基于ERP和TOC的生产物流管理模式及其关键技术研究
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摘要
本文在系统阐述ERP、JIT和TOC三种生产物流管理模式的基础上，提出了ERP和TOC相结合的生产物流管理模式，主要构建了ERP和TOC相结合的生产物流控制模型和系统总体结构模型，给出了结合方法的实施步骤，给出了在此模式下瓶颈辨识和瓶颈排产等关键技术的实现方法，最后开发了瓶颈辨识的原型系统。全文分成七章，具体内容如下：
第一章：阐述了当前企业内部物流管理中存在的问题，在新的竞争环境下企业物流管理的重要性；介绍了现有的生产管理模式中物流控制的特点；总结了国内外现代生产管理方法的研究和应用现状；给出了本论文的研究内容及论文总体结构。
第二章：阐述了ERP、JIT的运作原理，分析了ERP中“推进式”、JIT“拉动式”的物流控制模式及其特性，并系统归纳了TOC中的物流控制原理。
第三章：根据多品种、中小批量制造企业的特点，提出了ERP和TOC相结合的控制模式，构建了此模式下的物流控制功能模型和系统总体结构模型，给出了结合方法的实施步骤。
第四章：在瓶颈辨识关键技术的研究上，依据瓶颈存在的时间动态性，通过研究已有设备时段划分的方法，提出了一种能够包含完整
浙江T业大学硕士学位论文
零件任务的时段划分方法，给出了实现该方法的时段搜索算法，并通
过实例对算法进行了验证;同时给出了以客户订单为始点，进行瓶颈
辨识的处理流程。
第五章:在瓶颈列鑫产关键技术的研究上，采用了多工件多目标排序
的模糊产生式方法;在关键工序计划编制的过程中，考虑了瓶颈设备
的调整时间，对传统计划编制的数学模型进行了改进。
第六章:基于班汗和TQC的瓶颈辨识原理，设计开发了瓶颈辨识
的原型系统，并给出了系统实现的关键算法程序流程。
第七章:对全文进行总结，并对今后研究的工作作出展望。
Based on presenting three kinds of production logistics management mode of ERP, JIT and TOC, production logistics management mode based on ERP and TOC is proposed. The production logistics control function model and logistics system architecture model under this mode are built. The steps of how to realize this kind of mode are given. The realization way of the key techniques of bottle recognition and bottle production scheduling are given. A prototype system is designed and realized. The dissertation is divided into seven chapters to analyze and research the topics. The detail contents are summarized as follows:
In chapter 1, the problems existed in the logistics system of Domestic enterprises are presented and the importance of logistics management under the new competition surrounding are discussed. The logistics control characteristics of Production management mode in existence are introduced.
State-of-the-arts of the modern production management techniques are summarized. The main contents, general structure scheme of this dissertation are given.
In chapter 2, the principles of ERP and JIT are presented. The push system of ERP and the pull system of JIT in logistics control field are analyzed. The logistics control principles of TOC are summarized in detail.
In chapter 3, according as the characteristics of multi-specification, medium and small batch manufacturing enterprises, production logistics management mode based on ERP and TOC is proposed. The production logistics control function model and logistics system architecture model under this mode are built. The steps of how to realize this kind of mode are given.
In chapter 4, as to the key technique, bottle recognition, according as the timeliness of the bottle existence and through research on the way of the period of time division, a new way of how to divide the time period is proposed and a search algorithm of period of time of the machine is given to realize this way. Also an example is given to validate the algorithm. At the same time, a handle flow of bottle recognition is given which begin with handling the order.
In chapter 5, to the key technique, bottle production scheduling, the way of multi-objective optimization of the fuzzy production rule system is
applied. During the key working procedure scheduling, the traditional model of scheduling is ameliorated considering the adjust time.
In chapter 6, according to the theory of bottle recognition in the dissertation, a prototype system is designed and realized. And the two key algorithms program flow in the system are given.
In chapter 7, the main results and conclusions of the thesis are summarized and the future work is prospected.
第一章：阐述了当前企业内部物流管理中存在的问题，在新的竞争环境下企业物流管理的重要性；介绍了现有的生产管理模式中物流控制的特点；总结了国内外现代生产管理方法的研究和应用现状；给出了本论文的研究内容及论文总体结构。
第二章：阐述了ERP、JIT的运作原理，分析了ERP中“推进式”、JIT“拉动式”的物流控制模式及其特性，并系统归纳了TOC中的物流控制原理。
第三章：根据多品种、中小批量制造企业的特点，提出了ERP和TOC相结合的控制模式，构建了此模式下的物流控制功能模型和系统总体结构模型，给出了结合方法的实施步骤。
第四章：在瓶颈辨识关键技术的研究上，依据瓶颈存在的时间动态性，通过研究已有设备时段划分的方法，提出了一种能够包含完整
浙江T业大学硕士学位论文
零件任务的时段划分方法，给出了实现该方法的时段搜索算法，并通
过实例对算法进行了验证;同时给出了以客户订单为始点，进行瓶颈
辨识的处理流程。
第五章:在瓶颈列鑫产关键技术的研究上，采用了多工件多目标排序
的模糊产生式方法;在关键工序计划编制的过程中，考虑了瓶颈设备
的调整时间，对传统计划编制的数学模型进行了改进。
第六章:基于班汗和TQC的瓶颈辨识原理，设计开发了瓶颈辨识
的原型系统，并给出了系统实现的关键算法程序流程。
第七章:对全文进行总结，并对今后研究的工作作出展望。
Based on presenting three kinds of production logistics management mode of ERP, JIT and TOC, production logistics management mode based on ERP and TOC is proposed. The production logistics control function model and logistics system architecture model under this mode are built. The steps of how to realize this kind of mode are given. The realization way of the key techniques of bottle recognition and bottle production scheduling are given. A prototype system is designed and realized. The dissertation is divided into seven chapters to analyze and research the topics. The detail contents are summarized as follows:
In chapter 1, the problems existed in the logistics system of Domestic enterprises are presented and the importance of logistics management under the new competition surrounding are discussed. The logistics control characteristics of Production management mode in existence are introduced.
State-of-the-arts of the modern production management techniques are summarized. The main contents, general structure scheme of this dissertation are given.
In chapter 2, the principles of ERP and JIT are presented. The push system of ERP and the pull system of JIT in logistics control field are analyzed. The logistics control principles of TOC are summarized in detail.
In chapter 3, according as the characteristics of multi-specification, medium and small batch manufacturing enterprises, production logistics management mode based on ERP and TOC is proposed. The production logistics control function model and logistics system architecture model under this mode are built. The steps of how to realize this kind of mode are given.
In chapter 4, as to the key technique, bottle recognition, according as the timeliness of the bottle existence and through research on the way of the period of time division, a new way of how to divide the time period is proposed and a search algorithm of period of time of the machine is given to realize this way. Also an example is given to validate the algorithm. At the same time, a handle flow of bottle recognition is given which begin with handling the order.
In chapter 5, to the key technique, bottle production scheduling, the way of multi-objective optimization of the fuzzy production rule system is
applied. During the key working procedure scheduling, the traditional model of scheduling is ameliorated considering the adjust time.
In chapter 6, according to the theory of bottle recognition in the dissertation, a prototype system is designed and realized. And the two key algorithms program flow in the system are given.
In chapter 7, the main results and conclusions of the thesis are summarized and the future work is prospected.
引文
[1]http://www.china-logisticsnet.com/pvsl/displayit.asp?id=60
[2]hnp://www.ec56.com/magazine/article_show.php
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[24] 李淑萍，杨亚文等．多品种小批量生产方式管理系统．机械设计与制造，2000，(5)：16-17
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[29] DePaul University. Management Science, Theory of Constraints/Optimized Production Technology and Local Optimization.
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[31] Simon F. Hurleyl,1, D. Clay Whybark",~* Inventory and capacity trade-os in a manufacturing cell. Int. J. Production Economics 59 (1999)203-212
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[35]李培根．制造系统性能分析建模——理论与方法．华中理工大学出版社．1998．5
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[2]hnp://www.ec56.com/magazine/article_show.php
[3]张毅．制造资源计划MRPII及其应用．清华大学出版社．1997．9
[4]薛恒新．ERP：MRPII的延伸与发展．中国机械工程．96．7(2)：7-9
[5]李权兵，黎文，周霞．MRPII、JIT和TOC集成的实证研究．工业工程与管理2000年第5期
[6]Anon. Materials management, Purchasing and Production Planning, International Journal of Physical Distribution and Logistics Management,1990,20(8):23-25
[7]丰田生产系统特性分析．中国机械工程97．8(1)：62-64
[8]汪定伟．MRPII与JIT结合的生产管理方法．科学出版社．1996．6
[9]Sillince J A A, Sykes G M H. Integrating MRPII and JIT: a management rather than a technical challenge. International Journal of Operations & Production Management, 1993, 13 (4): 18-31
[10]孙林岩，汪建．先进制造模式—理论与实践．西安交通大学出版社．2002．10
[11]方建华，林财兴，方明伦．基于MRPII和JIT的混合控制的设计与实现．机电一体化．2000，(6)：23-26
[12]郝彦辉，郝永敬．MRPII与JIT的比较与集成．工业工程与管理，2000，3(3)：21-24
[13]Pegels C.C.Japan Vs The West: Implication for Management. Klumer Nijhoff Publishing. 1984
[14]Sarker, B.R.and Fitxsimmons. The Performance of Push and Pull System:A Simulation and Comparative Study.Int.J.Production Res, 1989,27(11): 1715-1713
[15]姜思杰，徐晓飞．大型单件小批生产的计划与控制模式．计算机集成制造系统—CIMS．2001，7(2)：1-5
[16]J.PETTY, M.D.STIRLING and L.C.TRAVIS, Finite capacity scheduling and MRP implementation. Advance in Manufacturing Technology-the Fourteenth National Conference on Manufacturing.
[17] 徐吴宁，杨东超，孙宗禹．MRPII系统中TOC的研究及应用．工业工程．2000，3(1)：44-46
[18] 阙定胜，陈统坚．TOC与MRPII的混合系统．机械加工与自动化．2001年第5期：3-6
[19] 綦振法，王世德．MRPII、JIT与TOC的集成模式研究．华东经济管理．2002，16(6)：72-74
[20] 陈志祥，陈荣秋，马士华．面向SCM的生产计划与控制系统总体模型．高技术通讯．2000，(9)：74-77
[21] 陈志祥，汪云峰，马士华．供应链运营机制研究—生产计划与控制模型．工业工程与管理．2000，(2)：22-25
[22] 钱碧波，潘晓弘等．CIMS环境下生产计划与控制系统的研究与开发．机电一体化论文集．1997
[23] 唐立新，杨自厚，王梦光．CIMS下MRPII多级生产批量计划问题的研究．控制理论与应用．1997，14(3)：376-382
[24] 李淑萍，杨亚文等．多品种小批量生产方式管理系统．机械设计与制造，2000，(5)：16-17
[25] 戴宝纯，张宇孝．“按订单”生产模式下生产计划的编制．制造业自动化．2000，22(9)：1-77
[26] 武振业，谭建伟．离散型企业生产管理模式研究．西南交通大学学报 1998，33(4)：448-452
[27] Eliyahu M.Goldratt. The Haystack Syndrome-Siting Information Out of the Data Ocean. USA MA: the North River Press,1990
[28] Krenz K. PTTD's Theory of Constraints Reference Book. Ford Motor Company: Technolgy Systems Corporation. 1995
[29] DePaul University. Management Science, Theory of Constraints/Optimized Production Technology and Local Optimization.
[30] Leslie K. Duclos~*, Michael S. Spencer The impact of a constraint buffer in a flow shop, Int. J. Production Economics 42 (1995) 175-185
[31] Simon F. Hurleyl,1, D. Clay Whybark",~* Inventory and capacity trade-os in a manufacturing cell. Int. J. Production Economics 59 (1999)203-212
[32]时涛，张劲．运用约束理论优化汽车生产企业零件供应管理．工业工程与管理2002年第6期：65-67
[33]王玉荣．瓶颈管理．机械工业出版社．2002．6
[34]潘家邵，曹德弼．现代生产管理学．清华大学出版社．2003．9：244-259
[35]李培根．制造系统性能分析建模——理论与方法．华中理工大学出版社．1998．5
[36]齐二石，荆冰彬．物流工程冲国科学技术出版社．2001．5
[37]王之泰．现代物流管理．中国工人出版社，2001．7
[38]张晓萍，颜永年，吴耀华．现代生产物流及仿真．清华大学出版社，1998．1
[39]温咏棠．MRPII制造资源计划系统．机械工业出版社
[40]秦荪涛．现代企业资源计划管理(ERP)系统的构建研究．计算机系统应用．1999．13(6)：15-19
[41]丁立言．物流系统工程．清华大学出版社．2000
[42]胡自新．制造资源计划系统．MRPII的理论与应用．中国物资出版社．1994
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