纤维素纤维织物活性染料印花精细化技术
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摘要
纤维素纤维活性染料圆网印花织物不仅市场份额大,而且附加值高。近年来随着国际化贸易的增多和国内人民生活水平的不断提高,这类印花装饰布的图案设计风格朝着精细化、花型效果逼真的方向发展,贸易订单要求趋向“小批量、多花色、快交货、高质量”,主流产品是活性染料印花的全棉织物,另有全棉磨绒织物、亚麻(或亚麻棉)、天丝等高附加值的纤维素纤维织物。本文从完善制网和印花设备、制定最佳生产工艺、加强生产全过程的管理这三方面全面分析了纤维素纤维织物活性染料印花的精细化技术,作为生产这类产品的经验总结。其中重点介绍了如何制定全棉织物的最佳印花生产工艺以及全棉磨绒织物、亚麻(或亚麻棉)、天丝这些高附加值的纤维素织物在生产中不同于全棉织物的特点。
The style of pattern design of high grade printed ornament fabric is becoming more and more fine and realistic. The demand of trade order is tending to small amount, more pattern model, quick response, high quality. The main products are cotton fabrics printed with reactive dyes using rotary screen printing machines, as well as printed cellulosic fabrics with high added value, such as nap cotton fabric, linen or its blends, and Tencel. As the summary of the manufacturing experiences of these products, this article annlyzed the fine technologies of the rotary screen printing of cellulosic fabrics with reactive dyes from three aspects, which were the improvement of mesh making and printing facilities, the establishment of optimum production techniques, and the strengthening of production management, respectively. The especial focus was on how to determine the optimum production parameters as well as on the printing characteristics of the cellulosic fabrics with high added value different from those of conventional cotton fabrics.
The style of pattern design of high grade printed ornament fabric is becoming more and more fine and realistic. The demand of trade order is tending to small amount, more pattern model, quick response, high quality. The main products are cotton fabrics printed with reactive dyes using rotary screen printing machines, as well as printed cellulosic fabrics with high added value, such as nap cotton fabric, linen or its blends, and Tencel. As the summary of the manufacturing experiences of these products, this article annlyzed the fine technologies of the rotary screen printing of cellulosic fabrics with reactive dyes from three aspects, which were the improvement of mesh making and printing facilities, the establishment of optimum production techniques, and the strengthening of production management, respectively. The especial focus was on how to determine the optimum production parameters as well as on the printing characteristics of the cellulosic fabrics with high added value different from those of conventional cotton fabrics.
引文
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[3]王立新,游元锋.印花镍网的进展[J].印染,2003,29(9):47-48.
[4]激光制网技术中存在的缺点与前景[J].光机电信息,2006,(9):61-62.
[5]王中夏,胡平藩 编著.雕刻与制版[M].北京:中国纺织出版社.2006.
[6]陈立秋 编著.新型染整工艺设备[M].北京:中国纺织出版社.2002.
[7]由志学,由希雨,白 杨.印花镍网的规格型号和质量指标[J].印染,2006,32(17):26-28.
[8]范雪荣,王 强,等编著.针织物染整技术[M].北京:中国纺织出版社.2004.
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[12]彭 慧.Rongalit ST Liq在涂料/活性拔染印花上的应用[J].染整技术,2002,24(3):31-32.
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[15]徐锡环.缤纷印花话糊料[J].江苏丝绸,2005,(6):48-49.
[16]王汉洲.电脑分色辊筒四色印花的探讨[J].染整技术,2003,25(2):16-17.
[17]陶启贤.世纪之初全球和我国印花技术的发展趋势.中国印染行业协会发言.
[18]周其斌,韩秀英.特宽幅印花的质量问题及防止措施[J].印染,1998,24(7):30-32.
[19]陶乃杰 主编.染整工程(第三册)[M].北京:中国纺织出版社.2004.
[20]叶锡钦.影响对花精度的机械因素[J].印染,2004,30(3):29-30.
[21]赖国庆.纯棉绒布圆网印花工艺[J].印染,2001,27(8):27-28.
[22]娄堰彬.纯棉磨毛织物工艺的探讨[J].印染,2001,27(9):21-22.
[23]肖传渊.绒类织物活性染料圆网印花工艺[J].印染,2005,31(19):29-30.
[24]夏建明 主编.染整工艺学(第一册)[M].北京:中国纺织出版社.2004.
[25]衣志刚 编译.Tencel A100的染色与后整理[J].现代纺织技术,2001,(3):21-22.
[26]李淑梅.浅谈印花生产前的准备工作[J].印染,2007,33(1):24-26.
[27]程建军.圆网印花分色工艺实践[J].印染,2006,32(18):30-31.
[28]王兆锋.圆网印花常见疵病分析及防治[J].印染,2004,30(22):36-37.
[29]颜宝忠.圆网印花机的维修和保养[J].染整科技,2001,(2):29-31.
[2]潘跃进.我国印花产业回顾与展望[J].印染,2005,31(9):26-27.
[3]王立新,游元锋.印花镍网的进展[J].印染,2003,29(9):47-48.
[4]激光制网技术中存在的缺点与前景[J].光机电信息,2006,(9):61-62.
[5]王中夏,胡平藩 编著.雕刻与制版[M].北京:中国纺织出版社.2006.
[6]陈立秋 编著.新型染整工艺设备[M].北京:中国纺织出版社.2002.
[7]由志学,由希雨,白 杨.印花镍网的规格型号和质量指标[J].印染,2006,32(17):26-28.
[8]范雪荣,王 强,等编著.针织物染整技术[M].北京:中国纺织出版社.2004.
[9]J.Van Launmeren.不停顿的圆网印花工艺[J].国际纺织导报,2001,(4):59-61.
[10]王宏 主编.染整技术(第三册)[M].北京:中国纺织出版社.2005.
[11]王宏 主编.染整工艺学(第四册)[M].北京:中国纺织出版社.2004.
[12]彭 慧.Rongalit ST Liq在涂料/活性拔染印花上的应用[J].染整技术,2002,24(3):31-32.
[13]孙建东,赵茂彬,李玉香.涂料防活性印花色浆的调配与使用[J].印染,2005,31(2):25-27.
[14]李宾雄,周国梁 编.涂料印花[M].北京:纺织工业出版社.1989.
[15]徐锡环.缤纷印花话糊料[J].江苏丝绸,2005,(6):48-49.
[16]王汉洲.电脑分色辊筒四色印花的探讨[J].染整技术,2003,25(2):16-17.
[17]陶启贤.世纪之初全球和我国印花技术的发展趋势.中国印染行业协会发言.
[18]周其斌,韩秀英.特宽幅印花的质量问题及防止措施[J].印染,1998,24(7):30-32.
[19]陶乃杰 主编.染整工程(第三册)[M].北京:中国纺织出版社.2004.
[20]叶锡钦.影响对花精度的机械因素[J].印染,2004,30(3):29-30.
[21]赖国庆.纯棉绒布圆网印花工艺[J].印染,2001,27(8):27-28.
[22]娄堰彬.纯棉磨毛织物工艺的探讨[J].印染,2001,27(9):21-22.
[23]肖传渊.绒类织物活性染料圆网印花工艺[J].印染,2005,31(19):29-30.
[24]夏建明 主编.染整工艺学(第一册)[M].北京:中国纺织出版社.2004.
[25]衣志刚 编译.Tencel A100的染色与后整理[J].现代纺织技术,2001,(3):21-22.
[26]李淑梅.浅谈印花生产前的准备工作[J].印染,2007,33(1):24-26.
[27]程建军.圆网印花分色工艺实践[J].印染,2006,32(18):30-31.
[28]王兆锋.圆网印花常见疵病分析及防治[J].印染,2004,30(22):36-37.
[29]颜宝忠.圆网印花机的维修和保养[J].染整科技,2001,(2):29-31.