三聚体改性及高固含量水性聚氨酯
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摘要
随着世界各国对环保以及国民身体健康的重视,溶剂型涂料使用受到限制,水性涂料因其具有环保、物美价廉、技术日益成熟等优势,已经成为全球涂料发展的一个主导方向,越来越受到人们的重视。水性聚氨酯涂料以其环保、高性能、分子结构和大小可灵活调整等优点,日益成为研究和应用的热点和重点。然而,传统水性聚氨酯涂料存在易黄变、固含量低、耐水性差等缺点,因此需要对其进行有效的改性。
     本文以己二异氰酸酯(HDI)三聚体、甲苯二异氰酸酯(TDI)、聚醚二元醇(N220)、1,4-丁二醇(BDO)、二羟甲基丙酸(DMPA)、环氧树脂(E-20),甲基丙烯酸甲酯(MMA)等为原料,采用丙酮法合成了性能稳定、耐黄变的丙烯酸酯改性水性聚氨酯分散体(PUA)。研究了NCO/OH(初)摩尔比、NCO/OH(总)摩尔比、HDI三聚体/TDI摩尔比、DMPA含量、E-20含量、MMA含量等因素对水性PUA分散体性能的影响。确定的最优配比如下:NCO/OH(初)摩尔比为11~13,NCO/NCO(总)摩尔比为1.2~1.4,HDI三聚体/TDI摩尔比为10.5%左右,DMPA/PU百分比为6%~7%,E-20/PU的百分比为3%~5%,MMA/PU的百分比为20%。
     此外,本文还以聚酯二元醇(PBA)和N220、HDI、异佛尔酮二异氰酸酯(IPDI)、BDO、DMPA、E-20等为原料合成了高固含量低粘度的WPU分散体,该分散体的固含量在45%以上。研究表明,采用分子量为2000的聚酯作为软段,当NCO/OH(总)摩尔比为1.35~1.50、聚醚/聚酯比例为1:4、HDI/IPDI摩尔比为1:3、采用冰水分散易制得高固含量低粘度的WPU分散体,该分散体具有假塑性流体的特征。
     通过傅立叶红外光谱(FT-IR)、马尔文粒度仪、差热扫描量热仪(DSC)、原子力显微镜(AFM)、透射电镜(TEM)、扫描电镜(SEM)、热重分析(TG)和最低成膜温度测试等对HDI三聚体复合改性的WPUA和高固含量低粘度的WPU分散体进行了表征,结果表明HDI三聚体复合改性的WPUA分散体具有明显的核壳结构,以丙烯酸酯为核,聚氨酯为壳;而高固含量的WPU分散体具有良好的耐热性和耐低温性能。
With the increasing attention on environmental protection and health, solvent-borne coatings will be restricted because of its emission of Volatile Organic Compound (VOC) and its pollution to environment. Waterborne coatings are becoming the development trends of coatings technology. Because of its environment-protection, excellent properties, flexible design of molecular structure and molecular weight, the self-emulsified waterborne polyurethane coatings have become one of the hot spots and key points in the present coatings industry. However, because of some shortcomings, such as the yellowing, low solid content, low hardness and bad water-resistance, the self-emulsified waterborne polyurethane coatings need to be modified effectively.
     A series of waterborne polyurethane (WPU) dispersions and waterborne polyurethane-acrylate (WPUA) hybrid dispersions were prepared and characterized. Their main materials were 1, 6-hexamethylene diisocyanate (HDI) trimer, toluene diisocyanate (TDI), polyether binary alcohol (N220), 1, 4-butanediol (BDO), dimethylol propionic acid (DMPA), epoxy resin (E-20), methyl methacrylate (MMA). The effect factors on dispersion properties and film properties, such as the initial and total mole rate of NCO/OH, HDI trimer/TDI mole ratio, dimethylol propionic acid (DMPA) contents, epoxy resin (E-20) contents, and methyl methacrylate (MMA)/polyurethane (PU) mass ratio, had been investigated. The optimal technological parameters of preparation of the polyurethane-acrylate (PUA) dispersion were as the following condition. The initial mole ratio of NCO/OH was 11~13.The total mole ratio of NCO/OH was 1.2~1.4.And the HDI trimer/TDI mole ratio was 10.5%. The contents of DMPA, E-20, MMA were about 6.0~7.0%, 3.0~5.0%, 30%, respectively.
     In addition, a series of waterborne polyurethane (WPU) dispersions with high solid content and low viscosity were prepared and characterized. Their main materials were polyester diols (PBA), polyether binary alcohol (N220), 1, 6-hexamethylene diisocyanate (HDI), isophorone diisocyanate (IPDI), 1, 4-butanediol (BDO), dimethylol propionic acid (DMPA) and epoxy resin (E-20). The solid content of the dispersions were about 45%. When the molecular weight of polyester diols was 2000, the NCO/OH (total) molar ratio was 1.35 ~ 1.50, polyether/polyester mass ratio was 1:4, HDI/IPDI molar ratio was 1:3, the WPU dispersions with high solid content and low viscosity were easily prepared.
     The WPU and WPUA dispersions were characterized by Fourier Transform Infrared (FTIR), Malvern Laser Particle Analyser, Different Scanning Calorimeter (DSC), Atomic Force Microscopy (AFM), Transmission Electron Microscopy (TEM), Scanning Electron Microscopy (SEM), and TG analyser and Minimum Filming Temperature (MFT). The TEM images show the particles of WPUA have obvious spherical core–shell structure. The TG and MFT analysis show excellent heat resistance and low temperature performance of the WPU dispersions with a high solid content.
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