表面涂层均匀度的光纤传感检测方法研究
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摘要
随着光纤制造技术的迅速发展和光纤材料的深入研究,光纤传感在表面测量技术领域发挥重要作用。与传统传感器相比,光纤传感器具有灵敏度高、抗电磁干扰能力强、耐腐蚀、防爆、结构简单、体积小,重量轻等一系列独特的优点,因此其在微型仪器及装置、质量监测等领域有着广阔的应用前景。
针对表面涂层质量及形貌概况,应用反射式光学方法对表面涂层进行非接触测量,研究了涂层表面均匀度变化与反射光强的关系,获得涂层表面均匀度分布概率,为分析涂层表面质量提供有效依据。利用反射式强度型光纤传感器实现表面涂层均匀度测试,避免了涂层表面损伤,使测试精度大大提高。在涂层粒度测试理论和后向光散射测试研究的基础上,给出计算机仿真结果,完成了表面涂层形貌的建模与仿真,在Matlab环境下得到表面涂层均匀度的虚拟表示,形象描绘出表面涂层形貌,比较分析涂层实际表面和仿真表面误差,得到涂层表面均匀度差别点的分布。
文中重点开展对不透明物体表面涂层均匀度进行研究,建立了反射式光纤传感器的在线测试系统,验证了这种方案的可行性,经实验测试与仿真表明,系统能完成各种平面涂层材料不同样本的测试,满足表面涂层均匀度测试要求,对后续研究和应用具有一定的参考价值。
With the rapid development of the fiber-manufacturing technology and the deepresearch in the fiber-materials, the fiber sensor play an important role in the field ofthe surface-measuring technology. Compared with the traditional types of sensors,the fiber sensor have a series of unique advantages of high sensitivity, strong abilityof anti-electromagnetic interference, corrosion resistance, explosion prevention, simplestructure, small volume ,light weight. So they have a wide application prospect inmany areas such as the micro-instruments and devices, quality monitoring.
Toward the quality and morphology of surface coating, the non-contact measure-ment of surface coating with re?ective optical method is achieved, and thus the dis-tribution probability of the uniformity of surface coating is obtained which providesan e?ective basis to analyze the quality of the surface coating. Using intensity-basedre?ective fiber sensor to test the surface coating uniformity, the coating surface damageis avoided, and the testing accuracy is significantly improved. Based on the theory ofcoating grain size test and the research on post-light scattering, the relationship be-tween the head structure of fiber sensor and the re?ective light intensity is analyzed.Finally, the model and simulation of the surface coating are completed. The errors ofthe simulation model and actual surface are analyzed and compared. The distributionof the points with di?erent coating surface uniformity is obtained.
In this article, the relationship between the change of the coating surface uni-formity and the re?ective light intensity is researched. An online testing system isestablished to extract the data information on the surface coating. In the environ-ment of MATLAB, the uniformity of the coating surface is virtually expressed to livelydescribe the coating surface. Because each measurement has no correlation, the ex-periments and the simulation results have showed this system can accomplish testingdi?erent surfaces made of kinds of materials, satisfying the testing requirements.
针对表面涂层质量及形貌概况,应用反射式光学方法对表面涂层进行非接触测量,研究了涂层表面均匀度变化与反射光强的关系,获得涂层表面均匀度分布概率,为分析涂层表面质量提供有效依据。利用反射式强度型光纤传感器实现表面涂层均匀度测试,避免了涂层表面损伤,使测试精度大大提高。在涂层粒度测试理论和后向光散射测试研究的基础上,给出计算机仿真结果,完成了表面涂层形貌的建模与仿真,在Matlab环境下得到表面涂层均匀度的虚拟表示,形象描绘出表面涂层形貌,比较分析涂层实际表面和仿真表面误差,得到涂层表面均匀度差别点的分布。
文中重点开展对不透明物体表面涂层均匀度进行研究,建立了反射式光纤传感器的在线测试系统,验证了这种方案的可行性,经实验测试与仿真表明,系统能完成各种平面涂层材料不同样本的测试,满足表面涂层均匀度测试要求,对后续研究和应用具有一定的参考价值。
With the rapid development of the fiber-manufacturing technology and the deepresearch in the fiber-materials, the fiber sensor play an important role in the field ofthe surface-measuring technology. Compared with the traditional types of sensors,the fiber sensor have a series of unique advantages of high sensitivity, strong abilityof anti-electromagnetic interference, corrosion resistance, explosion prevention, simplestructure, small volume ,light weight. So they have a wide application prospect inmany areas such as the micro-instruments and devices, quality monitoring.
Toward the quality and morphology of surface coating, the non-contact measure-ment of surface coating with re?ective optical method is achieved, and thus the dis-tribution probability of the uniformity of surface coating is obtained which providesan e?ective basis to analyze the quality of the surface coating. Using intensity-basedre?ective fiber sensor to test the surface coating uniformity, the coating surface damageis avoided, and the testing accuracy is significantly improved. Based on the theory ofcoating grain size test and the research on post-light scattering, the relationship be-tween the head structure of fiber sensor and the re?ective light intensity is analyzed.Finally, the model and simulation of the surface coating are completed. The errors ofthe simulation model and actual surface are analyzed and compared. The distributionof the points with di?erent coating surface uniformity is obtained.
In this article, the relationship between the change of the coating surface uni-formity and the re?ective light intensity is researched. An online testing system isestablished to extract the data information on the surface coating. In the environ-ment of MATLAB, the uniformity of the coating surface is virtually expressed to livelydescribe the coating surface. Because each measurement has no correlation, the ex-periments and the simulation results have showed this system can accomplish testingdi?erent surfaces made of kinds of materials, satisfying the testing requirements.
引文
[1]强锡富.传感器(第2版)[M].北京:机械工业出版社,1999:1-5,184-190.
[2]付松年.新型反射式光纤位移传感器的分析与设计[J].传感器技术,2001,20(3):15-17, 20.
[3]张毅,洪建中.反射式光强调制型光纤位移传感器的应用与发展[J].光电子技术与信息, Jun. 2002,15(3):23-26.
[4]赵勇,李鹏生.光纤位移传感器进展及其应用[J].传感器技术, 1999,18(2): 4-6.
[5]李鹏生,赵勇.用于微小内尺寸测量的新型光纤传感器[J].仪器仪表学报,1999,20(5):532-533.
[6]梁艺军,林晓燕等.量程可任意扩展的光纤位移传感器[J].哈尔滨工程大学学报,2000,21(5):82-85.
[7]杨晶磊,胡小方等.低温环境下光纤位移传感器测试系统的实验研究[J].实验力学,2002,17(1):55-61.
[8]李志全,朱丹丹.一种新型精密光纤位移传感器[J].传感技术学报, 2002,12:330-332.
[9]廖延彪.中国光纤传感技术发展的概况[J].激光与红外,1996, 26 (4) : 244-246.
[10]张志鹏,(英)Gambling W A.光纤传感器原理[M].北京:中国计量出版社,1991:147-146.
[11]石顺祥,张海兴,刘劲松.物理光学与应用光学[M].西安电子科技大学出版社,2000:145-148.
[12]曲林杰等.物理光学[M].北京:国防工业出版社,1980:15-17
[13] John W. Absorption and Scattering of Light by Small Particles [M]. New York: Wi-ley,1983.
[14] Van de Hulst H C. Light Scattering by Small Particles [M]. London: Chapman andHall,1957.
[15] M Kerker. The Scattering of Light and Other Electromagnetic Radiation [M].New York:Academic Press,1969
[16] C F Bohern, D R Hu?man. Absorption and Scattering of Light by Small Particles [M]. New York: Wiley,1983.
[17] Particle Size Analysis Sub-committee of AMC. Classification of methods for determin-ing particle size[R]. 1963,88,156
[18] Scarlett B. Plenary lecture:classification of particle sizing methods[A].Stanley-WoodNC Allen T. Particle size analysis[C].1982.219-231
[19]董枯高.颗粒粒度与表面测量原理[M].上海:上海科技文献出版社,1989.
[20]王乃宁等.颗粒粒径的光学测量技术及应用[M].北京:原子能出版社,2000
[21] Allen T. Particle Size Measurement [M]. 5th edition. London: Chapman and Hall 1997
[22]王丽,孙本双,土占宏.粉体粒度测试方法评价.粉体技术,1998,4(2):39-41
[23] J Swithenbank, J M Beer, D S Taylor et al. A laser diagnostic technique for themeasurement of droplet and particle size istribution. AIAA Paper, No. 69-76, 1976
[24]任中京.“2004年中国颗粒学会年会”报告.
[25]赵凯华,钟锡华.光学(上册),北京:北京大学出版社.1999:156-163.
[26]刘子超,赵云惠.液雾及颗粒的激光测量原理[M].北京:宇航出版社.1988:149-219.
[27]童枯高.颗粒粒度与比表面测量原理[M].上海:上海科学技术文献出版社.1989:23-24,62.
[28]马养武,陈玉清,激光器件[M]浙江:浙江大学出版社.1994:137-167.
[29]朱德忠.热物理激光技术[M].北京:科学出版社.1990.327-334
[30] Ehrlich R, Weinberg B. An exact method for characterization of grain shape[J]. Journalof Sedimentary Petrology, 1970,40(1):205-212.
[31] Beddow J K, Philp G C, Vetter A F. On relating some particle profile characteristicsto the profile fourier coe?cients[J]. Powder Technol. 1977,18:19-25.
[32] Bowman E T, Soga K, Drummond T. Particle shape haracterization using fourieranalysis[J]. Geotechnique. 2001,51(6)545-554.
[33]川二轮茂雄.粉体工学通论[M].东京:口刊工业新闻社.1981,22-27
[34] Van de Hulst H C. Light Scattering by Small Particles [M]. London: Chapman andHall,1957
[35] M Kerker. The Scattering of Light and Other Electromagnetic Radiation [M].New York:Academic Press,1969.
[36]卢文全,王世英等.全光路补偿反射式光纤探头[J]光通信技术,1992:182-186.
[37]张志鹏,Gambling W A.光纤传感原理[M],北京:中国计量出版社.1991.
[38]赵凤华等.激光在浊度测量中的应用[J],激光技术,1999, 4
[39]孙圣和,王廷云,徐颖.光纤测量与传感技术[M],哈尔滨,哈尔滨工业大学2000,101-103.
[40]蒋焕文,冯锡生.放大电路的噪声分析[M],第一版,北京,高等教育出版社,1987年4月,P34-50.
[41] J.H.Franz V.K.Jain.光通信器件与系统[M],北京,电子工业出版社,2002年4月,153-171.
[42]李忠杰,宁守信.步进电动机应用技术.机械工业出版社.1998:55-57.
[43]刘宝廷,程树康等.步进电机及其驱动控制系统.哈尔滨:哈尔滨工业大学出版社,1997.159-162.
[44]廖强华,张洛平,刘洁.基于Borland C++Builder和MATLAB的混合编程的研究[J].计算机工程,2001,27(3):181-183
[45]王世香,精通MATLAB接口与编程[M].北京:电子工业出版社,2007:297-304.
[46] David M.Collopy,Introduction to C Programming:A Modular Approach[M].北京:清华大学出版社:2004.09
[47]王建卫,曲中水,凌滨. MATLAB7.X程序设计[M].北京:中国水利水电出版社.2007:180-197.
[2]付松年.新型反射式光纤位移传感器的分析与设计[J].传感器技术,2001,20(3):15-17, 20.
[3]张毅,洪建中.反射式光强调制型光纤位移传感器的应用与发展[J].光电子技术与信息, Jun. 2002,15(3):23-26.
[4]赵勇,李鹏生.光纤位移传感器进展及其应用[J].传感器技术, 1999,18(2): 4-6.
[5]李鹏生,赵勇.用于微小内尺寸测量的新型光纤传感器[J].仪器仪表学报,1999,20(5):532-533.
[6]梁艺军,林晓燕等.量程可任意扩展的光纤位移传感器[J].哈尔滨工程大学学报,2000,21(5):82-85.
[7]杨晶磊,胡小方等.低温环境下光纤位移传感器测试系统的实验研究[J].实验力学,2002,17(1):55-61.
[8]李志全,朱丹丹.一种新型精密光纤位移传感器[J].传感技术学报, 2002,12:330-332.
[9]廖延彪.中国光纤传感技术发展的概况[J].激光与红外,1996, 26 (4) : 244-246.
[10]张志鹏,(英)Gambling W A.光纤传感器原理[M].北京:中国计量出版社,1991:147-146.
[11]石顺祥,张海兴,刘劲松.物理光学与应用光学[M].西安电子科技大学出版社,2000:145-148.
[12]曲林杰等.物理光学[M].北京:国防工业出版社,1980:15-17
[13] John W. Absorption and Scattering of Light by Small Particles [M]. New York: Wi-ley,1983.
[14] Van de Hulst H C. Light Scattering by Small Particles [M]. London: Chapman andHall,1957.
[15] M Kerker. The Scattering of Light and Other Electromagnetic Radiation [M].New York:Academic Press,1969
[16] C F Bohern, D R Hu?man. Absorption and Scattering of Light by Small Particles [M]. New York: Wiley,1983.
[17] Particle Size Analysis Sub-committee of AMC. Classification of methods for determin-ing particle size[R]. 1963,88,156
[18] Scarlett B. Plenary lecture:classification of particle sizing methods[A].Stanley-WoodNC Allen T. Particle size analysis[C].1982.219-231
[19]董枯高.颗粒粒度与表面测量原理[M].上海:上海科技文献出版社,1989.
[20]王乃宁等.颗粒粒径的光学测量技术及应用[M].北京:原子能出版社,2000
[21] Allen T. Particle Size Measurement [M]. 5th edition. London: Chapman and Hall 1997
[22]王丽,孙本双,土占宏.粉体粒度测试方法评价.粉体技术,1998,4(2):39-41
[23] J Swithenbank, J M Beer, D S Taylor et al. A laser diagnostic technique for themeasurement of droplet and particle size istribution. AIAA Paper, No. 69-76, 1976
[24]任中京.“2004年中国颗粒学会年会”报告.
[25]赵凯华,钟锡华.光学(上册),北京:北京大学出版社.1999:156-163.
[26]刘子超,赵云惠.液雾及颗粒的激光测量原理[M].北京:宇航出版社.1988:149-219.
[27]童枯高.颗粒粒度与比表面测量原理[M].上海:上海科学技术文献出版社.1989:23-24,62.
[28]马养武,陈玉清,激光器件[M]浙江:浙江大学出版社.1994:137-167.
[29]朱德忠.热物理激光技术[M].北京:科学出版社.1990.327-334
[30] Ehrlich R, Weinberg B. An exact method for characterization of grain shape[J]. Journalof Sedimentary Petrology, 1970,40(1):205-212.
[31] Beddow J K, Philp G C, Vetter A F. On relating some particle profile characteristicsto the profile fourier coe?cients[J]. Powder Technol. 1977,18:19-25.
[32] Bowman E T, Soga K, Drummond T. Particle shape haracterization using fourieranalysis[J]. Geotechnique. 2001,51(6)545-554.
[33]川二轮茂雄.粉体工学通论[M].东京:口刊工业新闻社.1981,22-27
[34] Van de Hulst H C. Light Scattering by Small Particles [M]. London: Chapman andHall,1957
[35] M Kerker. The Scattering of Light and Other Electromagnetic Radiation [M].New York:Academic Press,1969.
[36]卢文全,王世英等.全光路补偿反射式光纤探头[J]光通信技术,1992:182-186.
[37]张志鹏,Gambling W A.光纤传感原理[M],北京:中国计量出版社.1991.
[38]赵凤华等.激光在浊度测量中的应用[J],激光技术,1999, 4
[39]孙圣和,王廷云,徐颖.光纤测量与传感技术[M],哈尔滨,哈尔滨工业大学2000,101-103.
[40]蒋焕文,冯锡生.放大电路的噪声分析[M],第一版,北京,高等教育出版社,1987年4月,P34-50.
[41] J.H.Franz V.K.Jain.光通信器件与系统[M],北京,电子工业出版社,2002年4月,153-171.
[42]李忠杰,宁守信.步进电动机应用技术.机械工业出版社.1998:55-57.
[43]刘宝廷,程树康等.步进电机及其驱动控制系统.哈尔滨:哈尔滨工业大学出版社,1997.159-162.
[44]廖强华,张洛平,刘洁.基于Borland C++Builder和MATLAB的混合编程的研究[J].计算机工程,2001,27(3):181-183
[45]王世香,精通MATLAB接口与编程[M].北京:电子工业出版社,2007:297-304.
[46] David M.Collopy,Introduction to C Programming:A Modular Approach[M].北京:清华大学出版社:2004.09
[47]王建卫,曲中水,凌滨. MATLAB7.X程序设计[M].北京:中国水利水电出版社.2007:180-197.