MES环境下设备资源信息管理系统的研究与开发
摘要
随着科学技术的进步、现代化水平的不断提高,设备在企业中地位的重要性日益明显,对企业内部的各种设备资源进行有效的管理,最大限度挖掘出这些资源的利用潜能,是现代企业设备管理的中心问题。所以,建立统一的企业内部设备资源信息模型,实现MES环境下设备资源信息的集成与共享,是具有十分重要的理论及应用价值。
本文主要根据江西某制造企业的设备资源信息模型的需求及理想设备模型的要求,综合定义了设备的静态信息参数和设备在生产过程中呈现的动态信息参数,采用特征建模技术描述设备的特征信息,完善了设备资源模型,并根据该模型,划分了基于类的设备管理层次,设计了设备编码体系;以三维建模软件和VRML为平台,建立了设备的几何结构模型,通过VRML插件,可在浏览器中实现动态漫游,并将设备的三维模型与其管理信息系统进行集成,摆脱了以往文字式的管理模式,为设备资源管理提供一个可视化的管理思路;根据该企业设备的特点,定义了设备的生产能力参数指标,提出了设备相似性的模糊推导和综合能力评价算法,以此优选出最佳替代设备,为MES系统中的车间生产调度提供参考依据;建立了设备资源信息管理系统的框架结构和功能模型,阐述了系统功能的实现途径,开发了设备资源信息管理系统。
As the improvement of science technology and the extent of modernization, the importance of equipment becomes evident in enterprises. The effective management of various enterprise internal equipment resource, and digging up the potential in use of these resources with maximum limit, is the central problem of the equipment management of modern enterprise. So to build unified equipment resource information model in enterprise, and to realize the integration and share of equipment resource information have the very important value of theory and application.
This text defines both of the static and dynamic information of equipment features, which can satisfy demands of equipment resource information model and ideal equipment model. Feature information of equipment is described by using feature modeling technology, which can consummate the equipment resource model. The classes of equipment are compartmentalized based on the equipment information model, which is referred to present equipment management system. The geometry structure model of equipment is established with 3D software and VRML, which can ramble dynamically by VRML Plug-in in the browser. Also to integrate the 3D model and management information system to get rid of the former management style of mode of letter, can provide a kind of manage thinking of visualization. This text defines the production ability parameters according to the characteristics of equipments of this enterprise. Algorithm of fuzzy deduction and synthetic capacity estimation of the similarity of equipments is brought to elect the best replaceable equipment, which can provide the reference to manufacture scheduling of the MES system. This text also builds up the frame structure and the function model of the equipments resources information management system, elaborates the ways of system functions and developes the equipment resource information management system.
本文主要根据江西某制造企业的设备资源信息模型的需求及理想设备模型的要求,综合定义了设备的静态信息参数和设备在生产过程中呈现的动态信息参数,采用特征建模技术描述设备的特征信息,完善了设备资源模型,并根据该模型,划分了基于类的设备管理层次,设计了设备编码体系;以三维建模软件和VRML为平台,建立了设备的几何结构模型,通过VRML插件,可在浏览器中实现动态漫游,并将设备的三维模型与其管理信息系统进行集成,摆脱了以往文字式的管理模式,为设备资源管理提供一个可视化的管理思路;根据该企业设备的特点,定义了设备的生产能力参数指标,提出了设备相似性的模糊推导和综合能力评价算法,以此优选出最佳替代设备,为MES系统中的车间生产调度提供参考依据;建立了设备资源信息管理系统的框架结构和功能模型,阐述了系统功能的实现途径,开发了设备资源信息管理系统。
As the improvement of science technology and the extent of modernization, the importance of equipment becomes evident in enterprises. The effective management of various enterprise internal equipment resource, and digging up the potential in use of these resources with maximum limit, is the central problem of the equipment management of modern enterprise. So to build unified equipment resource information model in enterprise, and to realize the integration and share of equipment resource information have the very important value of theory and application.
This text defines both of the static and dynamic information of equipment features, which can satisfy demands of equipment resource information model and ideal equipment model. Feature information of equipment is described by using feature modeling technology, which can consummate the equipment resource model. The classes of equipment are compartmentalized based on the equipment information model, which is referred to present equipment management system. The geometry structure model of equipment is established with 3D software and VRML, which can ramble dynamically by VRML Plug-in in the browser. Also to integrate the 3D model and management information system to get rid of the former management style of mode of letter, can provide a kind of manage thinking of visualization. This text defines the production ability parameters according to the characteristics of equipments of this enterprise. Algorithm of fuzzy deduction and synthetic capacity estimation of the similarity of equipments is brought to elect the best replaceable equipment, which can provide the reference to manufacture scheduling of the MES system. This text also builds up the frame structure and the function model of the equipments resources information management system, elaborates the ways of system functions and developes the equipment resource information management system.
引文
[1]巫世晶.设备管理工程[M].中国电力出版社,2005,1-6
[2]谢琴,刘晓冰.一种有效的制造执行系统-MES[J].组合机床与自动化加工技术,2003,(5):63-64
[3]戴勇,曹江辉.MES,让制造与计划相统一.中国计算机用户,2003,7(7):48-49
[4]YIN HUANG.Distributed manufacturing execution system:A workflow perspective[J].Journal of Intelligent Manufacturing,2002,13:485-497
[5]王华栋,王润孝.基于O-O方法的CAPP系统制造资源结构建模[J].制造业自动化,2003,25(8):25-29
[6]胡庆夕.并行环境下基于层次与特征技术的设备资源模型研究[J].中国机械工程,1999,10(11):1231-1234
[7]戈鹏,殷国富,高伟.基于知识的制造资源建模与应用[J].中国机械工程,2003,14(17):1478-1481
[8]李金良,陈恩平.集成CAD/CAPP的制造资源扩展实体联系模型[J].组合机床与自动化加工技术,2001(11):14-16
[9]陈阳.面向并行工程的CAPP制造资源的建模[J].青海大学学报(自然科学版),2001,19(2):58-60
[10]邱晓峰,高亮.张洁等.面向敏捷制造的资源集成系统研究[J].机械设计与制造工程.2000,29(5):34-36
[11]王立峰,王珍,李从心.面向网络化制造的制造资源建模研究[J].机床与液压,2006(9):65-68
[12]刘勇,江平宇.基于Web的远程制造资源建模及其实现框架[J].系统仿真学报,2002,14(10):1333-1336
[13]董朝阳,孙树栋,彭文利等.基于多Agent的网络化制造资源优化配置DSS[J].计算机工程与应用,2003(28):60-63
[14]何汉武,陈新,郑德涛等.面向并行工程的模具制造设备建模[J].机械科学与技术,2000,19(3):470-472
[15]宛延阎,定海.面向对象分析和设计[M].北京:清华大学出版社,2001,2
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[17]张亮,杨建玺,张洛平.基于特征的面向CAM设备分类[J].洛阳工学院学报,1999,20(2):56-58
[18]陈维克,吴波,杨叔子等.重型机械工艺设计中机床资源动态模型的研究与应用[J].中国机械工程,1996,7(4):62-64
[19]Liu Chengyi,Wang Xiankui,He Yuchen.Research on manufacturing resource modeling based on the O-O method[J].Journal of Materials Processing Technology,139(2003):40-43
[20]蒋亚南,楼应侯.中小型企业设备管理系统的编码设计与应用[J].计算机工程与应用,2003,10:217-219
[21]陈宗舜.制造业信息化与信息编码[M].北京:清华大学出版社,2004
[22]张东森,吴敏亚.信息分类编码技术在机械制造业的应用研究[J].成组技术与生产现代化,2004,21(1):50-52
[23]张根苗.车间级设备维护管理系统的研究[D].武汉:武汉理工大学,2006,12
[24]张金钊,张金镝,张金锐.虚拟现实三维立体网络程序设计语言VRML[M].北京:清华大学出版社,2004
[25]王汝传,孙开翠,辛晨昀等.基于VRML的可视化工具的研究[J].系统仿真学报,2001,13:476-478
[26]陈启详,苏艳,郑庆花等.基于VRML的三维建模技术[J].计算机与数字工程,2007,38(5):161-163
[27]李静.基于VRML的虚拟设备仿真与控制[D].武汉:华中科技大学,2006:11-14
[28]龙志强,马海跃,何汉武.基于VRML的虚拟制造单元建模[J].广东工业大学学报,2003,20(1):44-47
[29]刘文亮.基于VRML的虚拟现实中三维建模技术的研究[D].武汉:武汉理工大学,2003
[30]陈启申.ERP从内部集成起步[M].北京:电子工业出版社,2005,
[31]杨智.基于ERP/MES/PCS架构的信息系统数据采集和成本核算的设计与实现[D].东南大学,2004,3
[32]J Britanik,M Marefat.Case-based manufacturing process planning with integrate support for knowledge sharing[C].Proceeding soft the IEEE International Symposiumon Assembly and Task Planning,Pittsburgh,Pennsylvania,1995:107-112
[33]高新波,谢维信.模糊聚类理论发展及应用的研究进展[J].科学通报,1999,44(21):2241-2251
[34]Zadeh L A.Fuzzy sets[J].Inf Cont,1965,8:338-353
[35]Ruspini E H.A new approach to clustering[J].Inf Cont,1969,15:22-32
[36]Tamura S,Higuchi S,Tanaka K.Pattern classification based on fuzzy relations[C].IEEE SMC,1971,1(1):217-242
[37]ZkimLe.Fuzzy relation compositions and pattern recognition[J].Inf Sci,1996,89:107-130
[38]Wu Z,Leathy R.An optimal graph theoretic approach to data clustering:theory and its application to image segmentation[J].IEEE PA2MI,1993,15(11):1101-1113
[39]谢庆生,罗延科,李屹.机械工程模糊优化方法[M].北京:机械工业出版社,2002
[40]刘普寅,吴孟达.模糊理论及其应用[M].长沙:科技大学出版社,2001,184-200
[41]张晓平.模糊综合评判理论与应用研究进展[J].山东建筑工程学院学报,2003,18(4):90-94
[42]汪陪庄.模糊数学简介(Ⅰ)[J].数学的实践与认识,1980(2):45-59
[43]陈永义,刘云丰,汪培庄.综合评判的数学模型[J].模糊数学,1983(1):61-69
[44]邵新宇,李培根.机床设备选择的多级模糊综合评判模型[J].华中理工大学学报,2000, 28(10):1-3
[45]秦宝荣,柯文,王宁生.基于模糊综合评判的机床选择分层决策方法[J].中国机械工程2003,11(3):216-219
[46]刘润彬,张华.软件工程简明教程[M].大连:大连理工大学出版社,1997,6
[47]何玉洁著.数据库设计[M].北京:机械工业出版社,2001
[48]闪四清等.数据库系统原理与应用教程[M].北京:清华大学出版社,2001
[49]刘荣.Oracle数据库管理与应用系统开发[M].北京:人民邮电出版社.2005
[50]李长河.基于Web的银行担保品管理信息系统[J].计算机工程,2004,30(3):169-171
[51]韩卫,张艳苏.MIS中数据库安全性研究[J].计算机工程,2002,28(6):116-118
[52]东方人华,刘振岩,刘慧敏等.ASP.NET数据库开发入门与提高[M].北京:清华大学出版社,2004.
[2]谢琴,刘晓冰.一种有效的制造执行系统-MES[J].组合机床与自动化加工技术,2003,(5):63-64
[3]戴勇,曹江辉.MES,让制造与计划相统一.中国计算机用户,2003,7(7):48-49
[4]YIN HUANG.Distributed manufacturing execution system:A workflow perspective[J].Journal of Intelligent Manufacturing,2002,13:485-497
[5]王华栋,王润孝.基于O-O方法的CAPP系统制造资源结构建模[J].制造业自动化,2003,25(8):25-29
[6]胡庆夕.并行环境下基于层次与特征技术的设备资源模型研究[J].中国机械工程,1999,10(11):1231-1234
[7]戈鹏,殷国富,高伟.基于知识的制造资源建模与应用[J].中国机械工程,2003,14(17):1478-1481
[8]李金良,陈恩平.集成CAD/CAPP的制造资源扩展实体联系模型[J].组合机床与自动化加工技术,2001(11):14-16
[9]陈阳.面向并行工程的CAPP制造资源的建模[J].青海大学学报(自然科学版),2001,19(2):58-60
[10]邱晓峰,高亮.张洁等.面向敏捷制造的资源集成系统研究[J].机械设计与制造工程.2000,29(5):34-36
[11]王立峰,王珍,李从心.面向网络化制造的制造资源建模研究[J].机床与液压,2006(9):65-68
[12]刘勇,江平宇.基于Web的远程制造资源建模及其实现框架[J].系统仿真学报,2002,14(10):1333-1336
[13]董朝阳,孙树栋,彭文利等.基于多Agent的网络化制造资源优化配置DSS[J].计算机工程与应用,2003(28):60-63
[14]何汉武,陈新,郑德涛等.面向并行工程的模具制造设备建模[J].机械科学与技术,2000,19(3):470-472
[15]宛延阎,定海.面向对象分析和设计[M].北京:清华大学出版社,2001,2
[16]王华栋,王润孝,魏学祯.面向对象的制造资源特征建模[J].组合机床与自动化加工技术,2004,1:86-90
[17]张亮,杨建玺,张洛平.基于特征的面向CAM设备分类[J].洛阳工学院学报,1999,20(2):56-58
[18]陈维克,吴波,杨叔子等.重型机械工艺设计中机床资源动态模型的研究与应用[J].中国机械工程,1996,7(4):62-64
[19]Liu Chengyi,Wang Xiankui,He Yuchen.Research on manufacturing resource modeling based on the O-O method[J].Journal of Materials Processing Technology,139(2003):40-43
[20]蒋亚南,楼应侯.中小型企业设备管理系统的编码设计与应用[J].计算机工程与应用,2003,10:217-219
[21]陈宗舜.制造业信息化与信息编码[M].北京:清华大学出版社,2004
[22]张东森,吴敏亚.信息分类编码技术在机械制造业的应用研究[J].成组技术与生产现代化,2004,21(1):50-52
[23]张根苗.车间级设备维护管理系统的研究[D].武汉:武汉理工大学,2006,12
[24]张金钊,张金镝,张金锐.虚拟现实三维立体网络程序设计语言VRML[M].北京:清华大学出版社,2004
[25]王汝传,孙开翠,辛晨昀等.基于VRML的可视化工具的研究[J].系统仿真学报,2001,13:476-478
[26]陈启详,苏艳,郑庆花等.基于VRML的三维建模技术[J].计算机与数字工程,2007,38(5):161-163
[27]李静.基于VRML的虚拟设备仿真与控制[D].武汉:华中科技大学,2006:11-14
[28]龙志强,马海跃,何汉武.基于VRML的虚拟制造单元建模[J].广东工业大学学报,2003,20(1):44-47
[29]刘文亮.基于VRML的虚拟现实中三维建模技术的研究[D].武汉:武汉理工大学,2003
[30]陈启申.ERP从内部集成起步[M].北京:电子工业出版社,2005,
[31]杨智.基于ERP/MES/PCS架构的信息系统数据采集和成本核算的设计与实现[D].东南大学,2004,3
[32]J Britanik,M Marefat.Case-based manufacturing process planning with integrate support for knowledge sharing[C].Proceeding soft the IEEE International Symposiumon Assembly and Task Planning,Pittsburgh,Pennsylvania,1995:107-112
[33]高新波,谢维信.模糊聚类理论发展及应用的研究进展[J].科学通报,1999,44(21):2241-2251
[34]Zadeh L A.Fuzzy sets[J].Inf Cont,1965,8:338-353
[35]Ruspini E H.A new approach to clustering[J].Inf Cont,1969,15:22-32
[36]Tamura S,Higuchi S,Tanaka K.Pattern classification based on fuzzy relations[C].IEEE SMC,1971,1(1):217-242
[37]ZkimLe.Fuzzy relation compositions and pattern recognition[J].Inf Sci,1996,89:107-130
[38]Wu Z,Leathy R.An optimal graph theoretic approach to data clustering:theory and its application to image segmentation[J].IEEE PA2MI,1993,15(11):1101-1113
[39]谢庆生,罗延科,李屹.机械工程模糊优化方法[M].北京:机械工业出版社,2002
[40]刘普寅,吴孟达.模糊理论及其应用[M].长沙:科技大学出版社,2001,184-200
[41]张晓平.模糊综合评判理论与应用研究进展[J].山东建筑工程学院学报,2003,18(4):90-94
[42]汪陪庄.模糊数学简介(Ⅰ)[J].数学的实践与认识,1980(2):45-59
[43]陈永义,刘云丰,汪培庄.综合评判的数学模型[J].模糊数学,1983(1):61-69
[44]邵新宇,李培根.机床设备选择的多级模糊综合评判模型[J].华中理工大学学报,2000, 28(10):1-3
[45]秦宝荣,柯文,王宁生.基于模糊综合评判的机床选择分层决策方法[J].中国机械工程2003,11(3):216-219
[46]刘润彬,张华.软件工程简明教程[M].大连:大连理工大学出版社,1997,6
[47]何玉洁著.数据库设计[M].北京:机械工业出版社,2001
[48]闪四清等.数据库系统原理与应用教程[M].北京:清华大学出版社,2001
[49]刘荣.Oracle数据库管理与应用系统开发[M].北京:人民邮电出版社.2005
[50]李长河.基于Web的银行担保品管理信息系统[J].计算机工程,2004,30(3):169-171
[51]韩卫,张艳苏.MIS中数据库安全性研究[J].计算机工程,2002,28(6):116-118
[52]东方人华,刘振岩,刘慧敏等.ASP.NET数据库开发入门与提高[M].北京:清华大学出版社,2004.