双滚筒测调联动测试车起升系统与控制系统设计
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摘要
常规试井车仅有一个钢丝绞车,作业时频繁投捞起下堵塞器和井下工具,效率低、测调周期长、工作强度大。由此研制了双滚筒测调联动测试车,双滚筒测调联动测试车的核心是起升系统与控制系统,通过起升与控制系统,实现测调仪器在井下按照要求的速度提升、下放与定位,并负责传输测试和调整信号,完成注水井各层配注量的实时测试与调整,提高作业效率、缩短测试周期、减少了工人劳动强度。
在分析注水井测调工艺的基础上,提出了设计目标,选定车辆底盘,进行车辆整体布局的设计,重点进行起升系统、控制系统设计,并对起升系统与控制系统等主要部件进行计算和校核。双滚筒绞车、自动排丝装置、计量装置及绞车动力系统是起升系统的技术关键,在文中作了重点论述。
依据上述设计思路,试制了双滚筒测调联动测试车,并在多口注水井上进行了试验,取得了较理想的效果,具有进一步推广应用的价值。
The conventional well test truck noly has one slick-line drum, the operators need running and pulling plug or other downhole tools frequently while working. The work efficiency is low and the operating time is long. So we develop double-drum linkage adjustment testing truck.. Lift and control system is the core system of the truck.The main function is made the downhole instruments downgoing and upgoing in water injection well with a wanted speed,and stopping in certain zone.The testing and adjusting signal between downhole iinstruments and the computer can be transferred by the lable of the hoist.So the water injection well can be tested and adjusted real time. The double-drum linkage adjustment testing truck can reduce the operating time, improve the work efficiency and decrease worker physical intensity.
On the basis of water injection well testing technology,we offer the technical parameter. choose chassis,design general layout of the truck,we focus on lift systen design and control system design, and do some checking calculation to key parts. double-drum hoist design, cable arrangement device, measurement dcvice and motive power of hoist are the key technique,The paper discuss them with emphasis.
In accordance with the content mentioned above, we trial-produced a double-drum linkage adjustment testing truck and used it in Daqing Oil-field, The testing truck is very effective and lays a foundation for mass production of the double-drum linkage adjustment testing truck.
在分析注水井测调工艺的基础上,提出了设计目标,选定车辆底盘,进行车辆整体布局的设计,重点进行起升系统、控制系统设计,并对起升系统与控制系统等主要部件进行计算和校核。双滚筒绞车、自动排丝装置、计量装置及绞车动力系统是起升系统的技术关键,在文中作了重点论述。
依据上述设计思路,试制了双滚筒测调联动测试车,并在多口注水井上进行了试验,取得了较理想的效果,具有进一步推广应用的价值。
The conventional well test truck noly has one slick-line drum, the operators need running and pulling plug or other downhole tools frequently while working. The work efficiency is low and the operating time is long. So we develop double-drum linkage adjustment testing truck.. Lift and control system is the core system of the truck.The main function is made the downhole instruments downgoing and upgoing in water injection well with a wanted speed,and stopping in certain zone.The testing and adjusting signal between downhole iinstruments and the computer can be transferred by the lable of the hoist.So the water injection well can be tested and adjusted real time. The double-drum linkage adjustment testing truck can reduce the operating time, improve the work efficiency and decrease worker physical intensity.
On the basis of water injection well testing technology,we offer the technical parameter. choose chassis,design general layout of the truck,we focus on lift systen design and control system design, and do some checking calculation to key parts. double-drum hoist design, cable arrangement device, measurement dcvice and motive power of hoist are the key technique,The paper discuss them with emphasis.
In accordance with the content mentioned above, we trial-produced a double-drum linkage adjustment testing truck and used it in Daqing Oil-field, The testing truck is very effective and lays a foundation for mass production of the double-drum linkage adjustment testing truck.
引文
[1]巨亚锋,王治国,马红星等.分层注水井智能测试调配技术试验评价[J].油气井测试,2006,(6) :51～53.
[2]刘永胜.注水井分层智能联动调配系统[J].石油仪器,2007,21(1):62～63.
[3]王中国,王清发,贺贵欣.井下测调仪[J].油气田地面工程,2005,(2): (i001).
[4]王立军,柳桂霞.测井车电缆滚筒的传动系统设计[J].沈阳航空工业学院学报,2001,18(1):32～33.
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[6]牛明勇,李福泉,曹波.ASEP直读试井车的改造[J].油气井测试,2003,12(3):56～57.
[7]高天彪,穆殿森,许文成,陈秀江.JY5041TSJ40型试井车的研制与应用[J].石油矿场机械,2006,35(6):45～47.
[8]白学东,刘卫明.SLIMLIME+K型多功能撬装双滚筒试井绞车简介[J].油气井测试,2003,12(1):58～59.
[9]汪强.测井车液压系统油温控制[J].机电国际市场,2002,(3):36～38.
[10]叶定奇.排缆机构在电缆绞车中的应用[J].水雷战与舰船防护,2004(3):25～28.
[11]耿宪良,王兴朴,朱慧奇.我国石油专用汽车的现状与未来[J].石油机械,2001,29(4):1～5.
[12]周留霞,冯小琴,张玉峰.液压测井车的研制与应用[J].石油矿场机械,2003,32(5):66～67.
[13]李伟,曹刚,油田测井绞车排绳机构[J].大庆石油学院学报,2002,26(3):80～82.
[14]张平,刘强,油田专用车辆制动系统的改进[J].专用汽车,2008,(2):59～60.
[15]徐灏.机械设计手册[M].北京:机械工业出版社,1995.
[16]路勇祥.液压气动技术手册[M].北京:机械工业出版社,2003.
[17]程志刚.新编电气工程师手册[M].安徽:安徽文化音像出版社,2004.
[18]Huang, Zhiqian, The Progress And Prospect Of Equipment Manufacturing In China For Oil And Gas Exploration And Production[J]. International Meeting on Petroleum Engineering. 1995.
[19]Pearson, C.M., ARCO Oil and Gas Co. Development and Application of an Operator's Stimulation Monitoring System[J]. SPE Annual Technical Conference and Exhibition, 27-30 September 1987, Dallas, Texas.
[20]Larimore, D.R., Fehrmann, G.Z., Halliburton Energy Services. Field Cases of Cost-Efficient Slickline Well Interventions[J]. SPE Drilling & Completion, Volume 13, Number 3, September 1998.
[21]Syed Abu Faizal, SPE, and Hasan S. Al-Hashim, SPE, King Fahd University of Petroleum and Minerals. Interference Testing With Horizontal Wells in Layered Reservoir[J]. Asia Pacific Oil and Gas Conference and Exhibition, 30 October-1 November 2007, Jakarta, Indonesia.
[2]刘永胜.注水井分层智能联动调配系统[J].石油仪器,2007,21(1):62～63.
[3]王中国,王清发,贺贵欣.井下测调仪[J].油气田地面工程,2005,(2): (i001).
[4]王立军,柳桂霞.测井车电缆滚筒的传动系统设计[J].沈阳航空工业学院学报,2001,18(1):32～33.
[5]宋振民.测井车液压传动系统的研制[J].专用汽车,2000,(4):26～27.
[6]牛明勇,李福泉,曹波.ASEP直读试井车的改造[J].油气井测试,2003,12(3):56～57.
[7]高天彪,穆殿森,许文成,陈秀江.JY5041TSJ40型试井车的研制与应用[J].石油矿场机械,2006,35(6):45～47.
[8]白学东,刘卫明.SLIMLIME+K型多功能撬装双滚筒试井绞车简介[J].油气井测试,2003,12(1):58～59.
[9]汪强.测井车液压系统油温控制[J].机电国际市场,2002,(3):36～38.
[10]叶定奇.排缆机构在电缆绞车中的应用[J].水雷战与舰船防护,2004(3):25～28.
[11]耿宪良,王兴朴,朱慧奇.我国石油专用汽车的现状与未来[J].石油机械,2001,29(4):1～5.
[12]周留霞,冯小琴,张玉峰.液压测井车的研制与应用[J].石油矿场机械,2003,32(5):66～67.
[13]李伟,曹刚,油田测井绞车排绳机构[J].大庆石油学院学报,2002,26(3):80～82.
[14]张平,刘强,油田专用车辆制动系统的改进[J].专用汽车,2008,(2):59～60.
[15]徐灏.机械设计手册[M].北京:机械工业出版社,1995.
[16]路勇祥.液压气动技术手册[M].北京:机械工业出版社,2003.
[17]程志刚.新编电气工程师手册[M].安徽:安徽文化音像出版社,2004.
[18]Huang, Zhiqian, The Progress And Prospect Of Equipment Manufacturing In China For Oil And Gas Exploration And Production[J]. International Meeting on Petroleum Engineering. 1995.
[19]Pearson, C.M., ARCO Oil and Gas Co. Development and Application of an Operator's Stimulation Monitoring System[J]. SPE Annual Technical Conference and Exhibition, 27-30 September 1987, Dallas, Texas.
[20]Larimore, D.R., Fehrmann, G.Z., Halliburton Energy Services. Field Cases of Cost-Efficient Slickline Well Interventions[J]. SPE Drilling & Completion, Volume 13, Number 3, September 1998.
[21]Syed Abu Faizal, SPE, and Hasan S. Al-Hashim, SPE, King Fahd University of Petroleum and Minerals. Interference Testing With Horizontal Wells in Layered Reservoir[J]. Asia Pacific Oil and Gas Conference and Exhibition, 30 October-1 November 2007, Jakarta, Indonesia.