管接头内螺纹双针计算机测量系统的研究
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摘要
本文目的是研究开发一套接触式油管接头内螺纹计算机测量系统，满足宝钢公司提出的内螺纹检测的要求。论文在分析前人研究设计中的成功经验和不足的基础上，提出了双针测量的系统方案，并对测量系统的数字滤波、算法模型和误差分析进行了深入的研究。
第一， 针对内螺纹单针测量系统存在的定位基准误差，提出了双针测量的
体系结构，并利用双测针结构对定位误差进行修正。
第二， 针对内螺纹单针测量系统中的数字滤波失真，提出了零相位数字滤
波，分析了其原理，并设计了一阶零相位数字滤波器和高阶零相位数字滤波器。
第三， 建立了基于中径线的参数算法模型，利用二次插补拟合中径线，并
在此基础上给出了各主要参数的计算过程，从而解决了基于理论齿型的算法因滤波失真和牙型角误差而带来的数据处理误差问题。
第四， 此外，本文还对电感传感器进行了线性校正及误差分析，讨论了激
光传感器倾角误差，并对机械设计中的定位结构进行了误差分析，提出了改进的措施。
最后，利用管接头的三种定位状态采集的测量数据，对内螺纹双针计算机测量系统的硬件结构和算法进行实验测试，实验结果验证了理论分析的正确性和系统的可行性。
通过本课题对管接头内螺纹测量系统的体系结构，参数数学模型、误差分
析的研究，为内螺纹测量系统的实用化打下了良好的基础。
The main target of the research is to design and manufacture a CAT(Computer Aided Test) system of joint internal thread, in order to improve the measuring accuracy and quality of the joint internal thread of BAO STEEL Inc. This paper analyzes the success and limitation of the former design, and introduces a double probe system. On the basement, the paper deeply researches the following problems: digital signal process, arithmetic model, error analyzing and so on.
Firstly, considering the single probe system's datum error, the paper puts forward a double probe system and modifies the datum error.
Secondly, considering the problem of phase error of the single probe system, the paper introduces zero phase filter and designs zero phase filters after analyzes its principle.
Thirdly, the paper builds parameter arithmetic model based on the middle line. We get the middle line from two interpolations, and give the compute course of the main parameters. In this way, we can avoid the phase error and thread side error what the single probe system cannot escape.
Fourthly, this paper standardizes the linear of the inductance sensor and analyzes its error. Then we discuss the angle error of the laser sensor and the datum plane error of the mechanism. Finally, the paper gives some advice to improve the mechanism.
Finally, we experiment the structure and math model with three groups data. The results prove that the system is successful.
The research of the structure, parameter math model and error analyzing of the double probes system makes a good foundation for the actual use in the field.
Su Lisheng(Manufacture and Automation)
Directed by Yang Jianwu
第一， 针对内螺纹单针测量系统存在的定位基准误差，提出了双针测量的
体系结构，并利用双测针结构对定位误差进行修正。
第二， 针对内螺纹单针测量系统中的数字滤波失真，提出了零相位数字滤
波，分析了其原理，并设计了一阶零相位数字滤波器和高阶零相位数字滤波器。
第三， 建立了基于中径线的参数算法模型，利用二次插补拟合中径线，并
在此基础上给出了各主要参数的计算过程，从而解决了基于理论齿型的算法因滤波失真和牙型角误差而带来的数据处理误差问题。
第四， 此外，本文还对电感传感器进行了线性校正及误差分析，讨论了激
光传感器倾角误差，并对机械设计中的定位结构进行了误差分析，提出了改进的措施。
最后，利用管接头的三种定位状态采集的测量数据，对内螺纹双针计算机测量系统的硬件结构和算法进行实验测试，实验结果验证了理论分析的正确性和系统的可行性。
通过本课题对管接头内螺纹测量系统的体系结构，参数数学模型、误差分
析的研究，为内螺纹测量系统的实用化打下了良好的基础。
The main target of the research is to design and manufacture a CAT(Computer Aided Test) system of joint internal thread, in order to improve the measuring accuracy and quality of the joint internal thread of BAO STEEL Inc. This paper analyzes the success and limitation of the former design, and introduces a double probe system. On the basement, the paper deeply researches the following problems: digital signal process, arithmetic model, error analyzing and so on.
Firstly, considering the single probe system's datum error, the paper puts forward a double probe system and modifies the datum error.
Secondly, considering the problem of phase error of the single probe system, the paper introduces zero phase filter and designs zero phase filters after analyzes its principle.
Thirdly, the paper builds parameter arithmetic model based on the middle line. We get the middle line from two interpolations, and give the compute course of the main parameters. In this way, we can avoid the phase error and thread side error what the single probe system cannot escape.
Fourthly, this paper standardizes the linear of the inductance sensor and analyzes its error. Then we discuss the angle error of the laser sensor and the datum plane error of the mechanism. Finally, the paper gives some advice to improve the mechanism.
Finally, we experiment the structure and math model with three groups data. The results prove that the system is successful.
The research of the structure, parameter math model and error analyzing of the double probes system makes a good foundation for the actual use in the field.
Su Lisheng(Manufacture and Automation)
Directed by Yang Jianwu
引文
1 周强. 管接箍内螺纹CAT系统计算方法的研究. 北京工业大学硕士论文. 2000:1~101
2 郑刚. 油套管接头螺纹CAT系统软件的设计与开发. 北京工业大学硕士论文. 2000:1~78
3 李屹. 非接触式管接头内螺纹CAT系统的研究与开发. 北京工业大学硕士论文. 2000: 1~59
4 邹自立, 蒋芬良. 光纤传感器的标定曲线拟合与误差分析. 光通讯技术, 1994, (1):31~34
5 王安, 樊文侠. 一种扩展电涡流传感器线性范围的新方法. 西安工业学院学报, 1996, (2):114~119
6 邵东向, 郭华. 电感式位移传感器线性补偿技术. 传感器技术, 1999,(2):38~40
7 俞建卫, 余晓芬. 轮廓仪数字化技术中几个主要问题的研究. 合肥工业大学学报, (4):101~105
8 田世颖, 王维菊. 内螺纹测量装置的开发. 电站系统工程, (3):57~59
9 张重建, 朱德钦. 测量基准的选择. 计量技术, (6):7~9
10 金增伟. Talysurf-6型触针式轮廓仪测量表面质量的特点. 实验室研究与探
索, (4):48~51
11 程维明, 韦春龙. MatLab在数字光学显微轮廓仪中的应用. 上海大学学报,
(5):384~386
12 纪跃波, 秦树人. 零相位数字滤波器. 重庆大学学报, (6):4~7
13 刘东辉, 陈德智. 一种基于小波分析的除噪方法. 仪器仪表学报, (6):636~637
14 孙玉芹, 李宏. 电动轮廓仪相位校正滤波的一种新方法. 宇航计测技术,
(2):26~29
15 苏庆会, 王梅花. FIFO在计算机高速采集系统中的应用. 电子计算机与外部设备, (5)65~66
16 李训铭, 李仕锋. 基于FIFO共享RAM的数据采集系统. 河海大学学报,
(4):81~84
17 赵勇, 李鹏生. 航空航天用MJ内螺纹及其非接触检测方法. 计量技术. 1999, (11):3~4
18 孙香庭. 内螺纹中径测量装置. 计量技术. 1998, (5):2~3
19 赵勇, 李鹏生. MJ内螺纹横截面形状定中心方法的研究. 光电子技术与信息. 2001, (1):40~42
20 黄晓峰, 陈金鹏. 数字滤波器的设计. 兰州工业高等专科学校学报. 1996,
(1):9~11
21 扬甬英, 桌永模. 激光双焦干涉球面轮廓仪实时扫描及数据处理系统. 光
学仪器. 1994, (16):26~33
22 Martin, J.A. Fundamental finite element evaluation of a three dimensional
rolled thread form: modelling and experimental results. American Society of Mechanical Engineers, Pressure Vessels and Piping Division (Publication) PVP, v 373, Fatigue, Fracture, and Residual Stresses, 1998, p 457-467
23 Brudnyj, A.I., Kravchuk, G.M. v 13, n 3, May-Jun, Influence of solid
lubricants on friction moment in thread 1992, p 536-537
24 Bailey, E.I. Smith, J.E. Testing thread compounds for rotary-shouldered
connections Drilling Conference - Proceedings, 1992, p 35-44
25 Monkman, G.J. Two dimensional laser thread counter. Proc Jt Hung Br Int
Mechatronics Conf, 1994, p 311-316
26 Hashimura, Shinji. A new detecting method of clamping force of bolted joint.
Nippon Kikai Gakkai Ronbunshu, C Hen/Transactions of the Japan Society of Mechanical Engineers, Part C, v 68, n 7, July, 2002, p 2137-2144
27 Zeng, X. Ghenaim, A. Analysis of interstices of a continuous thread by image
processing techniques. IEEE International Conference on Fuzzy Systems, v 4, International Joint Conference of the 4th IEEE International Conference on Fuzzy Systems and the 2nd International Fuzzy Engineering Symposium, 1995, p 2017-2024
28 He, Wanqing. Yu, Yuefeng. Development of video processing based on coal
flame detector system. American Society of Mechanical Engineers, Fuels and Combustion Technologies Division (Publication) FACT, v 23-1, 1999, p 349-353
29 Cohen, Reuven Ofek, Yoram Reliable transmission of data over a semi-FIFO
routing layer. Computer Networks and ISDN Systems, v 27, n 12, Nov, 1995, p 1633-1649
30 Homan, Peter. Bester, Janez. Basic characteristics of FIFO packet switches.
Elektrotehniski Vestnik/Electrotechnical Review, v 69, n 5, 2002, p 247-252
31 Molnar, Charles E. Jones, Ian W.; Coates, William S. Two FIFO ring
performance experiments. Proceedings of the IEEE, v 87, n 2, Feb, 1999, p 297-307
32 Ou, Q.-L. He, K.-Z. Design of software of measure and control system for
automatic paver. Xiangtan Kuangye Xueyuan Xuebao/Journal of Xiangtan Mining Institute, v 16, n 1, March, 2001, p 64-67
33 Liu, Henry X. Oh, Jun-Seok. Adaptive signal control system with online
performance measure for a single intersection. Transportation Research Record, n 1811, 2002, 02-3353, p 131-138
34 He, Zhen. Liu, Bao. A study on measurement system analysis for different
measurement conditions. Proceedings of the Seventh International Conference on Industrial Engineering and Engineering Management, 2000, p 408-412
35 Hu, Qingying, Huang, Peisen S. Calibration of a three-dimensional shape
measurement system. Optical Engineering, v 42, n 2, February, 2003, p 487-493
36 Zhang, Fengsheng, Zhang, Guanghui. Research on computer aided
measuring system for transmission error. Proceedings of the International Conference on Mechanical Transmissions (ICMT 2001), 2001, p 382-385
37 Huang, Peisen S, Hu, Qingying. Error compensation for a
three-dimensional shape measurement system. Optical Engineering, v 42, n 2, February, 2003, p 482-486
38 Jing, Wencai, Zhang, Yimo. Analysis of the influence of opto-electro-mechanical devices on the measurement accuracy of a distributed polarization detection system. Measurement Science and Technology, v 14, n 3, March, 2003, p 294-300
39 Zhao, Yuliang, Xu, Zhaolin. Laser micro-displacement measurement system
based on CCD. Jiguang Jishu/Laser Technology, v 27, n 1, February, 2003, p 73
40 Dai, Fu-Ping, Lu, Shu-Yuan. Design and utilization of electrochemical
measurement system based on LabVIEW. Lanzhou Daxue Xuebao/Journal of Lanzhou University, v 38, n 6, December, 2002, p 44
41 Khosrowjerdi, Mohammad, Aflaki, James. An integrated computer-aided
data acquisition and control system. Proceedings of the ASME Design Engineering Technical Conference, v 1, 2002, p 225-230
2 郑刚. 油套管接头螺纹CAT系统软件的设计与开发. 北京工业大学硕士论文. 2000:1~78
3 李屹. 非接触式管接头内螺纹CAT系统的研究与开发. 北京工业大学硕士论文. 2000: 1~59
4 邹自立, 蒋芬良. 光纤传感器的标定曲线拟合与误差分析. 光通讯技术, 1994, (1):31~34
5 王安, 樊文侠. 一种扩展电涡流传感器线性范围的新方法. 西安工业学院学报, 1996, (2):114~119
6 邵东向, 郭华. 电感式位移传感器线性补偿技术. 传感器技术, 1999,(2):38~40
7 俞建卫, 余晓芬. 轮廓仪数字化技术中几个主要问题的研究. 合肥工业大学学报, (4):101~105
8 田世颖, 王维菊. 内螺纹测量装置的开发. 电站系统工程, (3):57~59
9 张重建, 朱德钦. 测量基准的选择. 计量技术, (6):7~9
10 金增伟. Talysurf-6型触针式轮廓仪测量表面质量的特点. 实验室研究与探
索, (4):48~51
11 程维明, 韦春龙. MatLab在数字光学显微轮廓仪中的应用. 上海大学学报,
(5):384~386
12 纪跃波, 秦树人. 零相位数字滤波器. 重庆大学学报, (6):4~7
13 刘东辉, 陈德智. 一种基于小波分析的除噪方法. 仪器仪表学报, (6):636~637
14 孙玉芹, 李宏. 电动轮廓仪相位校正滤波的一种新方法. 宇航计测技术,
(2):26~29
15 苏庆会, 王梅花. FIFO在计算机高速采集系统中的应用. 电子计算机与外部设备, (5)65~66
16 李训铭, 李仕锋. 基于FIFO共享RAM的数据采集系统. 河海大学学报,
(4):81~84
17 赵勇, 李鹏生. 航空航天用MJ内螺纹及其非接触检测方法. 计量技术. 1999, (11):3~4
18 孙香庭. 内螺纹中径测量装置. 计量技术. 1998, (5):2~3
19 赵勇, 李鹏生. MJ内螺纹横截面形状定中心方法的研究. 光电子技术与信息. 2001, (1):40~42
20 黄晓峰, 陈金鹏. 数字滤波器的设计. 兰州工业高等专科学校学报. 1996,
(1):9~11
21 扬甬英, 桌永模. 激光双焦干涉球面轮廓仪实时扫描及数据处理系统. 光
学仪器. 1994, (16):26~33
22 Martin, J.A. Fundamental finite element evaluation of a three dimensional
rolled thread form: modelling and experimental results. American Society of Mechanical Engineers, Pressure Vessels and Piping Division (Publication) PVP, v 373, Fatigue, Fracture, and Residual Stresses, 1998, p 457-467
23 Brudnyj, A.I., Kravchuk, G.M. v 13, n 3, May-Jun, Influence of solid
lubricants on friction moment in thread 1992, p 536-537
24 Bailey, E.I. Smith, J.E. Testing thread compounds for rotary-shouldered
connections Drilling Conference - Proceedings, 1992, p 35-44
25 Monkman, G.J. Two dimensional laser thread counter. Proc Jt Hung Br Int
Mechatronics Conf, 1994, p 311-316
26 Hashimura, Shinji. A new detecting method of clamping force of bolted joint.
Nippon Kikai Gakkai Ronbunshu, C Hen/Transactions of the Japan Society of Mechanical Engineers, Part C, v 68, n 7, July, 2002, p 2137-2144
27 Zeng, X. Ghenaim, A. Analysis of interstices of a continuous thread by image
processing techniques. IEEE International Conference on Fuzzy Systems, v 4, International Joint Conference of the 4th IEEE International Conference on Fuzzy Systems and the 2nd International Fuzzy Engineering Symposium, 1995, p 2017-2024
28 He, Wanqing. Yu, Yuefeng. Development of video processing based on coal
flame detector system. American Society of Mechanical Engineers, Fuels and Combustion Technologies Division (Publication) FACT, v 23-1, 1999, p 349-353
29 Cohen, Reuven Ofek, Yoram Reliable transmission of data over a semi-FIFO
routing layer. Computer Networks and ISDN Systems, v 27, n 12, Nov, 1995, p 1633-1649
30 Homan, Peter. Bester, Janez. Basic characteristics of FIFO packet switches.
Elektrotehniski Vestnik/Electrotechnical Review, v 69, n 5, 2002, p 247-252
31 Molnar, Charles E. Jones, Ian W.; Coates, William S. Two FIFO ring
performance experiments. Proceedings of the IEEE, v 87, n 2, Feb, 1999, p 297-307
32 Ou, Q.-L. He, K.-Z. Design of software of measure and control system for
automatic paver. Xiangtan Kuangye Xueyuan Xuebao/Journal of Xiangtan Mining Institute, v 16, n 1, March, 2001, p 64-67
33 Liu, Henry X. Oh, Jun-Seok. Adaptive signal control system with online
performance measure for a single intersection. Transportation Research Record, n 1811, 2002, 02-3353, p 131-138
34 He, Zhen. Liu, Bao. A study on measurement system analysis for different
measurement conditions. Proceedings of the Seventh International Conference on Industrial Engineering and Engineering Management, 2000, p 408-412
35 Hu, Qingying, Huang, Peisen S. Calibration of a three-dimensional shape
measurement system. Optical Engineering, v 42, n 2, February, 2003, p 487-493
36 Zhang, Fengsheng, Zhang, Guanghui. Research on computer aided
measuring system for transmission error. Proceedings of the International Conference on Mechanical Transmissions (ICMT 2001), 2001, p 382-385
37 Huang, Peisen S, Hu, Qingying. Error compensation for a
three-dimensional shape measurement system. Optical Engineering, v 42, n 2, February, 2003, p 482-486
38 Jing, Wencai, Zhang, Yimo. Analysis of the influence of opto-electro-mechanical devices on the measurement accuracy of a distributed polarization detection system. Measurement Science and Technology, v 14, n 3, March, 2003, p 294-300
39 Zhao, Yuliang, Xu, Zhaolin. Laser micro-displacement measurement system
based on CCD. Jiguang Jishu/Laser Technology, v 27, n 1, February, 2003, p 73
40 Dai, Fu-Ping, Lu, Shu-Yuan. Design and utilization of electrochemical
measurement system based on LabVIEW. Lanzhou Daxue Xuebao/Journal of Lanzhou University, v 38, n 6, December, 2002, p 44
41 Khosrowjerdi, Mohammad, Aflaki, James. An integrated computer-aided
data acquisition and control system. Proceedings of the ASME Design Engineering Technical Conference, v 1, 2002, p 225-230