铜坑矿重点设备状态控制研究
摘要
在二十一世纪,信息化是企业发展的必然趋势。设备是矿山企业主要的固定资产也是其生产能力的重要保障。因此,提高设备管理水平,实现设备管理的信息化、现代化,对提高矿山企业的工作效率,提高企业竞争力都具有极其重要的意义。
本文以铜坑矿的铲运机和索道为研究对象,吸收全员生产维修制的4S活动与点检制,综合运用先进的计算机技术、网络技术和数据库技术设计了铲运机4S维护体制及其软件。该体制根据设备的点检结果来确定设备的状态,是实现设备状态控制的一种重要方式。
在对铜坑矿设备管理现状和特点的充分调研的基础上,开发了铲运机4S维护体制软件的数据流程和工作流程。采用面向对象的设计技术,利用建模工具IDEFO建立了铲运机4S维护体制软件的总体功能模型。并对其数据库系统进行了设计,为软件的实现奠定了坚实的基础。
以Oracle lOg作为数据库,Oracle Forms Developer与Oracle Reports Developer作为开发工具,编程实现了铜坑矿铲运机4S维护体制软件。软件经过实际应用检验,达到了提高设备管理水平、降低生产成本等设计目标,获得了用户的充分肯定。
对铜坑矿索道钢丝绳振动进行了深入的研究。利用ANSYS建立了索道系统的有限元模型,并计算出前10阶固有频率和振动模态。研究结果表明,共振是造成索道钢丝绳振动过大的关键因素。对索道掉索、掉斗及索道状态监测进行了研究。
In 21th century, informationization is an irresistible general trend to enterprises. Mining equipment are not only great property to those enterprises, but also are important guarantees to enterprises production activities. Therefore, improve equipment management, to achieve informationization and modernization, to improve the efficiency of mining enterprises, improve the competitiveness of enterprises are of great importance.
Dongkeng mine's scraper and tramway are researched in this paper. Based on spot inspection and 4S activities of TPM, and with making full using of computer, internet, database, scraper 4S maintenance system are designed. The results of spot inspection of devices determine the states of devices. It's an important method to master the states of devices.
Based on full investigation of Status and characteristics of equipment management of Dongkeng mine, data flow and workflow of scraper 4S maintenance software are designed. Analysis of the actual needs of the system, With Using object-oriented design technology and IDEFO method, the overall Function model of scraper 4S maintenance software is designed. Its database system is designed, and has laid a solid foundation for software development.
Based on B/S/D mode, using Oracle lOg as the database, Oracle Forms Developer and Oracle Reports Developer as development tools, developed scraper 4S maintenance software. After the practical application of testing in Dongkeng, the software had achieved the design goals that Improve equipment management and reduce the cost of production。The system was well received.
Research carried out on the Vibration of steel-rope of carrying tramways. Established finite element model of tramway system, and the former 10 circles of natural frequency and vibration modal were given. The results show that the resonance causes excessive vibration of steel-rope, and then causes steel-rope and cars leaving the original position. Online monitoring system of Tramways have been studied.
本文以铜坑矿的铲运机和索道为研究对象,吸收全员生产维修制的4S活动与点检制,综合运用先进的计算机技术、网络技术和数据库技术设计了铲运机4S维护体制及其软件。该体制根据设备的点检结果来确定设备的状态,是实现设备状态控制的一种重要方式。
在对铜坑矿设备管理现状和特点的充分调研的基础上,开发了铲运机4S维护体制软件的数据流程和工作流程。采用面向对象的设计技术,利用建模工具IDEFO建立了铲运机4S维护体制软件的总体功能模型。并对其数据库系统进行了设计,为软件的实现奠定了坚实的基础。
以Oracle lOg作为数据库,Oracle Forms Developer与Oracle Reports Developer作为开发工具,编程实现了铜坑矿铲运机4S维护体制软件。软件经过实际应用检验,达到了提高设备管理水平、降低生产成本等设计目标,获得了用户的充分肯定。
对铜坑矿索道钢丝绳振动进行了深入的研究。利用ANSYS建立了索道系统的有限元模型,并计算出前10阶固有频率和振动模态。研究结果表明,共振是造成索道钢丝绳振动过大的关键因素。对索道掉索、掉斗及索道状态监测进行了研究。
In 21th century, informationization is an irresistible general trend to enterprises. Mining equipment are not only great property to those enterprises, but also are important guarantees to enterprises production activities. Therefore, improve equipment management, to achieve informationization and modernization, to improve the efficiency of mining enterprises, improve the competitiveness of enterprises are of great importance.
Dongkeng mine's scraper and tramway are researched in this paper. Based on spot inspection and 4S activities of TPM, and with making full using of computer, internet, database, scraper 4S maintenance system are designed. The results of spot inspection of devices determine the states of devices. It's an important method to master the states of devices.
Based on full investigation of Status and characteristics of equipment management of Dongkeng mine, data flow and workflow of scraper 4S maintenance software are designed. Analysis of the actual needs of the system, With Using object-oriented design technology and IDEFO method, the overall Function model of scraper 4S maintenance software is designed. Its database system is designed, and has laid a solid foundation for software development.
Based on B/S/D mode, using Oracle lOg as the database, Oracle Forms Developer and Oracle Reports Developer as development tools, developed scraper 4S maintenance software. After the practical application of testing in Dongkeng, the software had achieved the design goals that Improve equipment management and reduce the cost of production。The system was well received.
Research carried out on the Vibration of steel-rope of carrying tramways. Established finite element model of tramway system, and the former 10 circles of natural frequency and vibration modal were given. The results show that the resonance causes excessive vibration of steel-rope, and then causes steel-rope and cars leaving the original position. Online monitoring system of Tramways have been studied.
引文
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[3]宋元华.大型金属矿山设备管理之探讨[J].采矿技术,2007,6(7)：112-113.
[4]张万和.露天矿山设备状态维修技术应用分析[J].露天采煤技术,1995,(1)：47-49.
[5]Grover Varun. From Business Reengineering to Business Process Change Management:A Longitudinal Study of Trends and Practices[J].IEEE Trans Eng Mang,1999,46(1):36-45.
[6]张曙.制造业信息化的内涵和策略[J].中国工程科学,2001,3(7)：7-11.
[7]李健.制造业信息化是一场革命[J].中国制造业信息化,2003,32(1)：10-12.
[8]杨海成,田荣斌.全面推进制造业信息化工程[J].中国制造业信息化,2003,32(1)：20-23.
[9]Michael Hammer, James Champy. Reengineering the Corporation:A Manifesto for Business Revolution [M].New York:Harper Business,1993:37-39.
[10]张天枝.矿山设备维修管理中存在的问题及对策[J].有色设备,2004,(1)：44-46.
[11]孙泽光,武春明.浅谈进口铲运机的管理[J].采矿技术,2006,6(3)：485-487.
[12]赵静.矿山设备管理中如何加强设备的维护保养[J]中国外资,2008,(6)：236.
[13]柳铁林.单线货运索道承载——索引索的浮动及其控制[J].起重运输机械,1993,(3)：8-11.
[14]石奉强.大厂锡矿2号单线货运索道提高运量的经验[J].起重运输机械,1993,(1)：31-38.
[15]嵇焕章.单线货运架空索道四连杆抱索器公式推导[J].矿山机械,2005,5(33)：54-55.
[16]刘小贵.单线循环式客运索道的脱索原因分析及处理措施[J].中国索道,2001,1(5)：51-54.
[17]Robert D Blevins. Flow-induced Vibration[M].New Yourk:Van Nostrand Rein-hold Company,1977:33.
[18]Henglzdd W M. Free Vibration of cable in three dimensions[J].Journal of the Structural Division,1977,(103):1127-1136.
[19]杨德岭.单索循环式实验索道设计的研究[D].哈尔滨：东北林业大学,2006：
[20]石奉强.大运量单线索道设计的几个问题[J].起重运输机械,1976,(2)：10-18.
[21]林磊.制造型企业的全员生产维修研究[D].上海：同济大学,2009：
[22]Abdmouleh A, Spadoni M, Vernadat F. Distributed client/server architecture for CIM-OSA-based enterprise components [J]. Computers in Industry,2004,55(3): 239-253.
[23]Lmeida,Dijkman,van Sinderen. On the notion of abstract platform [A]. In:MDA development. Enterprise Distributed Object Computing Conference[C]. California: Institute of Electrical & Electronics Enginee,2004:253-263.
[24]施国英.客运索道运行与安全智能监测系统的设计[D].泰安：山东农业大学,2010：
[25]方铭杰.客运索道关键部件在线遥测及监测系统设计与开发[D].北京：北京邮电大学,2009：
[26]杨剑.单线货运索道跳绳报警装置的研究及应用[J].矿山机械,2009,11(37)：45-47.
[27]孙楠楠.大型旋转机械振动监测与故障诊断知识体系的研究与实现[D].重庆：重庆大学,2006：
[28]吴荣军,张宝成,亢春梅.国外传感器市场发展现状及预测[J].传感器技术,2003,22(3)：5-7.
[29]温嘉斌.基于电涡流的电缆偏心在线测量研究[D].哈尔滨：哈尔滨理工大学,2005：
[30]刘洁.基于磁电式速度传感器的振动测量系统[J].机电产品开发与创新,2010,23(6)：136-137.
[31]陆兆峰,秦煜,陈禾,等.压电式加速度传感器在振动测量系统的应用研究[J].仪表技术与传感器,2007,(7)：3-4.
[32]马跃.晋城煤业集团长平公司设备维修管理探讨[D].天津：天津大学,2006：
[33]李德刚.设备预知维护的体系理论及支撑技术研究[D].长沙：湖南大学,2006：
[34]刘满红.无线局域网技术在设备状态监测系统中的应用[J].航天制造技术,2003,(5)：21-25.
[35]齐雨村.发电设备点检与故障诊断信息管理系统的开发研究[D].大连：大连海事大学,2007：
[36]姜涛.电厂设备点检定修管理系统的设计与实现[D].大连：大连理工大学,2008：
[37]杨敬娜.火电厂设备点检制管理系统的研究[D].保定：华北电力大学,2006：
[38]M Morrow and M hazel. Activity Mapping for Business Process Redesign [J]. Manag Accounting,1992,70(2):36-38.
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