：机械工业出版社,1985
[4]袁易全.近代超声原理及应用[M].南京：南京大学出版社,1996
[5]武利生,李元宗.磨料流加工研究进展[J].金刚石与磨料磨具工程,2006,145：69～74.
[6]曹凤国.超声加工技术[M].北京：化学工业出版社,2005.1
[7]轧钢,秦伟华等.旋转超声波加工的实验研究[J].航空制造技术,2000.06
[8]林书玉.超声技术及应用[M].国防工业出版社,1983
[9]祝锡晶.超声珩磨加工技术中振动系统的试验研究[J].应用基础与工程科学学报,2005
[10]赵波等.超声珩磨传声系统的测试与调整[J].制造技术与机床,1998第5期：26-28
[11]张然冶.德国格林公司发动机激光珩磨技术[J].车用发动机,2008,59.
[12]陆玲,双浮动式珩磨头[J].工具技术,1994,28(4)：12-15
[13]杨雪樱,挤压珩磨—新型的表面光整加工工艺,第七届全国电加工学术年会论文集—中国机械工程学会电加工学会,1993,10：290-293
[14]苏达智,影响珩磨精度的各种要素分析[J],新技术新工艺,1989(2)：9-12
[15]刘征,高陇桥.俄罗斯真空电子器件用无氧铜的现状和应用.真空电子技术[J],2005,(1)：62～65.
[16]范春雷,陈大年.无氧铜的平面冲击波实验研究[J].宁波大学学报,2009,6
[17]徐东鸣.无氧铜精密零件加工技术[J].工具技术,2004,38：57～58.
[18]刘战锋,钟斌.无氧铜深孔套料加工工艺的试验研究[J].工具技术,2009,43：30～32.
[19]储兴华.磨削原理[M].北京：机械工业出版社,1988.
[20]李伯民,赵波等.现代磨削技术[M].北京：机械工业出版社,2004.
[21]任敬心等.磨削原理[M].西安：西北大学出版社,1988.
[22]李力均等.磨削原理[M].长沙：湖南大学出版社,1988.
[23]庄司克雄.磨削加工技术(中译本)[M].北京：机械工业出版社,2007.
[24]刘平,任风章,贾淑果等.铜合金及其应用[M].北京：化学工业出版社,2007.
[25]曹瑜,陈可越.铜、铜合金及其制品生产新技术新工艺流程及质量检验新标准实用手册.北京：机械工业出版社,2005.
[26]郑雁军,姚军鑫等.高强高导铜合金研究现状及展望.材料导报,1997,11(6)：52
[27]田荣璋,王祝堂.铜合金及其加工手册.长沙：中南大学出版社,2002.
[28]孙世清,于艳菊.形变铜基复合材料研究进展[J].热加工工艺,2003,6：50～52.
[29]H.H.k.Xu, S.Jahanmir and Y.Wang.Effect of Gcratch Interactions and Material removal in Aluminum.J.Amer.Ceram.Soc.,Vol.,78:881-891,1995
[30]H.K.Tonshoff,R.Telle and P.Roth.Chip Formation and Material Removal in Grinding of Ceramics.4th Int. Grinding Conf.,SME Technical Paper MR 90-539,1990
[31]L.K.Ives,C.J.Evans,S.Jahanmir,R.SPolvani,T. J.Strakna and M.L.Mcglauflin.Effect of Ductile-Regime Grinding on the Strength of Hot Isostatically Pressed Silicon Nitride.NIST SP 847:341～352,1993
[32]Zhao Bo etc,Surface characteristics of urtrasonic ductile honing construction Ceramics with coarse grits,Journal of materials processing technology,2001, Vol.246 p48-55
[33]Jerry P Byers.Metalworking Fluids.2nd Edition.London 80 NewYork:CRC Press,Taylor and Group,Society of Tribologists and Lubrication Engineers,2006.
[34]刘镇昌.金属切削液—选择、配制与使用[M].北京：化学工业出版社,2007.
[2]张云电.现代珩磨技术[M].北京：科学出版社,2007.
[3]隈部淳一郎著.精密加工—振动切削基础和应运(中译本)[M].北京：机械工业出版社,1985
[4]袁易全.近代超声原理及应用[M].南京：南京大学出版社,1996
[5]武利生,李元宗.磨料流加工研究进展[J].金刚石与磨料磨具工程,2006,145：69～74.
[6]曹凤国.超声加工技术[M].北京：化学工业出版社,2005.1
[7]轧钢,秦伟华等.旋转超声波加工的实验研究[J].航空制造技术,2000.06
[8]林书玉.超声技术及应用[M].国防工业出版社,1983
[9]祝锡晶.超声珩磨加工技术中振动系统的试验研究[J].应用基础与工程科学学报,2005
[10]赵波等.超声珩磨传声系统的测试与调整[J].制造技术与机床,1998第5期：26-28
[11]张然冶.德国格林公司发动机激光珩磨技术[J].车用发动机,2008,59.
[12]陆玲,双浮动式珩磨头[J].工具技术,1994,28(4)：12-15
[13]杨雪樱,挤压珩磨—新型的表面光整加工工艺,第七届全国电加工学术年会论文集—中国机械工程学会电加工学会,1993,10：290-293
[14]苏达智,影响珩磨精度的各种要素分析[J],新技术新工艺,1989(2)：9-12
[15]刘征,高陇桥.俄罗斯真空电子器件用无氧铜的现状和应用.真空电子技术[J],2005,(1)：62～65.
[16]范春雷,陈大年.无氧铜的平面冲击波实验研究[J].宁波大学学报,2009,6
[17]徐东鸣.无氧铜精密零件加工技术[J].工具技术,2004,38：57～58.
[18]刘战锋,钟斌.无氧铜深孔套料加工工艺的试验研究[J].工具技术,2009,43：30～32.
[19]储兴华.磨削原理[M].北京：机械工业出版社,1988.
[20]李伯民,赵波等.现代磨削技术[M].北京：机械工业出版社,2004.
[21]任敬心等.磨削原理[M].西安：西北大学出版社,1988.
[22]李力均等.磨削原理[M].长沙：湖南大学出版社,1988.
[23]庄司克雄.磨削加工技术(中译本)[M].北京：机械工业出版社,2007.
[24]刘平,任风章,贾淑果等.铜合金及其应用[M].北京：化学工业出版社,2007.
[25]曹瑜,陈可越.铜、铜合金及其制品生产新技术新工艺流程及质量检验新标准实用手册.北京：机械工业出版社,2005.
[26]郑雁军,姚军鑫等.高强高导铜合金研究现状及展望.材料导报,1997,11(6)：52
[27]田荣璋,王祝堂.铜合金及其加工手册.长沙：中南大学出版社,2002.
[28]孙世清,于艳菊.形变铜基复合材料研究进展[J].热加工工艺,2003,6：50～52.
[29]H.H.k.Xu, S.Jahanmir and Y.Wang.Effect of Gcratch Interactions and Material removal in Aluminum.J.Amer.Ceram.Soc.,Vol.,78:881-891,1995
[30]H.K.Tonshoff,R.Telle and P.Roth.Chip Formation and Material Removal in Grinding of Ceramics.4th Int. Grinding Conf.,SME Technical Paper MR 90-539,1990
[31]L.K.Ives,C.J.Evans,S.Jahanmir,R.SPolvani,T. J.Strakna and M.L.Mcglauflin.Effect of Ductile-Regime Grinding on the Strength of Hot Isostatically Pressed Silicon Nitride.NIST SP 847:341～352,1993
[32]Zhao Bo etc,Surface characteristics of urtrasonic ductile honing construction Ceramics with coarse grits,Journal of materials processing technology,2001, Vol.246 p48-55
[33]Jerry P Byers.Metalworking Fluids.2nd Edition.London 80 NewYork:CRC Press,Taylor and Group,Society of Tribologists and Lubrication Engineers,2006.
[34]刘镇昌.金属切削液—选择、配制与使用[M].北京：化学工业出版社,2007.