制动主缸补偿孔测量仪
摘要
制动主缸补偿孔测量仪主要用于测量汽车液压制动主缸缸体补偿孔的位置、尺寸和形状，同时对主缸缸体主孔内表面的加工质量和铸造质量进行图像检测。该仪器采用高分辨率CCD成像技术，利用高精度的传动机构完成上述测量任务。该仪器具有操作简单、精度高、自动化程度高、可靠性高等特点，消除了主观因素的影响，是一种集光、机、电、算于一体的高性能精密测量仪器。
本课题研制的制动主缸补偿孔测量仪主要由计算机数据采集处理系统、控制系统、CCD成像系统、光栅位移传感器和精密机械传动系统组成。系统采用人机交互式测量，在螺旋杆下降的状态下将被试件安装在定位夹具上，螺旋杆上升并压紧在被试件上以使被试件的定位面与定位夹具靠紧，步进电机驱动滚珠丝杠旋转，从而带动内窥镜移动，同时蜗轮蜗杆带动刚性导光臂旋转，根据CCD所成图像的处理结果用鼠标确定采样点位置，并记录光栅尺的位置信息，同时将主缸内孔表面质量信息也保存起来作为数据库的一部分内容。
Measuring instrument for compensating brake master cylinder is mainly to measure the place, dimension and figure of the compensated hole and at the same time to measure the quality of machining and foundry by image for inner exterior of brake master cylinder. The measuring instrument adopt high differentiate rate image technique of CCD and using high precision's drive framework to finish the measure assignment. It has some virtues, such as easy to handle, precision is high, degree of automatization is high, dependability is high, and eliminate the influence of subjective complication. It is high-powered exactitude measuring instrument which gathered optics, mechanics, electronics and computer language.
The measuring instrument for compensating brake master cylinder is made up of computer data acquire and process system, control system, CCD system, optical grating bit shift sensor and micro-machine drive system. The whole system adopt human-computer interactive measurement, when the cylinder was retracting,we can install the workpiece to be measure to orientation Fixture, and then the cylinder hold out and compaction the workpiece to be measure. To the effect that the orientation surface of workpiece to be measure can close to orientation Fixture, then the step motor drive ball leading screw circumgyrate, then drive the endoscopy to move, meanwhile worm gear drive the bar circumgyrate, bases on the result of image CCD, then confirm the place of sampling point, note the information of grating ruler, save the quality information of cylinder inner exterior, by way of the member content of the date-base.
本课题研制的制动主缸补偿孔测量仪主要由计算机数据采集处理系统、控制系统、CCD成像系统、光栅位移传感器和精密机械传动系统组成。系统采用人机交互式测量，在螺旋杆下降的状态下将被试件安装在定位夹具上，螺旋杆上升并压紧在被试件上以使被试件的定位面与定位夹具靠紧，步进电机驱动滚珠丝杠旋转，从而带动内窥镜移动，同时蜗轮蜗杆带动刚性导光臂旋转，根据CCD所成图像的处理结果用鼠标确定采样点位置，并记录光栅尺的位置信息，同时将主缸内孔表面质量信息也保存起来作为数据库的一部分内容。
Measuring instrument for compensating brake master cylinder is mainly to measure the place, dimension and figure of the compensated hole and at the same time to measure the quality of machining and foundry by image for inner exterior of brake master cylinder. The measuring instrument adopt high differentiate rate image technique of CCD and using high precision's drive framework to finish the measure assignment. It has some virtues, such as easy to handle, precision is high, degree of automatization is high, dependability is high, and eliminate the influence of subjective complication. It is high-powered exactitude measuring instrument which gathered optics, mechanics, electronics and computer language.
The measuring instrument for compensating brake master cylinder is made up of computer data acquire and process system, control system, CCD system, optical grating bit shift sensor and micro-machine drive system. The whole system adopt human-computer interactive measurement, when the cylinder was retracting,we can install the workpiece to be measure to orientation Fixture, and then the cylinder hold out and compaction the workpiece to be measure. To the effect that the orientation surface of workpiece to be measure can close to orientation Fixture, then the step motor drive ball leading screw circumgyrate, then drive the endoscopy to move, meanwhile worm gear drive the bar circumgyrate, bases on the result of image CCD, then confirm the place of sampling point, note the information of grating ruler, save the quality information of cylinder inner exterior, by way of the member content of the date-base.
引文
1 花国梁编．精密测量技术．北京：中国计量出版社．1990
2 莫贵蕾．在线测量的起因和做法．产品和技术，2002，42(5)，73～74
3 刘惟信著．汽车制动系的结构分析与设计计算．北京：清华大学出版社，2006
4 Hu Yu. The Application and development of ABS System. Drive System Technique,1995
5 王庆友编著．CCD应用技术．天津：天津大学出版社，2000
6 吴福田，冯书文．CCD尺寸测量光学系统设计原理．应用光学．1994，15(5)：20～24
7 刘征，彭小奇等．国外CCD检测技术在工业中的应用与发展，工业仪表与自动化装置．2005
8 CCD: The Solid State Imaging Technology, FAIRCILF company
9 雷工堂，王庆有，何加铭，等．光电检测技术．北京：中国计量出版社，1997
10 周开勤．机械零件手册．北京：高等教育出版社，1998
11 [日]土屋喜—主编．机械实用手册．北京：科学出版社，2005
12 田地银，田云．关于滚珠丝杠副的选择．电子工艺技术．1997，18(1)：18～25
13 初永坤，李益民，白绥滨．精密滚珠丝杠螺母副预紧的方法．机械工艺师．1996 9：15～16
14 郑堤，唐可洪主编．机电一体化设计基础．北京：机械工业出版社，2003
15 李刚，林凌．现代测控电路．北京：高等教育出版社，2004
16 [日]三浦宏文主编．机电一体化实用手册．北京：科学出版社，2005
17 殷际英，林宋，方建军编著．光机电一体化实用技术．北京：化学工业出版社，2003
18 赵丁选．光机电一体化设计使用手册．北京：化学工业出版社，2003
19 费业泰主编．误差理论与数据处理．北京：机械工业出版社，2004
20 王武义，徐定杰，陈健翼编著．误差原理与数据处理．哈尔滨：哈尔滨工业大学出版社，2001
21 黄云清主编．公差配合与测量技术．北京：机械工业出版社，2005
22 毛英泰．误差处理与精度分析．北京：国防工业出版社，1982
23 J S Chen. Thermal Error Modeling for Real-time Error CompensasionInt Manuf.Technologv, 1996 (12):25～27
24 Zhang Qing et al. The Compensation Techniche of Positioning Errors of Machinetools. Transactions of Tianjin University.1998, 8(2): 8～10
25 Bolton W. Mechatronies: Electronic Control System in Mechanical Engineering. Longman Scientific & Tecjmp: pgn, 2003
26 Francionis Blais. Practical Consideration for a Design of a High precision 3-D Laser Scanner System. Proc SPIE.1988(959):225～245
27 刘君华．现代检测技术与测试系统设计．山西：西安交通大学出版社，2000
28 钱浚霞，郑坚立．光电检测技术．北京：机械工业出版社，1993
29 Yotaro Hatamura et al. A Fundamental Structure for Intelligent Manufacturing. PRECISION ENGINEERING, 1993,15(4)
30 李振辉．计算机绘图实用教程．成都：电子科技大学出版社，2004
31 Mark R et al. Properties and Applications of Commercial Magnetorheological Fluids.SPIE, 1998
32 Bolter R et al. Design Rules for MR Fluid Actuator in Different Working Modes.SPIE,1997
33 Raymond J Spiteri, Uri M Ascher, Dinesh K Pai. Nuemerical Solution of Differential Systems with Algebraic inequalities Arising in Robot Programming. IEEE international Conference on Robotics and Automation, 1995
34 Shuichi Sato, Masaru Nakano, Toshihiko Koyama, Fumiko Kubota, Norio Sugiura. Task-Level Teaching System with Trajectory Planning for industrial Robots. IEEE international Conference on Robotics and Automation, 1995
35 Stanley A Schneider, Vincent W Chen, Gerardo PardoCastellote. The Controlshell Component-Based Real-Time Programing System. IEEE International Conference on Robotics and Automation, 1995
36 Yuan Xianghui, Wan Senlue, et al. New Method for Nonumiformity Correction of Solid State Image Sensor, SPIE, 1995, VOL, 2564
2 莫贵蕾．在线测量的起因和做法．产品和技术，2002，42(5)，73～74
3 刘惟信著．汽车制动系的结构分析与设计计算．北京：清华大学出版社，2006
4 Hu Yu. The Application and development of ABS System. Drive System Technique,1995
5 王庆友编著．CCD应用技术．天津：天津大学出版社，2000
6 吴福田，冯书文．CCD尺寸测量光学系统设计原理．应用光学．1994，15(5)：20～24
7 刘征，彭小奇等．国外CCD检测技术在工业中的应用与发展，工业仪表与自动化装置．2005
8 CCD: The Solid State Imaging Technology, FAIRCILF company
9 雷工堂，王庆有，何加铭，等．光电检测技术．北京：中国计量出版社，1997
10 周开勤．机械零件手册．北京：高等教育出版社，1998
11 [日]土屋喜—主编．机械实用手册．北京：科学出版社，2005
12 田地银，田云．关于滚珠丝杠副的选择．电子工艺技术．1997，18(1)：18～25
13 初永坤，李益民，白绥滨．精密滚珠丝杠螺母副预紧的方法．机械工艺师．1996 9：15～16
14 郑堤，唐可洪主编．机电一体化设计基础．北京：机械工业出版社，2003
15 李刚，林凌．现代测控电路．北京：高等教育出版社，2004
16 [日]三浦宏文主编．机电一体化实用手册．北京：科学出版社，2005
17 殷际英，林宋，方建军编著．光机电一体化实用技术．北京：化学工业出版社，2003
18 赵丁选．光机电一体化设计使用手册．北京：化学工业出版社，2003
19 费业泰主编．误差理论与数据处理．北京：机械工业出版社，2004
20 王武义，徐定杰，陈健翼编著．误差原理与数据处理．哈尔滨：哈尔滨工业大学出版社，2001
21 黄云清主编．公差配合与测量技术．北京：机械工业出版社，2005
22 毛英泰．误差处理与精度分析．北京：国防工业出版社，1982
23 J S Chen. Thermal Error Modeling for Real-time Error CompensasionInt Manuf.Technologv, 1996 (12):25～27
24 Zhang Qing et al. The Compensation Techniche of Positioning Errors of Machinetools. Transactions of Tianjin University.1998, 8(2): 8～10
25 Bolton W. Mechatronies: Electronic Control System in Mechanical Engineering. Longman Scientific & Tecjmp: pgn, 2003
26 Francionis Blais. Practical Consideration for a Design of a High precision 3-D Laser Scanner System. Proc SPIE.1988(959):225～245
27 刘君华．现代检测技术与测试系统设计．山西：西安交通大学出版社，2000
28 钱浚霞，郑坚立．光电检测技术．北京：机械工业出版社，1993
29 Yotaro Hatamura et al. A Fundamental Structure for Intelligent Manufacturing. PRECISION ENGINEERING, 1993,15(4)
30 李振辉．计算机绘图实用教程．成都：电子科技大学出版社，2004
31 Mark R et al. Properties and Applications of Commercial Magnetorheological Fluids.SPIE, 1998
32 Bolter R et al. Design Rules for MR Fluid Actuator in Different Working Modes.SPIE,1997
33 Raymond J Spiteri, Uri M Ascher, Dinesh K Pai. Nuemerical Solution of Differential Systems with Algebraic inequalities Arising in Robot Programming. IEEE international Conference on Robotics and Automation, 1995
34 Shuichi Sato, Masaru Nakano, Toshihiko Koyama, Fumiko Kubota, Norio Sugiura. Task-Level Teaching System with Trajectory Planning for industrial Robots. IEEE international Conference on Robotics and Automation, 1995
35 Stanley A Schneider, Vincent W Chen, Gerardo PardoCastellote. The Controlshell Component-Based Real-Time Programing System. IEEE International Conference on Robotics and Automation, 1995
36 Yuan Xianghui, Wan Senlue, et al. New Method for Nonumiformity Correction of Solid State Image Sensor, SPIE, 1995, VOL, 2564