醇溶性蓖麻油基聚氨酯树脂的制备及性能研究
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摘要
目前,在胶粘剂领域中存在溶剂型胶粘剂、水性胶粘剂和无溶剂型胶粘剂三大类,国内复合包装材料用胶粘剂普遍使用的是用乙酸乙酯为溶剂的聚氨酯胶粘剂,但酯溶性聚氨酯具有一定毒性和强烈的刺激性,对人体和环境造成很大的危害;水性聚氨酯乳液环保性能好,但其乳液中或多或少会存在的异氰酸酯基团以及剧毒的游离TDI、MDI等芳香族异氰酸酯分子。而且水挥发慢,影响生产效率,在塑料、铝箔等材料使用上适应性差;而无溶剂热熔胶粘剂设备投资成本过大,都难以在近期推广。随着市场对软包装的原材料安全性能要求的提高,醇溶性聚氨酯胶粘剂就应运而生。本课题以绿色环保的乙醇为溶剂,它能够较好的平衡水性胶粘剂与溶剂型胶粘剂的缺点,在节约成本方面也具有很大的优势。
     本文第一章介绍了聚氨酯胶粘剂的原料选择和其分类,讨论了影响粘接强度的主要因素,并对醇溶性聚氨酯胶粘剂与其他类型聚氨酯胶粘剂的性能进行对比,突出其优点;另外又分别介绍了蓖麻油改性聚氨酯、纳米材料改性聚氨酯、环氧树脂改性聚氨酯的机理使用、实验方法和研究现状。
     本文第二章以蓖麻油部分代替聚酯(醚)多元醇合成醇溶性聚氨酯树脂,红外分析表明蓖麻油已与聚氨酯反应,使聚氨酯从线形分子链转变成三维立体结构,蓖麻油的加入,使得聚氨酯胶的剥离强度得到明显提高,但当添加量超过7.5wt%后,样品的剥离强度增幅变小,其拉伸强度先增加后逐渐变小,而断裂伸长率不断减小;聚氨酯软硬段的最高热失重温度也得到增加;综合比较,添加10wt%的样品,大大改善了聚氨酯的传统特性,可以获得综合性能良好的醇溶性聚氨酯树脂。
     本文第三章仍以蓖麻油部分替代聚醚多元醇N210制备醇溶性聚氨酯预聚体,以有机硅氧烷(KH550)充当有机-无机网络的偶联剂,对纳米二氧化硅进行表面改性,制备了疏水性纳米二氧化硅粒子,将其在机械搅拌和超声场作用下均匀分散到聚氨酯溶液中,结果表明:随着纳米二氧化硅含量的不断增加,黏度增长缓慢,拉伸强度有所增大,而断裂伸长率降低,PU膜的吸水率降低。当纳米二氧化硅含量继续加大时,材料的硬度和剥离强度都有所下降。综合比较,添加2wt%的样品,综合性能较好。
     本文第四章在原制备的纳米二氧化硅改性聚氨酯基础上,选择丙酸为环氧树脂的开环起始剂参与开环反应,使得环氧基团开环成为羟基基团,引入聚氨酯基体中。结果表明:环氧树脂添加量的引入,使SiO2-PU复合材料的拉伸强度得到提高,断裂伸长率的有所下降,硬度一直呈上升趋势;当环氧树脂添加量为8wt%时,硬段最大热失重温度从344℃提高至356℃,软段最大热失重温度从389℃增至391℃;在此基础上引入2wt%的纳米Si02后,硬段最大热失重温度从356℃提高至363℃,软段最大热失重温度从391℃增至394℃。此时材料的耐热性能最好。
At present, there are solvent-based, water-based adhesives and solvent-free adhesive in the adhesive field. The composite packaging materials commonly used to use polyurethane adhesive with ethyl acetate as the solvent, but the ester-soluble polyurethane has some toxicity and strong irritant and cause great harm to humans and the environment. Compared to ester-soluble one, waterborne polyurethane has good environmental performance, but there will be more or less the isocyanate groups exited in highly toxic free aromatic isocyanate molecules such as TDI, MDI etc. Meanwhile, water volatile slowly, which impact on productivity, and waterborne adhesive has poor adaptability in materials such as plastic, aluminum foil. Hot melt adhesive without solvents cost too large in equipment investment, so it is difficult to develop in the near future. With the improvement of the market for flexible packaging raw materials security performance requirements, the alcohol-soluble polyurethane adhesive came into being. In this topic, ethanol-soluble polyurethanes were prepared, which balance water-based adhesives and solvent-based adhesive, and has a great advantage in cost savings.
     The first chapter introduces the polyurethane adhesive materials selection and classification of the main factors affecting the bonding strength, and alcohol-soluble polyurethane adhesives and other types of polyurethane adhesives for performance comparison, highlighting its advantages; introduced grate The mechanism of sesame oil modified polyurethane, nano-materials-modified polyurethane, epoxy-modified polyurethane, the use of experimental methods and research status.
     The second chapter introduces castor oil part instead of the polyester(ether) polyol synthesis of alcohol-soluble polyurethane resin, infrared analysis showed that castor oil reaction with the polyurethane, the polyurethane into three-dimensional structure from a linear molecular chain, castor oil added, making The peel strength of the polyurethane adhesive has been markedly improved, but the addition of more than7.5wt%, the increase in peel strength of the sample is smaller, its tensile strength increases first and then gradually smaller, while the elongation at break decreasing; polyurethane soft and hard section of the highest weight loss temperatures increase; comprehensive comparison, adding10wt%of the samples has greatly improved the traditional characteristics of the polyurethane, you can get good performance of the alcohol-soluble polyurethane resin.
     The third chapter is still the castor oil a partial substitute for the preparation of polyether polyols N210alcohol-soluble prepolymer of organosiloxane (KH550) to act as organic-inorganic network coupling agents, surface modification of nano-silica, hydrophobic nano-silica particles are prepared, in the mechanical agitation and ultrasonic field dispersed into the polyurethane solution, the results show that:With the increasing of the nano-silica content, viscosity, slow growth, the tensile strength has increases, while the breaking elongation, lower water absorption of PU film. When the nano-silica content continue to increase the hardness and peel strength have declined. Comprehensive comparison, adding2wt%of the samples is very well.
     The fourth chapter introduces the original preparation of nano-silica modified polyurethane base, propionic acid is involved in ring opening reaction of epoxy ring opening initiator, the hydroxyl groups makes the epoxy groups of open-loop, the introduction of the polyurethane matrix. The results showed that:the introduction of epoxy to add the amount of SiO2-composites the tensile strength increased, fracture elongation declined, the hardness has been an upward trend; adding8wt%of epoxy resin After the hard segment weight loss temperatures from344℃to356℃, the soft segment weight loss temperature increased from389℃to391℃; On this basis, the introduction of2wt%of nano-SiO2, the hard segment weight loss temperatures from356℃to363℃, the soft segment of maximum weight loss temperature increased from391℃to394℃. The heat-resistant properties of the material is well.
引文
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