基于TRIZ理论的电牵引采煤机概念设计
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摘要
电牵引采煤机概念设计的目的就是提出电牵引采煤机创新设计方案,提高产品的理想化水平。
本文首先对概念设计的内涵、特点及作用和TRIZ概况、运用及主要内容作了简要的介绍,然后根据机械产品概念设计流程和TRIZ理论创新设计流程提出了改进型机械产品概念设计框架及其创新设计流程,并应用它形成电牵引采煤机改进设计创新方案。
该方法为改进型机械产品创新概念方案的形成提供有效的手段,有利于提高机械产品的理想化水平。
针对电牵引采煤机开发和制造的现状,本文进行了以下方面的工作:
1.根据概念设计流程和TRIZ理论创新流程,提出改进型机械产品概念设计框架和创新设计流程;
2.建立了电牵引采煤机功能结构模型。在分析了采煤机械截割煤岩的特点的基础上,克服了截割运动和牵引运动控制相互隔离状态,建立起他们之间的联系。为实现工程问题的需求功能定位,找到机械产品对应的工程问题技术系统奠定了基础。
3.针对客户需求及电牵引采煤机的功能结构实现工程问题的功能定位,完成了基于TRIZ理论的电牵引采煤机组件的功能关联分析和根本原因分析,为进一步用TRIZ理论解决问题作了前期准备。
4.由根本原因分析结果定义技术冲突和物理冲突,应用创新原理和物一场分析方法,以TRIZ理论中理想度法则为出发点提出了电牵引采煤机的概念设计方案。通过二级模糊综合评价模型的评价结果知到创新方案优于原始方案。
The objective of electro-haulage shearer's conceptual design is to put forward programs of electro-haulage shearer's innovation design and improve its idealizing level.
The thesis firstly introduced the meaning, characteristics and effect of conceptual design as well as general situation of TRIZ, its application and main contents, then produced frame and flow diagram of innovation design basing on mechanical products' conceptual design and TRIZ theory. At same time, the flow of diagram was applied to innovative design of electro-haulage shearer and formed innovating conceptual program.
The method is means of forming innovating conceptual design program on innovation-type mechanical product and in favor to improve the idealizing level of mechanical product.
In allusion to actuality of development and manufacture on electro-haulage shearer at present, the thesis carried on several tasks as follow:
1. The conceptual design frame and flow of innovation are brought forward basing on flow of mechanical products' conceptual design and innovating flow of TRIZ theory.
2. Built up function structure model of electro-haulage shearer. The state of insulation was conquered between cutting movement and haulage movement, and their affiliation was built up at the base of cutting coal's analysis on excavator. It could realize the requirement function location of engineering problem. This established the basis for finding out technique system assemblies of engineering problem on mechanical products.
3. Realize the function location of engineering problem in allusion to client requirements and function structure of electro-haulage. The function-connection analysis and root case analysis that based on TRIZ theory were finished about assemblies of electro-haulage shearer and the preparations in advance were ready for resolving engineering problem with TRIZ theory.
4. Defined the technical contradictory and physical contradictory by root case analysis and put forward conceptual design program of electro-haulage shearer by applying to innovation principle and substance-field analysis grounding on Law of Idealizing Degree of TRIZ. The innovating program senior to original program was known by results of two-stage fuzzy synthetical evaluation.
本文首先对概念设计的内涵、特点及作用和TRIZ概况、运用及主要内容作了简要的介绍,然后根据机械产品概念设计流程和TRIZ理论创新设计流程提出了改进型机械产品概念设计框架及其创新设计流程,并应用它形成电牵引采煤机改进设计创新方案。
该方法为改进型机械产品创新概念方案的形成提供有效的手段,有利于提高机械产品的理想化水平。
针对电牵引采煤机开发和制造的现状,本文进行了以下方面的工作:
1.根据概念设计流程和TRIZ理论创新流程,提出改进型机械产品概念设计框架和创新设计流程;
2.建立了电牵引采煤机功能结构模型。在分析了采煤机械截割煤岩的特点的基础上,克服了截割运动和牵引运动控制相互隔离状态,建立起他们之间的联系。为实现工程问题的需求功能定位,找到机械产品对应的工程问题技术系统奠定了基础。
3.针对客户需求及电牵引采煤机的功能结构实现工程问题的功能定位,完成了基于TRIZ理论的电牵引采煤机组件的功能关联分析和根本原因分析,为进一步用TRIZ理论解决问题作了前期准备。
4.由根本原因分析结果定义技术冲突和物理冲突,应用创新原理和物一场分析方法,以TRIZ理论中理想度法则为出发点提出了电牵引采煤机的概念设计方案。通过二级模糊综合评价模型的评价结果知到创新方案优于原始方案。
The objective of electro-haulage shearer's conceptual design is to put forward programs of electro-haulage shearer's innovation design and improve its idealizing level.
The thesis firstly introduced the meaning, characteristics and effect of conceptual design as well as general situation of TRIZ, its application and main contents, then produced frame and flow diagram of innovation design basing on mechanical products' conceptual design and TRIZ theory. At same time, the flow of diagram was applied to innovative design of electro-haulage shearer and formed innovating conceptual program.
The method is means of forming innovating conceptual design program on innovation-type mechanical product and in favor to improve the idealizing level of mechanical product.
In allusion to actuality of development and manufacture on electro-haulage shearer at present, the thesis carried on several tasks as follow:
1. The conceptual design frame and flow of innovation are brought forward basing on flow of mechanical products' conceptual design and innovating flow of TRIZ theory.
2. Built up function structure model of electro-haulage shearer. The state of insulation was conquered between cutting movement and haulage movement, and their affiliation was built up at the base of cutting coal's analysis on excavator. It could realize the requirement function location of engineering problem. This established the basis for finding out technique system assemblies of engineering problem on mechanical products.
3. Realize the function location of engineering problem in allusion to client requirements and function structure of electro-haulage. The function-connection analysis and root case analysis that based on TRIZ theory were finished about assemblies of electro-haulage shearer and the preparations in advance were ready for resolving engineering problem with TRIZ theory.
4. Defined the technical contradictory and physical contradictory by root case analysis and put forward conceptual design program of electro-haulage shearer by applying to innovation principle and substance-field analysis grounding on Law of Idealizing Degree of TRIZ. The innovating program senior to original program was known by results of two-stage fuzzy synthetical evaluation.
引文
[1]王玉新.复杂机械系统快速创新设计.北京:科学出版社,2006:57-58页
[2]杨海城,廖文和.基于知识的三维CAD技术及应用.北京:科学出版社,2005:1-3页
[3]Frence.M.J.Conceptual Design for Engineers 2nd Edition.London:The Design Council.1971
[4]邹慧君,汪利,王石刚等.机械产品概念设计及其方法综述.机械设计与研究,1998,(2):9-12页
[5]张帅.复合功能产品概念设计建模理论及自动化求解方法研究.浙江大学博士论文.2005:4-5页
[6]陈亚华.基于快速设计策略的概念设计理论及方法研究.重庆大学博士论文.2001:3-4页
[7]Savransky,Semyon D.Engineering of creativity:introduction to TRIZ methodology of inventive problem solving / Semyon D.Savransky.Boca Raton,Fla.:CRC Press,2000.
[8]张志远,何川,张询.TRIZ理论研究综述.重庆工商大学学报(自然科学版).2004,21(1):100-104
[9]赵新军.技术创新理论(TRIZ)及运用.北京:化学工业出版社,2004:102-115页
[10]计算机辅助创新技术-培训教材.北京:北京易维讯科技有限公司.2007:26页
[11]Ellen Domb.Increase Creativity to Improve Quality.TRIZ Journal,Dec.1998
[12]郑称德.TRIZ的产生及其理论体系-TRIZ:创造性主体解决理论(Ⅰ).科技进步与对策,2002,(1):112-114页
[13]檀润华,马建红,张瑞红,张换高.产品设计中的物质-场分析.工程设计.2003,10:4-7页
[14]檀润华.创新设计--TRIZ:发明问题解决问题.北京:机械工业出版社, 2002:76-125页
[15]檀润华.创新设计--TRIZ:发明问题解决问题.北京:机械工业出版社,2002:47-59页
[16]Marconi J..ARIZ:The Algorithm for Inventive Problem Solving,An Americonized Learning Framework.TRIZ Journal,1998
[17]檀润华.创新设计--TRIZ:发明问题解决问题.北京:机械工业出版社,2002:56-60页
[18]Gernot Mueller,James Kowalick.RAPID CONCEPTION OF NEXT-GENERATION TRANSDERMAL DRUG DELIVERY SYSTEMS AND NEXT-GENERATION DRUGS The End of Technology Chaos.TRIZ Journal,Dec.1997,http://www.TRIZ Journal.com/
[19]Julian Blosiu,James Kowalick.TRIZ AND BUSINESS SURVIVAL.TRIZ Journal,Nov.1996
[20]Severine Gahide.Application of TRIZ to Technology Forecasting Case Study:Yarn Spinning Technology.TRIZ Journal,July 2000
[21]刘杰.机电一体化技术基础与产品设计.北京:冶金工业出版社,2003:21-23页
[22]张华.机电一体化技术应用.北京:机械工业出版社,2002:78-81页
[23]G.Pahl,W.Beitz.Engineering Design,London:the design council,1984:186-188P
[24]赵继云,高剑峰,钟廷修.支持变型设计的CAD理论和力法的分析与研究.机械设计.1999,16(2):10-13页
[25]钟廷修.快速响应上程和快速产品设计策略.机械设计与研究.1999,15(1):9-12页
[26]李仁旺等.面向大批量定制的产品建模-理论、方法、应用.北京:科学出版社,2005:122页,83-91页,158-162页
[27]霍志璞.面向创新的机电一体化产品虚拟设计.实验研究.2003(05):10-13页
[28]李建勇.机电一体化技术.北京:科学出版社,2004:102-104页
[29]李贵轩.设汁方法学.北京:世界图书出版公司,1989:27-28页
[30]田志斌,邹慧君,王石刚.基于功能进化过程模型的机电产品设计目标表达.机械研究与应用.2000,3(2):22-24页
[31]韩星.功能设计法.发明与革新.2001(05):11页
[32]曹国忠,檀润华,张瑞红,江屏.基于效应的概念设计过程模型研究.中国机械工程.2005,16(9):823-827页
[33]Mon Donlin,Cheng Chinghsue,Lin Jiaanchern.Evaluating Weapon System Using Fuzzy Analytic Hierarchy Process Based on Entropy Weight.Fuzzy Set and Systems.1994,62:127-134P
[34]韩晓建,邓加褆.产品概念设计方案的评价方法.北京航空航天大学学报.2000,26(2):210-212页
[35]Masayoshi Tomizuka.Mechanics:from the 20th to 21th.Control Engineering Practice.2002(10):877-886P
[36]陶驰东.采掘机械.北京:煤炭工业出版社,1999:33页
[37]陶驰东.采掘机械.北京:煤炭工业出版社,1999:40-42页
[38]廖林清,王化培,石晓辉,牟小云,任发豪.机械设计方法学.重庆:重庆大学出版社,1997:43页
[39]李瑞琴,邹慧君.机电一体化产品概念设计理论研究现状与发展展望.机械设计与研究.2003,19(3):10-13页
[40]王启广,李炳文,黄嘉兴.采掘机械与支护设备.徐州:中国矿业大学出版社,2006:50页,110-111页
[41]马建红,张青华,武优西,等.基于TRIZ的技术进化理论概述.机械设计,2002,19(增刊):12-13页
[42]Ellen Domb.The Ideal Final Result:A Tutorial.February,1997,The TRIZ Journal,http://www.TRIZ Journal.com/
[43]檀润华.创新设计--TRIZ:发明问题解决问题.北京:机械工业出版社,2002:24-26页,33-38页
[44]Ellen Domb.Using the Ideal Final Result to Define the Problem to Be Solved.TRIZ Journal.1998
[45]Iouri Belski.Solving Problems With Method of the Ideal Result.TRIZ Journal.1999
[46]檀润华.创新设计--TRIZ:发明问题解决问题.北京:机械工业出版社,2002:121-122页
[47]牛占文,徐燕申,林岳等.发明创造的科学方法-TRIZ.中国机械工程.1999,10(1):84-89页
[48]廖林清,王化培,石晓辉,牟小云,任发豪.机械设计方法学.重庆:重庆大学出版社,1997:94页
[49]成经平.机械系统概念设计的机构选型模糊综合评价.机械设计院与研究,2001,17(4):15-18页
[2]杨海城,廖文和.基于知识的三维CAD技术及应用.北京:科学出版社,2005:1-3页
[3]Frence.M.J.Conceptual Design for Engineers 2nd Edition.London:The Design Council.1971
[4]邹慧君,汪利,王石刚等.机械产品概念设计及其方法综述.机械设计与研究,1998,(2):9-12页
[5]张帅.复合功能产品概念设计建模理论及自动化求解方法研究.浙江大学博士论文.2005:4-5页
[6]陈亚华.基于快速设计策略的概念设计理论及方法研究.重庆大学博士论文.2001:3-4页
[7]Savransky,Semyon D.Engineering of creativity:introduction to TRIZ methodology of inventive problem solving / Semyon D.Savransky.Boca Raton,Fla.:CRC Press,2000.
[8]张志远,何川,张询.TRIZ理论研究综述.重庆工商大学学报(自然科学版).2004,21(1):100-104
[9]赵新军.技术创新理论(TRIZ)及运用.北京:化学工业出版社,2004:102-115页
[10]计算机辅助创新技术-培训教材.北京:北京易维讯科技有限公司.2007:26页
[11]Ellen Domb.Increase Creativity to Improve Quality.TRIZ Journal,Dec.1998
[12]郑称德.TRIZ的产生及其理论体系-TRIZ:创造性主体解决理论(Ⅰ).科技进步与对策,2002,(1):112-114页
[13]檀润华,马建红,张瑞红,张换高.产品设计中的物质-场分析.工程设计.2003,10:4-7页
[14]檀润华.创新设计--TRIZ:发明问题解决问题.北京:机械工业出版社, 2002:76-125页
[15]檀润华.创新设计--TRIZ:发明问题解决问题.北京:机械工业出版社,2002:47-59页
[16]Marconi J..ARIZ:The Algorithm for Inventive Problem Solving,An Americonized Learning Framework.TRIZ Journal,1998
[17]檀润华.创新设计--TRIZ:发明问题解决问题.北京:机械工业出版社,2002:56-60页
[18]Gernot Mueller,James Kowalick.RAPID CONCEPTION OF NEXT-GENERATION TRANSDERMAL DRUG DELIVERY SYSTEMS AND NEXT-GENERATION DRUGS The End of Technology Chaos.TRIZ Journal,Dec.1997,http://www.TRIZ Journal.com/
[19]Julian Blosiu,James Kowalick.TRIZ AND BUSINESS SURVIVAL.TRIZ Journal,Nov.1996
[20]Severine Gahide.Application of TRIZ to Technology Forecasting Case Study:Yarn Spinning Technology.TRIZ Journal,July 2000
[21]刘杰.机电一体化技术基础与产品设计.北京:冶金工业出版社,2003:21-23页
[22]张华.机电一体化技术应用.北京:机械工业出版社,2002:78-81页
[23]G.Pahl,W.Beitz.Engineering Design,London:the design council,1984:186-188P
[24]赵继云,高剑峰,钟廷修.支持变型设计的CAD理论和力法的分析与研究.机械设计.1999,16(2):10-13页
[25]钟廷修.快速响应上程和快速产品设计策略.机械设计与研究.1999,15(1):9-12页
[26]李仁旺等.面向大批量定制的产品建模-理论、方法、应用.北京:科学出版社,2005:122页,83-91页,158-162页
[27]霍志璞.面向创新的机电一体化产品虚拟设计.实验研究.2003(05):10-13页
[28]李建勇.机电一体化技术.北京:科学出版社,2004:102-104页
[29]李贵轩.设汁方法学.北京:世界图书出版公司,1989:27-28页
[30]田志斌,邹慧君,王石刚.基于功能进化过程模型的机电产品设计目标表达.机械研究与应用.2000,3(2):22-24页
[31]韩星.功能设计法.发明与革新.2001(05):11页
[32]曹国忠,檀润华,张瑞红,江屏.基于效应的概念设计过程模型研究.中国机械工程.2005,16(9):823-827页
[33]Mon Donlin,Cheng Chinghsue,Lin Jiaanchern.Evaluating Weapon System Using Fuzzy Analytic Hierarchy Process Based on Entropy Weight.Fuzzy Set and Systems.1994,62:127-134P
[34]韩晓建,邓加褆.产品概念设计方案的评价方法.北京航空航天大学学报.2000,26(2):210-212页
[35]Masayoshi Tomizuka.Mechanics:from the 20th to 21th.Control Engineering Practice.2002(10):877-886P
[36]陶驰东.采掘机械.北京:煤炭工业出版社,1999:33页
[37]陶驰东.采掘机械.北京:煤炭工业出版社,1999:40-42页
[38]廖林清,王化培,石晓辉,牟小云,任发豪.机械设计方法学.重庆:重庆大学出版社,1997:43页
[39]李瑞琴,邹慧君.机电一体化产品概念设计理论研究现状与发展展望.机械设计与研究.2003,19(3):10-13页
[40]王启广,李炳文,黄嘉兴.采掘机械与支护设备.徐州:中国矿业大学出版社,2006:50页,110-111页
[41]马建红,张青华,武优西,等.基于TRIZ的技术进化理论概述.机械设计,2002,19(增刊):12-13页
[42]Ellen Domb.The Ideal Final Result:A Tutorial.February,1997,The TRIZ Journal,http://www.TRIZ Journal.com/
[43]檀润华.创新设计--TRIZ:发明问题解决问题.北京:机械工业出版社,2002:24-26页,33-38页
[44]Ellen Domb.Using the Ideal Final Result to Define the Problem to Be Solved.TRIZ Journal.1998
[45]Iouri Belski.Solving Problems With Method of the Ideal Result.TRIZ Journal.1999
[46]檀润华.创新设计--TRIZ:发明问题解决问题.北京:机械工业出版社,2002:121-122页
[47]牛占文,徐燕申,林岳等.发明创造的科学方法-TRIZ.中国机械工程.1999,10(1):84-89页
[48]廖林清,王化培,石晓辉,牟小云,任发豪.机械设计方法学.重庆:重庆大学出版社,1997:94页
[49]成经平.机械系统概念设计的机构选型模糊综合评价.机械设计院与研究,2001,17(4):15-18页