基于现场总线的高速滤嘴棒接收机计数系统
摘要
随着生产的发展和生产结算方式的需要，取得高速卷接包组的滤嘴棒消耗数量，明确生产消耗数据，已势在必然。顺应生产需要和决策要求，结合不断发展的工业自动化及计算机网络技术，依托于成熟可靠的成套数据处理系统，本论文实施了玉溪红塔集团(烟草)有限公司生产一部滤嘴棒接收机计数系统。该系统为生产成本核算提供实时精确的数据，基本功能包括信号检测、处理、监测、统计、储存等。本文阐述了当前玉溪卷烟厂滤嘴棒接收的数据统计的现状，介绍了数据采集和现场总线的相关知识，进行了系统的整体方案设计、软件开发及安装调试，解决了以下两个关键技术问题。
① 利用PLC控制及检测技术，通过对滤嘴棒传送过程的信号采集，解决滤嘴棒的精确计数问题。
② 利用先进的计算机及网络技术，对滤嘴棒的数据进行管理，提供各种精确的嘴棒消耗报表。
该系统投入使用后，运行稳定，误差范围约为负的万分之0.38至正的万分之0.56，达到了精度万分之五的设计要求，做到了信息处理现场化。
With the development of manufacturing and the need of the way of manufacturing settlement, it is inevitable to have the filters' depletion amount and ensure the depletion data. Complied with the requirements of manufacturing policies, combined with the developing industrial automation and computer network, relied on ripe data processing system, in this paper the filter receiving machine system in the Hongta Tobacco Group is introduced. In this paper the following points are mainly stated and concentrated on: data collection and concerning information of Fieldbus; the combination of the whole system and its realization; the whole planning of the system and the software development and its installation and debugging. Further more, in this paper the following problems are solved: how to count filters exactly with the help of PLC and the testing system; how to deal with the amount of filters and give a report about filters' exact depletion with the help of computer and its net. After testing, the system runs well. The range of error is between 0.38 ten-thousandths negatively and 0.56 ten-thousandth positively. The precision of designing reaches 5 ten-thousandths and gets a good on-the-spot demonstration of information processing.
① 利用PLC控制及检测技术，通过对滤嘴棒传送过程的信号采集，解决滤嘴棒的精确计数问题。
② 利用先进的计算机及网络技术，对滤嘴棒的数据进行管理，提供各种精确的嘴棒消耗报表。
该系统投入使用后，运行稳定，误差范围约为负的万分之0.38至正的万分之0.56，达到了精度万分之五的设计要求，做到了信息处理现场化。
With the development of manufacturing and the need of the way of manufacturing settlement, it is inevitable to have the filters' depletion amount and ensure the depletion data. Complied with the requirements of manufacturing policies, combined with the developing industrial automation and computer network, relied on ripe data processing system, in this paper the filter receiving machine system in the Hongta Tobacco Group is introduced. In this paper the following points are mainly stated and concentrated on: data collection and concerning information of Fieldbus; the combination of the whole system and its realization; the whole planning of the system and the software development and its installation and debugging. Further more, in this paper the following problems are solved: how to count filters exactly with the help of PLC and the testing system; how to deal with the amount of filters and give a report about filters' exact depletion with the help of computer and its net. After testing, the system runs well. The range of error is between 0.38 ten-thousandths negatively and 0.56 ten-thousandth positively. The precision of designing reaches 5 ten-thousandths and gets a good on-the-spot demonstration of information processing.
引文
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[4] 美[A．克莱韦特]AnnetteClewett等著．网络资源规划、企业应用程序规划指南．机械工业出版社．1999年版
[5] 凌澄主编．PC总线工业控制系统精粹．清华大学出版社．1998年版
[6] 魏庆福等编．机电一体化技术手册(第二版)第一卷上册第三篇．机械工业出版社．1999年版
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[8] 马宝甫等编著．微机应用系统可靠性设计理论与实践．电子工业出版社．1999年版
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[10] 唐济扬编著．现场总线技术应用指南．中国现场总线(Profibus)专业委员会．1998年版
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[12] 执行器一传感器接口系统描述．SIEMENS，99．8
[13] 夏德海．现场总线的现状及应用．中国仪器仪表，98．1，3～6
[14] 王锦标．现场总线综述．冶金自动化,98．6．1～6
[15] 罗辞勇．基于现场总线的容错控制．重庆大学硕士论文98．5
[16] 陈宇编．可编程控制器基础及编程技巧．华南理工大学出版社．1999年版
[17] 孙廷才，王杰，孙中健编著．工业控制计算机组成原理．清华大学出版社．2001年版
[18] 唐光荣，李九龄，邓丽曼编著．微型计算机应用技术一数据采集与控制技术。清华大学出版社．2000年版
[19] Intel Mieroeontroller User's Manual. Intel Corporation, 1982
[20] Michael Babb.IECll31-3: A Standard Programming Resource for PLCs. CONTROL ENGEERING/FEBRU-ARY 1996
[21] Controller Link Units Operation Manual
[22] Mark Maslar. IEC1131-3 Standardizes PLC Programming Languages CONTROL ENGEERING/MID-MARCH 1995
[23] Host Link Units Operation Manual
[24] ICONIS.GENESIS Control Series
[25] Fieldbus:The language of the 21st YOKGAWA
[26] Digimatik-Bus Coupting of filed Modbus-Profibus. DP
[27] Contrans I-remote interface mondules with field bus connection
[28] Honeywell PlantSeape Process, ControlNet. Unifomanee~(TM)Database System
[29] A-B Proeesslogix
[30] PHONENIX CONTACT INTERBUS
[31] Westing house Process control Ovation
[32] Fieldbus Foundation. Technical Overview. 1996
[33] Communication at field level PROFIBUS,Section B-FESTO DIDACTIC
[34] PROFIBUS Technical Description Verion:April 1997
[2] 万遇良编著．机电一体化技术概览．北京工业大学出版社．1993年版
[3] 胡道元主编．INTRANET网络技术及应用．清华大学出版社．1998年版
[4] 美[A．克莱韦特]AnnetteClewett等著．网络资源规划、企业应用程序规划指南．机械工业出版社．1999年版
[5] 凌澄主编．PC总线工业控制系统精粹．清华大学出版社．1998年版
[6] 魏庆福等编．机电一体化技术手册(第二版)第一卷上册第三篇．机械工业出版社．1999年版
[7] 燕永田编著．工业控制计算机系统的设计与应用．中国铁道出版社．1999年版
[8] 马宝甫等编著．微机应用系统可靠性设计理论与实践．电子工业出版社．1999年版
[9] 阳宪惠编著．现场总线技术及其应用．清华大学出版社．1999年版
[10] 唐济扬编著．现场总线技术应用指南．中国现场总线(Profibus)专业委员会．1998年版
[11] 朱善君，翁樟，邓丽曼等．可编程控制系统原理·应用·维护．清华大学出版社．1993年版
[12] 执行器一传感器接口系统描述．SIEMENS，99．8
[13] 夏德海．现场总线的现状及应用．中国仪器仪表，98．1，3～6
[14] 王锦标．现场总线综述．冶金自动化,98．6．1～6
[15] 罗辞勇．基于现场总线的容错控制．重庆大学硕士论文98．5
[16] 陈宇编．可编程控制器基础及编程技巧．华南理工大学出版社．1999年版
[17] 孙廷才，王杰，孙中健编著．工业控制计算机组成原理．清华大学出版社．2001年版
[18] 唐光荣，李九龄，邓丽曼编著．微型计算机应用技术一数据采集与控制技术。清华大学出版社．2000年版
[19] Intel Mieroeontroller User's Manual. Intel Corporation, 1982
[20] Michael Babb.IECll31-3: A Standard Programming Resource for PLCs. CONTROL ENGEERING/FEBRU-ARY 1996
[21] Controller Link Units Operation Manual
[22] Mark Maslar. IEC1131-3 Standardizes PLC Programming Languages CONTROL ENGEERING/MID-MARCH 1995
[23] Host Link Units Operation Manual
[24] ICONIS.GENESIS Control Series
[25] Fieldbus:The language of the 21st YOKGAWA
[26] Digimatik-Bus Coupting of filed Modbus-Profibus. DP
[27] Contrans I-remote interface mondules with field bus connection
[28] Honeywell PlantSeape Process, ControlNet. Unifomanee~(TM)Database System
[29] A-B Proeesslogix
[30] PHONENIX CONTACT INTERBUS
[31] Westing house Process control Ovation
[32] Fieldbus Foundation. Technical Overview. 1996
[33] Communication at field level PROFIBUS,Section B-FESTO DIDACTIC
[34] PROFIBUS Technical Description Verion:April 1997