基于创新体系的德阳装备制造业生产性服务型信息化平台研究
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摘要
计算机技术、网络技术的发展,使得制造业突破了地域空间的限制,未来制造业的发展趋势必然是网络化、全球化、虚拟化。
四川德阳作为“中国重大技术装备制造业基地”,形成了以东方电气集团、二重集团为龙头,带动1470余家配套企业集聚发展格局,成为我国重大技术装备制造业集中度最高的区域之一
对于德阳装备制造行业来说,大型企业资金雄厚、研发团队强大,一般都是先进技术的开发者与引导者,信息化平台在大型企业应用已经有了很好的基础,但是多数中小企业在信息化推进过程中存在很多问题,主要表现为信息闭塞、技术相对落后、人才匮乏、资金短缺等,企业之间的需求信息共享、资源利用和技术交流存在困难。目前,德阳大多数中小企业是大型企业的零部件供应商。产品设计过程中供应链的上下游之间需要连接,进行协同。整机厂与配套厂产品设计的交流主要是以配套原件为基础进行实物装配。这严重影响产品开发的进度,不仅延长了开发的时间,而且增加成本,使得整个德阳装备制造行业的发展速度不快,在全球化的竞争下没有优势,迫切需要提升德阳装备制造行业整体信息化水平。中小型企业的协同创新平台的建设成为必然趋势。
论文首先对德阳大中小型企业信息化平台建设和协同设计、敏捷制造、在线服务等技术应用现状进行了广泛调研,针对德阳装备制造业实际和未来发展目标,提出立足创新体系建设,建立德阳重装产业集群生产性服务型信息化平台,理顺产业链,形成具备德阳地域特色的重装产业集群生产性服务型信息化平台理念和架构体系；提出制造企业集群数字化协同设计、敏捷制造、协同服务理念,建立动态工作流模型,它既可以是产品的整个生命周期(立项——产品设计——产品制造——安装与调试——销售——售后服务——工作运行——报废),也可以是某几个工艺流程(如工序外委)；基于现代网络通讯技术和计算机辅助技术,强化中小型企业集群之间信息软集成,形成德阳重装制造企业联盟,实现同地实时和异地异步信息集成,支持机械装备制造产业链包容性和扩展性增长；按照政产学研用一体化思路,提出创新服务模式,使得平台中的每一个资源(企业、部门或设备)在不同项目模型中充当着不同的角色,可能同时承担着不同的任务,进行相互协调与数据管理；建立协同创新体系和机制,实现科研院所和制造企业集群资源整合,优势互补,提供在线远程设计制造管理技术支持和服务咨询、维修诊断；借助信息化平台创新人才教育与培训服务模式,提高高等院校和科研院所科技协同创新能力,为德阳重装产业转型升级提供人才和智力支撑。
最后介绍了德阳重装产业集群生产性服务型信息化平台初期建设成果,并对德阳重装产业集群生产性服务型信息化平台进行了总结和展望。
With the development of computer technology and network technology, limitations of region and space for manufacturing are breaken through. The future development of manufacturing must be networking, globalization and digitization.
The bellwether formed by Dongfang Electric Corporation and China Erzhong Group Co. is driving more than1470supporting manufacturing firms gathering here, and Sichuan Deyang is one of most concentrated area for great technology equipment manufacturing and is China Great Technology Equipment Manufacturing Industry Base,
In Deyang manufacturing, Large-Sized Enterprises (LSE) generally are the exploiters and pilot leaders to apply advanced technology due to their sufficient and powerful R&D fund and team, therefore, it is no problem for them to apply informatization platform (IP). Though Small and Medium-Sized Enterprises (SMSE) are high ratio in manufacturing, a lot of shotages, however, are occurrenced in most of them. The mian shortages are as fellow: information blanketing, fall behinding technique, talent laching, finace deficiting and so on, which make the information sharing, resource using and technology communication hindrance among the enterprises. In current, most of the SMSE only are the suppliers of work parts and components assembly for the LSE, communications and synergisms between up-stream and down-stream of supply chain, however, need to be carried out in the process of product design. Product design discuss between system maker and mating maker is mainly in the machine parts assembly based on mating component, therefore, R&D progress of product is extremely affected, and not only the R&D time is extended, but also the product cost is increased. That makes manufacturing develop speed slow, and there is not superiority in globalization competition. IP integral level of our manufacturing, therefore, needs to be advanced urgently. Establish of synergism-innovation platform for SMSE becomes certain tendency.
Firstly, the technology application existing states of information platform constructions, synergism design, agile manufacture, online service and so on in Deyang LSE and SMSE are widely investigated in this thesis. Aimed at real activity and future develop goal of Deyang manufacturing, construction of production service IP for Deyang Heavy Equipment Manufacturing (DHEM) cluster is proposed based on the ideal of innovation edifice construction. In this way, industry chain can be organized ordinately, and the ideal and frame edfice of production service informatization platform with Deyang terrain feature for DHEM can be formed; Concepts of digitized synergism design, nimble manufacture and consultancy service for manufacturing cluster are proposed, and dynamic working process model is established. The model can be full life cycle of product (Certain of project plan-Product design-Product manufacture-Installation and trial run-Product selling-Service after sale-Operation-Dicard), and it can also be some technological process (such as procedure sendout deal); Based on modern network communication technology and computer aided technology, enhancing the information soft integration among SMSE manufacturing cluster, informing the enterprise association among DHEM, realizing information integrations at same place online and between two places in defferent time, so that the increase of inclucivity and expansibility for mechanical equipment manufacturing chain can be supplied; According to the thinking of government-enterprise-school-institute integration, innovate servise mode is proposed. This mode makes each resource (enterprise, department or device) act as different role in different project model, and also has different task meanwhile and need to carry though intercoordination and data management; Establishing synergy innovate system and machanism, realizing resource integration and complementeach other's advantages between research institutes and manufacture firm cluster, therefore, technical support, servive advisory and diagnosis&maintain for on line remote design, manufacture and management can be provided。
In the end, the prime construct achievenments of production service informatization platform for DHEM cluster are introduced. The project summary and future development outlook of production service IP for DHEM cluster are also carried through.
四川德阳作为“中国重大技术装备制造业基地”,形成了以东方电气集团、二重集团为龙头,带动1470余家配套企业集聚发展格局,成为我国重大技术装备制造业集中度最高的区域之一
对于德阳装备制造行业来说,大型企业资金雄厚、研发团队强大,一般都是先进技术的开发者与引导者,信息化平台在大型企业应用已经有了很好的基础,但是多数中小企业在信息化推进过程中存在很多问题,主要表现为信息闭塞、技术相对落后、人才匮乏、资金短缺等,企业之间的需求信息共享、资源利用和技术交流存在困难。目前,德阳大多数中小企业是大型企业的零部件供应商。产品设计过程中供应链的上下游之间需要连接,进行协同。整机厂与配套厂产品设计的交流主要是以配套原件为基础进行实物装配。这严重影响产品开发的进度,不仅延长了开发的时间,而且增加成本,使得整个德阳装备制造行业的发展速度不快,在全球化的竞争下没有优势,迫切需要提升德阳装备制造行业整体信息化水平。中小型企业的协同创新平台的建设成为必然趋势。
论文首先对德阳大中小型企业信息化平台建设和协同设计、敏捷制造、在线服务等技术应用现状进行了广泛调研,针对德阳装备制造业实际和未来发展目标,提出立足创新体系建设,建立德阳重装产业集群生产性服务型信息化平台,理顺产业链,形成具备德阳地域特色的重装产业集群生产性服务型信息化平台理念和架构体系；提出制造企业集群数字化协同设计、敏捷制造、协同服务理念,建立动态工作流模型,它既可以是产品的整个生命周期(立项——产品设计——产品制造——安装与调试——销售——售后服务——工作运行——报废),也可以是某几个工艺流程(如工序外委)；基于现代网络通讯技术和计算机辅助技术,强化中小型企业集群之间信息软集成,形成德阳重装制造企业联盟,实现同地实时和异地异步信息集成,支持机械装备制造产业链包容性和扩展性增长；按照政产学研用一体化思路,提出创新服务模式,使得平台中的每一个资源(企业、部门或设备)在不同项目模型中充当着不同的角色,可能同时承担着不同的任务,进行相互协调与数据管理；建立协同创新体系和机制,实现科研院所和制造企业集群资源整合,优势互补,提供在线远程设计制造管理技术支持和服务咨询、维修诊断；借助信息化平台创新人才教育与培训服务模式,提高高等院校和科研院所科技协同创新能力,为德阳重装产业转型升级提供人才和智力支撑。
最后介绍了德阳重装产业集群生产性服务型信息化平台初期建设成果,并对德阳重装产业集群生产性服务型信息化平台进行了总结和展望。
With the development of computer technology and network technology, limitations of region and space for manufacturing are breaken through. The future development of manufacturing must be networking, globalization and digitization.
The bellwether formed by Dongfang Electric Corporation and China Erzhong Group Co. is driving more than1470supporting manufacturing firms gathering here, and Sichuan Deyang is one of most concentrated area for great technology equipment manufacturing and is China Great Technology Equipment Manufacturing Industry Base,
In Deyang manufacturing, Large-Sized Enterprises (LSE) generally are the exploiters and pilot leaders to apply advanced technology due to their sufficient and powerful R&D fund and team, therefore, it is no problem for them to apply informatization platform (IP). Though Small and Medium-Sized Enterprises (SMSE) are high ratio in manufacturing, a lot of shotages, however, are occurrenced in most of them. The mian shortages are as fellow: information blanketing, fall behinding technique, talent laching, finace deficiting and so on, which make the information sharing, resource using and technology communication hindrance among the enterprises. In current, most of the SMSE only are the suppliers of work parts and components assembly for the LSE, communications and synergisms between up-stream and down-stream of supply chain, however, need to be carried out in the process of product design. Product design discuss between system maker and mating maker is mainly in the machine parts assembly based on mating component, therefore, R&D progress of product is extremely affected, and not only the R&D time is extended, but also the product cost is increased. That makes manufacturing develop speed slow, and there is not superiority in globalization competition. IP integral level of our manufacturing, therefore, needs to be advanced urgently. Establish of synergism-innovation platform for SMSE becomes certain tendency.
Firstly, the technology application existing states of information platform constructions, synergism design, agile manufacture, online service and so on in Deyang LSE and SMSE are widely investigated in this thesis. Aimed at real activity and future develop goal of Deyang manufacturing, construction of production service IP for Deyang Heavy Equipment Manufacturing (DHEM) cluster is proposed based on the ideal of innovation edifice construction. In this way, industry chain can be organized ordinately, and the ideal and frame edfice of production service informatization platform with Deyang terrain feature for DHEM can be formed; Concepts of digitized synergism design, nimble manufacture and consultancy service for manufacturing cluster are proposed, and dynamic working process model is established. The model can be full life cycle of product (Certain of project plan-Product design-Product manufacture-Installation and trial run-Product selling-Service after sale-Operation-Dicard), and it can also be some technological process (such as procedure sendout deal); Based on modern network communication technology and computer aided technology, enhancing the information soft integration among SMSE manufacturing cluster, informing the enterprise association among DHEM, realizing information integrations at same place online and between two places in defferent time, so that the increase of inclucivity and expansibility for mechanical equipment manufacturing chain can be supplied; According to the thinking of government-enterprise-school-institute integration, innovate servise mode is proposed. This mode makes each resource (enterprise, department or device) act as different role in different project model, and also has different task meanwhile and need to carry though intercoordination and data management; Establishing synergy innovate system and machanism, realizing resource integration and complementeach other's advantages between research institutes and manufacture firm cluster, therefore, technical support, servive advisory and diagnosis&maintain for on line remote design, manufacture and management can be provided。
In the end, the prime construct achievenments of production service informatization platform for DHEM cluster are introduced. The project summary and future development outlook of production service IP for DHEM cluster are also carried through.
引文
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