虚拟现实技术在设备安装中的应用研究
摘要
RH真空精炼是一种炉外精炼方法,具有处理周期短、生产能力大、精炼效果好、容易操作等优点。在冶炼行业具有重要的应用价值。在当前的RH真空处理精炼炉的设备安装过程中,往往就是对实际设备进行安装和调试,无法对安装过程进行预演。本文将虚拟现实和RH真空精炼设备安装相结合,在仿真环境中实现RH真空处理精炼炉的设备安装过程,并对安装过程中出现的问题进行解决,以达到指导生产的目的。因此具有重要的研究意义和应用价值。
本文在对RH真空处理原理及工艺、设备和当前虚拟装配及发展现状的分析的基础上,对RH真空冶炼系统最主要的设备:顶升机械,合金上料系统,冷凝器,冷凝水箱,弯管,弯头,移动弯头,钢水包和真空室进行了仿真研究,使用OpenGL来建立虚拟现实的仿真环境,并以太钢的RH真空冶炼设备为基础来建立静态场景。同时根据OpenGL和3ds max建模及控制的特点,使用OpenGL和3dsmax结合来实现设备动态安装的过程。
实践证明,基于OpenGL的虚拟现实仿真环境具有“动态、沉浸”的特征,本文的研究为建立一个在虚拟现实环境下实现设备安装过程奠定了基础。
RH vacuum degassing technology such as being one kind of concise stove outside method, having processing cycle shortly, big productivity, good refinedness result, easy manipulativeness ect. Have important application value in metallurgy profession. In current RH vacuum processing refinedness stove stall, often install and debug actual equipment, but can not preview setup script. In this article, I combine virtual reality and RH vacuum processing efinedness stove install, actualized RH vacuum processing refinedness stove install, settle problems in the setup script and actualize the purpose for the conduct production. So, it has significant study of connotation and application of value.
This paper is developing the foundation of the analysis for RH vacuum degassing principle, technology and equipment, and the present situation for virtual assemblage, emulation of the most important device in RH vacuum degassing system are lifting Machine, Alloy feeding system, Condenser, Condensate water, Elbow , Mobile Elbow, Bao Steel, Vacuum chamber. It suggests that a kind of virtual realistic emulation environment based on OpenGL has carried out overall design, In this environment with TAIYUAN IRON&STEEL(GROUP)COMPANY LTD is example have discussed static quiet in RH vacuum degassing device site scene. According to the specialty of the OpenGL and 3ds max, it pastes the course of install, and have gone on emulation.
Practice proof ripens fairly based on the virtual realistic emulation environmental research of OpenGL that has this paper and the feature of "development and immerse" to establish one, study of in virtual environment device installment have established foundation.
本文在对RH真空处理原理及工艺、设备和当前虚拟装配及发展现状的分析的基础上,对RH真空冶炼系统最主要的设备:顶升机械,合金上料系统,冷凝器,冷凝水箱,弯管,弯头,移动弯头,钢水包和真空室进行了仿真研究,使用OpenGL来建立虚拟现实的仿真环境,并以太钢的RH真空冶炼设备为基础来建立静态场景。同时根据OpenGL和3ds max建模及控制的特点,使用OpenGL和3dsmax结合来实现设备动态安装的过程。
实践证明,基于OpenGL的虚拟现实仿真环境具有“动态、沉浸”的特征,本文的研究为建立一个在虚拟现实环境下实现设备安装过程奠定了基础。
RH vacuum degassing technology such as being one kind of concise stove outside method, having processing cycle shortly, big productivity, good refinedness result, easy manipulativeness ect. Have important application value in metallurgy profession. In current RH vacuum processing refinedness stove stall, often install and debug actual equipment, but can not preview setup script. In this article, I combine virtual reality and RH vacuum processing efinedness stove install, actualized RH vacuum processing refinedness stove install, settle problems in the setup script and actualize the purpose for the conduct production. So, it has significant study of connotation and application of value.
This paper is developing the foundation of the analysis for RH vacuum degassing principle, technology and equipment, and the present situation for virtual assemblage, emulation of the most important device in RH vacuum degassing system are lifting Machine, Alloy feeding system, Condenser, Condensate water, Elbow , Mobile Elbow, Bao Steel, Vacuum chamber. It suggests that a kind of virtual realistic emulation environment based on OpenGL has carried out overall design, In this environment with TAIYUAN IRON&STEEL(GROUP)COMPANY LTD is example have discussed static quiet in RH vacuum degassing device site scene. According to the specialty of the OpenGL and 3ds max, it pastes the course of install, and have gone on emulation.
Practice proof ripens fairly based on the virtual realistic emulation environmental research of OpenGL that has this paper and the feature of "development and immerse" to establish one, study of in virtual environment device installment have established foundation.
引文
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[2]Prashant Banerjee,Dan Zetu 著,张伟译.虚拟制造[M].清华大学出版社,2005.
[3]洪炳镕,蔡则苏,唐好选编著.虚拟现实及其应用[M].国防工业出版社,北京,2005.
[4]肖波,吴巧教,李敏等.虚拟装配技术及应用[J].模具技术,2006.No.1.
[5]Iwata K,Onosato M,Teramoto K,etal.A Modeling and Simulation Architecture for Virtual Manufacturing Systems[M].Annals of the CIRP,1995,4(41):399-402.
[6]Jayaram S,Jayaram U,Wang Y,et al.VADE:A Vir-tualAssembly Design Environment[J].IEEE Computer Graphics and Applications,1999,19(6):44-50.
[7]Wan H G,Gao S M,Peng Q S.Virtual Assembly In A CAVE Environment[A].In:Proceedings of the Sev-enth International Conference on Computer Aided Design and Computer Graphics[C].Kunming:Inter-national Academic Publishers,2001:552-557.
[8]Rajan V N,Sivasubramanian K,Fernandez J E.Ac-cessibility and Ergonomic Analysis of Assembly Prod-uct and Jig Designs[J].International Journal of industral Ergonomics,1999,23:473-487.
[9]Bullinger H J,Richer M,Seidel K A.VirtualAssem-bly Planning[J].Human Factors and Ergonomics In Manufacturing,2000,1(03):331-341.
[10]Gomes de Sa A,Zachmann G.Virtual Reality as a Tool for Verfication of Assembly and Maintenance Processes[J].Computers and Graphics,1999,2(33):389-403.
[11]李跃海.基于OPENGL技术的虚拟装配系统研究[D].内蒙古工业大学硕士学位论史,2006.
[12]赵友军.RH真空处理过程优化及控制.重庆大学硕士学位论文.2003.
[13]吴唐勇.攀钢炼钢厂RH真空处理自动控制系统[D].重庆大学工程硕士学位论文,2002.
[14]张鉴.炉外精炼的理论与实践[M].冶金工业出版社,1999.6
[15]刘荣蒂.攀钢RH真空设备的特点及冶金功能[J].攀钢技术.1996.9
[16]傅杰.钢冶金过程动力学[M].冶金工业出版社,2001.5
[17]杨钦,徐永安,翟红英编著.计算机图形学[M].清华大学出版社,2005.
[18]盟飞,opengl中的应用与探讨[J].科技广场,2006年4期:63-64.
[19]吴爱兰,楼建列.基于opengl的三维图形的绘制[J].中国科技信息.2007年09期.
[20]翟旭峰,朱杰杰,潘志庚.3ds max建模及其在虚拟现实中的应用[J].计算机仿真.2004年21卷4期.
[21]郭景,雷鸣.3DSMAX模型在OPENGL的读取与重现[J].自动化仪表,2002,(05).
[22]杨双华,王以伦,张立勋等.MFC 构架下的OpenGL动画技术[J].应用科技,2001年03期.
[23]孟飞.基于OpenGL的计算机动画技术[J].科技广场,2005年01期.
[24]凌志勇,柏吉宽.电力系统虚拟环境的研究及应用[J].广东电力 2003,16(6):38-41.
[25]朱长德,叶钦媚.一种基于OpenGL的三维模型转化方法[J].科技前沿,2006.
[26]陈东亮,陆达.关于在OpenGL中装载3ds模型文件的分析[J].福建电脑.2007年第5期.
[27]陆品,石守尔,朱根兴.应用OpenGL的仿真动画实现和模型建立[J].机电工程,2002.
[28]孙小斌,章萍.开发基于OpenGL的三维图形应用[J].计算机学报.1997.11.
[29]和平鸽工作室.OpenGL三维图形系统开发与实用技术(实用技术篇)[M].清华大学出版社、重庆大学出版社,2003.8.