基于WinCC的港口水转水监控系统设计与实现
摘要
随着计算机技术的发展以及工业自动化水平的不断提高,利用计算机技术对生产进行管理以及对生产过程实施数据采集和监控,越来越受到人们的关注。组态软件就是计算机技术向工业领域渗透的产物。它具有接口开放、功能齐全、组态灵活、运行稳定、简单易学等特点,为用户提供了快速构建工业监控系统的手段,使其有效降低了开发成本和有效缩短了开发周期。
在计算机上配以组态软件实现数据采集和过程控制是工业控制领域的一个明显趋势,因为这种模式可更直观、更方便地对生产过程进行实时监控,充分发挥计算机的复杂数据运算处理、报表统计和图形显示能力,同时避免工业控制过程中大量烦琐的编程工作,使用户能根据自己的控制对象和控制目的任意组态,从而构筑符合用户要求的监控系统。
本文是以某港口水转水项目的改建为依托,运用自动化技术,工业通信网络技术以及功能强大的组态软件技术,介绍了基于组态软件WinCC开发设计上位监控系统的过程。
本文首先介绍了工业监控系统发展历程,研究了组态软件与监控系统的关系,介绍了本课题的背景以及论文要完成的工作;基于监控系统设计原则以及该项目的控制要求,提出了水转水监控系统的总体设计方案,包括监控系统结构设计以及系统软件组成,特别针对监控系统设计中的关键问题进行了分析。
根据对监控系统的实际要求的分析以及对各种组态软件的对比分析,选择组态软件WinCC,基于WinCC完成对上位监控系统功能设计,包括监控界面制作,组态报警设计,报表系统设计,以及用户管理的权限定义。
本文介绍了实际项目中上位监控软件WinCC与下位PLC实现通信的方法,并通过对OPC技术的理论研究提出了基于OPC技术实现WinCC与PLC通信的系统功能扩展方案;由于WinCC自身的系统安全性设计不够完善,无法满足实际项目中关于系统安全性设计的要求,因此本文通过对ActiveX技术的理论研究设计了登陆系统来完善监控系统性能。
With the development of computer technology and continual promotion of factory automation,more and more attention is paid to administration of factory information and data collection and monitor during industrial producing by means of computer technology.The configuration software,the very production of process of technology penetrating into industry,which has many advantages such as open interfaces,entire functions,flexible methods of configuration,stabilization and easy to learn etc.,provide users with methods that make them develop the industrial monitor system rapidly to decrease the production obviously and shorten the period effectively.
It's an obvious tendency in industrial control fields to set configuration software on computers,because this mode can real-time monitor industrial production process more intuifionally and conveniently,and fully exert computers' ability on complicated data disposal,report forms statistic and graphics display.What's more, configuration software can avoid troubled programming work in industrial control process,which enables users to make configuration at will to fast build up industrial monitor systems,according to users' control objects and aims.
Based on the rebuild construction of Vessel-to-Vessel Project of certain port,the paper applies the automation technology,the industrial communication network technology and up-to-date configuration tools,and introduces the basic method of designing the Vessel-to-Vessel Project monitoring system based on Wince software.
This paper firstly introduces the development process of the industrial monitor system,and studies on the relation between configuration software,as well as the topic's background,research content and significance.Then based on the design principles of the monitor system and the control demand of this project,the design plan is proposed,including structure design and software constitution of the monitor system,especially the key issues of the system design is analyzed.
According to the analysis of the monitor system's control demand and the comparative analysis of various configuration softwares,the paper chooses Wincc software.Then design the computer monitor system,including manufacture of the monitoring and controlling interface,design of configuration alarm,design of report forms and authority definition of user management.
This paper not only introduces the communication method between Wince software and PLC but also proposes the design plan of system function extension which is based on OPC technology by the theories research of OPC technology. Because the security design of Wince software is not good enough,the requirements of system safety design can't be satisfy.Login system based on ActiveX technology to perfect the system functions is designed.
在计算机上配以组态软件实现数据采集和过程控制是工业控制领域的一个明显趋势,因为这种模式可更直观、更方便地对生产过程进行实时监控,充分发挥计算机的复杂数据运算处理、报表统计和图形显示能力,同时避免工业控制过程中大量烦琐的编程工作,使用户能根据自己的控制对象和控制目的任意组态,从而构筑符合用户要求的监控系统。
本文是以某港口水转水项目的改建为依托,运用自动化技术,工业通信网络技术以及功能强大的组态软件技术,介绍了基于组态软件WinCC开发设计上位监控系统的过程。
本文首先介绍了工业监控系统发展历程,研究了组态软件与监控系统的关系,介绍了本课题的背景以及论文要完成的工作;基于监控系统设计原则以及该项目的控制要求,提出了水转水监控系统的总体设计方案,包括监控系统结构设计以及系统软件组成,特别针对监控系统设计中的关键问题进行了分析。
根据对监控系统的实际要求的分析以及对各种组态软件的对比分析,选择组态软件WinCC,基于WinCC完成对上位监控系统功能设计,包括监控界面制作,组态报警设计,报表系统设计,以及用户管理的权限定义。
本文介绍了实际项目中上位监控软件WinCC与下位PLC实现通信的方法,并通过对OPC技术的理论研究提出了基于OPC技术实现WinCC与PLC通信的系统功能扩展方案;由于WinCC自身的系统安全性设计不够完善,无法满足实际项目中关于系统安全性设计的要求,因此本文通过对ActiveX技术的理论研究设计了登陆系统来完善监控系统性能。
With the development of computer technology and continual promotion of factory automation,more and more attention is paid to administration of factory information and data collection and monitor during industrial producing by means of computer technology.The configuration software,the very production of process of technology penetrating into industry,which has many advantages such as open interfaces,entire functions,flexible methods of configuration,stabilization and easy to learn etc.,provide users with methods that make them develop the industrial monitor system rapidly to decrease the production obviously and shorten the period effectively.
It's an obvious tendency in industrial control fields to set configuration software on computers,because this mode can real-time monitor industrial production process more intuifionally and conveniently,and fully exert computers' ability on complicated data disposal,report forms statistic and graphics display.What's more, configuration software can avoid troubled programming work in industrial control process,which enables users to make configuration at will to fast build up industrial monitor systems,according to users' control objects and aims.
Based on the rebuild construction of Vessel-to-Vessel Project of certain port,the paper applies the automation technology,the industrial communication network technology and up-to-date configuration tools,and introduces the basic method of designing the Vessel-to-Vessel Project monitoring system based on Wince software.
This paper firstly introduces the development process of the industrial monitor system,and studies on the relation between configuration software,as well as the topic's background,research content and significance.Then based on the design principles of the monitor system and the control demand of this project,the design plan is proposed,including structure design and software constitution of the monitor system,especially the key issues of the system design is analyzed.
According to the analysis of the monitor system's control demand and the comparative analysis of various configuration softwares,the paper chooses Wincc software.Then design the computer monitor system,including manufacture of the monitoring and controlling interface,design of configuration alarm,design of report forms and authority definition of user management.
This paper not only introduces the communication method between Wince software and PLC but also proposes the design plan of system function extension which is based on OPC technology by the theories research of OPC technology. Because the security design of Wince software is not good enough,the requirements of system safety design can't be satisfy.Login system based on ActiveX technology to perfect the system functions is designed.
引文
[1]马国华.监控组态软件及其应用.北京:清华大学出版社,2001.
[2]鹿玲杰,田燕燕等.组态软件的设计与实现方法.大庆石油学院学报.2001,(1):11-13.
[3]葛玻,沈文杰.工控组态软件的对比及应用.计算机测量与控制,2002,10(8):550-552.
[4]李天科.以人为本的人机界面设计思想.计算机工程与设计.2005,26(5):1228-1229.
[5]温希祝.应用软件系统人机界面设计的探讨.贵州大学学报(自然科学版).2005,22(3):260-264.
[6]谢军.工控组态软件的功能和分析.交通与计算机.2000年第18卷第3期:14-17.
[7]倪晶.工业控制组态软件的产品对比及发展趋势.测控技术.2000年第19卷第9期:53-55.
[8]西门子(中国)有限公司自动化与驱动集团.深入浅出西门子WinCC V6.北京:北京肮空航天大学出版社.2004.
[9]展在宏,西门子S7-300及工控组态软件WINCC的应用.包钢科技.2002(1),43-45
[10]韩世进.基于PROFIBUS现场总线的PROTOS控制系统的设计:(硕士学位论文).南京:南京航空航天大学.2004.
[11]姚慧.可视化监控系统的组件化研究:[硕士学位论文].上海:东华大学控制理论与控制工程,2005.
[12]衡军山,甄成刚.基于PLC和组态软件的物流输送系统监控.机电工程技术.2005,34(4):47-48
[13]Siemens HMI,WinCC handbook for Version 6.0,2004
[14]唐新平.基于PC机的生产过程计算机监控系统设计.计算机自动测量与控制,2000,8(2):35-37
[15]邹彤.WINCC组态软件的编程技巧.化工自动化及仪表,2001(2):21-23.
[16]王敬贤,刘志刚,陈丹.基于工业以太网和组态软件的船舶电力推进监控系统的实现.船舶,2005(6):31-34.
[18]刘雄.基于WinCC的港口集散管理系统:[硕士学位论文].武汉:武汉理工大学控制理论与控制工程,2005.
[19]马翠红,张涌涛,纪玉荣.基于组态软件的加热炉生产过程的实时监控系统[J],自动化仪表.2004(11):60-63。
[20]罗超,庞国种.现场级DCS通信系统的设计与应用:计算机工程Vol.29,No.9,2003
[21]SIEMENS SIMATIC WINCC通讯手册,第二册.
[22]毛联杰.S7-300系列PLC与组态软件WinCC实现通信的方法.变频与控制专栏.2006,9(4):32-34页.
[23]周晓平,姜建芳,苏少珏等.S7-300系列PLC与工控计算机通信实现的研究.微计算机信息,2004,20(1):5-7
[24)赵阳.西门子S7-300 PLC及工控组态软件WinCC的应用.PLC工控机与集散控制系统.2006(6):46-48页.
[25]管廷杰.基于OPC技术的卸船机双模式监控系统研究:[硕士学位论文].上海:上海海事大学机械电子工程,2005.
[26]邹云涛,吴重光.OPC技术初探及国内应用现状.石油化工自动化,2003(6):1-5
[27]OPC TaskForce.OPC Common Definitions and Interface Standard Version 1.0[S/OL].1998.
[28]OPC Foundation.Data Access Custom Interface Standard Version 2.04[S/OLJ.2000.
[29]OPC Foundation.Data Access Automation interface Standard Version 2.0[S/OL].1999.
[30]OPC Foundation.OPC Alarms and Events Version 1.0[S/OL].1998.
[31]OPCFoundation.OPC Historical Data Access Automation Interface Standard Version 1.0[S/OL].2001.
[32]Riedl M,Thron M,Hadlich Z.Drive Server-significantly reduce in engineering expense[J].Industrial Electronics Society,the 27th Annual Conference of the IEEE,2001:285-288.
[33]OPC TaskForce.OPC Overview,Version 1.0[S/OL].1998.
[34]管廷杰.基于OPC技术的卸船机双模式监控系统研究:[硕士学位论文].上海:上海海事大学机械电子工程,2005.
[35]Siemens AG.SIMATIC WinCC system desription.Germany Siemens 2000.
[36]杨清,刘军等.利用OPC实现SCADA系统与PLC之间的通信.青岛科技大学学报.2006,27(1):66-69
[37]闫斐,柴茂.ActiveX技术综述.山西煤炭管理干部学院学报,2005(1):99-100
[38]Eric Tall.Mark Ginsburg.ActiveX开发人员指南.机械工业出版社,1997.
[39]木林森.Visual C++6.0使用与开发,清华大学出版社,1998.
[40]王勇,戚飞虎.高速公路图形监控系统的设计与实现[J],计算机工程,2004,30(7):161-163.
[41]王海瑞.ActiveX技术在控制软件中的应用[J],计算机测量与控制,2002,10(6):407-410.
[42]姬宪法,杨洋.ActiveX控件在程控仪器控制程序设计中的应用[J].计量与测试技,2004,(11):37-38
[2]鹿玲杰,田燕燕等.组态软件的设计与实现方法.大庆石油学院学报.2001,(1):11-13.
[3]葛玻,沈文杰.工控组态软件的对比及应用.计算机测量与控制,2002,10(8):550-552.
[4]李天科.以人为本的人机界面设计思想.计算机工程与设计.2005,26(5):1228-1229.
[5]温希祝.应用软件系统人机界面设计的探讨.贵州大学学报(自然科学版).2005,22(3):260-264.
[6]谢军.工控组态软件的功能和分析.交通与计算机.2000年第18卷第3期:14-17.
[7]倪晶.工业控制组态软件的产品对比及发展趋势.测控技术.2000年第19卷第9期:53-55.
[8]西门子(中国)有限公司自动化与驱动集团.深入浅出西门子WinCC V6.北京:北京肮空航天大学出版社.2004.
[9]展在宏,西门子S7-300及工控组态软件WINCC的应用.包钢科技.2002(1),43-45
[10]韩世进.基于PROFIBUS现场总线的PROTOS控制系统的设计:(硕士学位论文).南京:南京航空航天大学.2004.
[11]姚慧.可视化监控系统的组件化研究:[硕士学位论文].上海:东华大学控制理论与控制工程,2005.
[12]衡军山,甄成刚.基于PLC和组态软件的物流输送系统监控.机电工程技术.2005,34(4):47-48
[13]Siemens HMI,WinCC handbook for Version 6.0,2004
[14]唐新平.基于PC机的生产过程计算机监控系统设计.计算机自动测量与控制,2000,8(2):35-37
[15]邹彤.WINCC组态软件的编程技巧.化工自动化及仪表,2001(2):21-23.
[16]王敬贤,刘志刚,陈丹.基于工业以太网和组态软件的船舶电力推进监控系统的实现.船舶,2005(6):31-34.
[18]刘雄.基于WinCC的港口集散管理系统:[硕士学位论文].武汉:武汉理工大学控制理论与控制工程,2005.
[19]马翠红,张涌涛,纪玉荣.基于组态软件的加热炉生产过程的实时监控系统[J],自动化仪表.2004(11):60-63。
[20]罗超,庞国种.现场级DCS通信系统的设计与应用:计算机工程Vol.29,No.9,2003
[21]SIEMENS SIMATIC WINCC通讯手册,第二册.
[22]毛联杰.S7-300系列PLC与组态软件WinCC实现通信的方法.变频与控制专栏.2006,9(4):32-34页.
[23]周晓平,姜建芳,苏少珏等.S7-300系列PLC与工控计算机通信实现的研究.微计算机信息,2004,20(1):5-7
[24)赵阳.西门子S7-300 PLC及工控组态软件WinCC的应用.PLC工控机与集散控制系统.2006(6):46-48页.
[25]管廷杰.基于OPC技术的卸船机双模式监控系统研究:[硕士学位论文].上海:上海海事大学机械电子工程,2005.
[26]邹云涛,吴重光.OPC技术初探及国内应用现状.石油化工自动化,2003(6):1-5
[27]OPC TaskForce.OPC Common Definitions and Interface Standard Version 1.0[S/OL].1998.
[28]OPC Foundation.Data Access Custom Interface Standard Version 2.04[S/OLJ.2000.
[29]OPC Foundation.Data Access Automation interface Standard Version 2.0[S/OL].1999.
[30]OPC Foundation.OPC Alarms and Events Version 1.0[S/OL].1998.
[31]OPCFoundation.OPC Historical Data Access Automation Interface Standard Version 1.0[S/OL].2001.
[32]Riedl M,Thron M,Hadlich Z.Drive Server-significantly reduce in engineering expense[J].Industrial Electronics Society,the 27th Annual Conference of the IEEE,2001:285-288.
[33]OPC TaskForce.OPC Overview,Version 1.0[S/OL].1998.
[34]管廷杰.基于OPC技术的卸船机双模式监控系统研究:[硕士学位论文].上海:上海海事大学机械电子工程,2005.
[35]Siemens AG.SIMATIC WinCC system desription.Germany Siemens 2000.
[36]杨清,刘军等.利用OPC实现SCADA系统与PLC之间的通信.青岛科技大学学报.2006,27(1):66-69
[37]闫斐,柴茂.ActiveX技术综述.山西煤炭管理干部学院学报,2005(1):99-100
[38]Eric Tall.Mark Ginsburg.ActiveX开发人员指南.机械工业出版社,1997.
[39]木林森.Visual C++6.0使用与开发,清华大学出版社,1998.
[40]王勇,戚飞虎.高速公路图形监控系统的设计与实现[J],计算机工程,2004,30(7):161-163.
[41]王海瑞.ActiveX技术在控制软件中的应用[J],计算机测量与控制,2002,10(6):407-410.
[42]姬宪法,杨洋.ActiveX控件在程控仪器控制程序设计中的应用[J].计量与测试技,2004,(11):37-38