磁性磨料的开发研制及其加工特性的试验研究
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摘要
本论文以磁性研磨加工原理为切入点，以精密磨削理论和摩擦学理论为依据，分析研究了磁性研磨加工中磁性磨料磨粒的磨削机理，提出了磁性研磨加工中对磁性磨料加工性能的要求。就磁性磨料的组成成分、结构形状、规格大小以及研磨压力的形成进行了分析研究，并研制开发出粘结法、烧结法、热压烧结法等三种系列的磁性磨料。
在此基础上，利用磁性研磨装置，就已开发的三种磁性磨料，针对多种材质的被加工工件进行了磁性研磨的工艺实验。重点对磁性磨料的加工特性进行了实验研究，分析了磁性磨料中不同的组成成分和各组成成分间的不同配比、磁性磨料磨粒的粒度大小、磁性磨料的最佳研磨时间、磁性磨料中不同的添加剂等对磁性磨料的耐用度及对磁性磨料加工特性的影响状况，从而获得了影响各种系列磁性磨料加工效果的实验数据和曲线，进而确立了各种磁性磨料的性能参数。
此外，本课题还核算了磁性磨料的生产成本，并对其经济性进行了分析、对比。最后，提出了磁性磨料今后的研究方向。期望本课题的开发研究和实验分析结果能为更好地开发研制磁性磨料奠定一些基础，如果能为磁性研磨加工新技术的更快发展和推广应用做出一些微薄成绩将十分欣慰。
According to the machining principle of magnetic abrasive finishing(MAF) and the theory of precision grinding and tribology/the grinding mechanism have been analyzed. Then, the requirement on the machining performances of magnetic abrasive grains (MAGs) have been put forward. In the paper, following items concerned with MAGs have been studied: composition, structure, shape, size and formation of finishing pressure in grinding process. A series of MAGs including resin binding one, sintering one and one sintered with high-pressure have been developed.
Using the magnetic abrasive device, the experiments of MAF with above mentioned MAGs, which aimed at the different materials work-pieces, have been made. The factors effected on the characteristic of MAGs, such as different mixture ratio of ingredients, abrasive materials, grain size, the optimum finishing time, kinds of addtives and its content, endurance and so on, have been analyzed. Consequently, the related datum and curves
have been obtained and the parameters on grinding performances have been determined afterwards.
Moreover, economicity and the producing cost of MAGs have been accounted and compared. In the later of the paper, the problems concerned on MAGs to be solved have been raised. It is hope that the results of experiments will lay a foundation for further research of MAGs, rapid development and wide application of the MAGs technology.
在此基础上，利用磁性研磨装置，就已开发的三种磁性磨料，针对多种材质的被加工工件进行了磁性研磨的工艺实验。重点对磁性磨料的加工特性进行了实验研究，分析了磁性磨料中不同的组成成分和各组成成分间的不同配比、磁性磨料磨粒的粒度大小、磁性磨料的最佳研磨时间、磁性磨料中不同的添加剂等对磁性磨料的耐用度及对磁性磨料加工特性的影响状况，从而获得了影响各种系列磁性磨料加工效果的实验数据和曲线，进而确立了各种磁性磨料的性能参数。
此外，本课题还核算了磁性磨料的生产成本，并对其经济性进行了分析、对比。最后，提出了磁性磨料今后的研究方向。期望本课题的开发研究和实验分析结果能为更好地开发研制磁性磨料奠定一些基础，如果能为磁性研磨加工新技术的更快发展和推广应用做出一些微薄成绩将十分欣慰。
According to the machining principle of magnetic abrasive finishing(MAF) and the theory of precision grinding and tribology/the grinding mechanism have been analyzed. Then, the requirement on the machining performances of magnetic abrasive grains (MAGs) have been put forward. In the paper, following items concerned with MAGs have been studied: composition, structure, shape, size and formation of finishing pressure in grinding process. A series of MAGs including resin binding one, sintering one and one sintered with high-pressure have been developed.
Using the magnetic abrasive device, the experiments of MAF with above mentioned MAGs, which aimed at the different materials work-pieces, have been made. The factors effected on the characteristic of MAGs, such as different mixture ratio of ingredients, abrasive materials, grain size, the optimum finishing time, kinds of addtives and its content, endurance and so on, have been analyzed. Consequently, the related datum and curves
have been obtained and the parameters on grinding performances have been determined afterwards.
Moreover, economicity and the producing cost of MAGs have been accounted and compared. In the later of the paper, the problems concerned on MAGs to be solved have been raised. It is hope that the results of experiments will lay a foundation for further research of MAGs, rapid development and wide application of the MAGs technology.
引文
1．超精密加工．东京．大和出版．1989．9
2．[波兰]J.卡兹马来科．切削、磨料及腐蚀加工原理．机械工业出版社．1985．12
3．磨粒磨损与抗磨技术论文集．中国农业机械出版社．1982．6
4．郑林庆．摩擦学原理，高等教育出版社，1994．11
5．王盘鑫．粉末冶金学．冶金工业出版社，1997．5
6．[日]松山芳治．粉末冶金学．科学出版社．1978．4
7．杨世春，表面质量与光整技术，机械工业出版社．1999．12
8．肯尼思.G.克雷德．金属基复合材料．国防工业出版社，1982．10
9．任学平．粉末塑性加工原理及其应用．冶金工业出版社．1998．12
10．王启平．机械制造工艺学．哈尔滨工业大学出版社，1994．2
11．翟海潮．实用胶粘剂配方手册．化学工业出版社．1999．6
12．刘晋春．特种加工．北京：机械工业出版社，1994．5
13．郑志达．仪器制造工艺学．北京：机械工业出版社．1994
14．进村武男．磁气研磨法研究．精密工学会志．1987．153(9)
15. Nalivka C D et al. Powder Materials For Magnetic Abrasive Treatment.Poroshkovaya Meatllurgiya. 1976.15(12):63
16. Dyadk E D et al.Influence of Macrostructure of Magnetic Abrasive Powder on Their Device & Properties. Poroshkovaya Metallurgiya. 1992.31(7):67
17. Olikes V E et al.Structure Formation of Magnetic Abrasive
Materials Made of High Carbon Steels Alloyed Carbide Giving Elements. Poroshkovaya Metallurgiya.1983． 22(2) :76
18． Liashenco A B et al. Production of Composite Magnetic Abrasive Materials under Solid-Combustion Condition. Poroshkovaya Metallurgiya.1983． 22(9) :26
19． Kiymsby M. D. Magnetic Abrasive Finishing. Metal Finshing.1993． (7) :21
20． Takeo.Shinmura,E.Hatano and M.Matsunaga.Study on Magnetic Abrasive Finishing.Annals of the CIRP. 1990． 39(2) : 11
21． T.Shinmura. Study on Magnetic Abrasive Finishing-Characteristics of Finishing Surface.l987． 53(11) :1791-1793． (in Japanese)
22． T.Shinmura. K.Takazawa.E.Hatano: Study on Magnetic Abrasive Finishing-Effects of Various Types of Magnetic Abrasive on Finishing Characteristics. Bull. of JSPE. 1987． 21(2) :139-141
23． T.Shinmura. K.Takazawa. E.Hatano.Study on Magnetic Abrasive Finishing(1st Report)-on Process Pinciple and a few Finishing Characteristics. J.OF jspe. 1986． 52(5) :851-857． (in Japanese).
24． 王明智．真空-保护气热压烧结及设备．金刚石与磨料磨具 工程．2000． 1(115) ：12-16
25． 李学全．磁性磨料制备技术．余刚石与磨料磨具工程． 1999． 5(113) ：20-22
26．陈敏．磁性研磨技术的研究．机械工艺师．1996．2：20-21
27．磁研磨法．磨料磨具与磨削．1991．1(61)：16-21
28．廖月明．激光烧结磁磨粒新工艺．电加工．1998(3)：38-40
29．张雷．磁性研磨加工技术．电加工．1998(1)：38-43
30．郭燕莹．磁性研磨的加工特性．太原工业大学学报．1997．28(3)：92-95
31．郭燕莹．外圆表面磁性研磨加工的研究．中国机械工程．1997(3)：76-78
32．万亚兰．镜面光整加工中磨料轨迹的分析研究．华东冶金学院学报．1996．13(4)：333-336
33．潘良吴．磁性流体研磨加工法．机械工艺师．1991．6
34．金东燮．电解磁性研磨技术的开发及其机理的研究．中国机械工程学会生产工程专业第六届学术大会论文集．1991．(8)：124-127
35．王艳．细长薄壁不锈钢管内壁磁性研磨技术的研究．电加工．1999(3)：28-32
36．窦瑞军．磁性研磨加工的机理分析及实验研究．硕士学位论文．太原：太原工业大学机械工程系．1997．4
2．[波兰]J.卡兹马来科．切削、磨料及腐蚀加工原理．机械工业出版社．1985．12
3．磨粒磨损与抗磨技术论文集．中国农业机械出版社．1982．6
4．郑林庆．摩擦学原理，高等教育出版社，1994．11
5．王盘鑫．粉末冶金学．冶金工业出版社，1997．5
6．[日]松山芳治．粉末冶金学．科学出版社．1978．4
7．杨世春，表面质量与光整技术，机械工业出版社．1999．12
8．肯尼思.G.克雷德．金属基复合材料．国防工业出版社，1982．10
9．任学平．粉末塑性加工原理及其应用．冶金工业出版社．1998．12
10．王启平．机械制造工艺学．哈尔滨工业大学出版社，1994．2
11．翟海潮．实用胶粘剂配方手册．化学工业出版社．1999．6
12．刘晋春．特种加工．北京：机械工业出版社，1994．5
13．郑志达．仪器制造工艺学．北京：机械工业出版社．1994
14．进村武男．磁气研磨法研究．精密工学会志．1987．153(9)
15. Nalivka C D et al. Powder Materials For Magnetic Abrasive Treatment.Poroshkovaya Meatllurgiya. 1976.15(12):63
16. Dyadk E D et al.Influence of Macrostructure of Magnetic Abrasive Powder on Their Device & Properties. Poroshkovaya Metallurgiya. 1992.31(7):67
17. Olikes V E et al.Structure Formation of Magnetic Abrasive
Materials Made of High Carbon Steels Alloyed Carbide Giving Elements. Poroshkovaya Metallurgiya.1983． 22(2) :76
18． Liashenco A B et al. Production of Composite Magnetic Abrasive Materials under Solid-Combustion Condition. Poroshkovaya Metallurgiya.1983． 22(9) :26
19． Kiymsby M. D. Magnetic Abrasive Finishing. Metal Finshing.1993． (7) :21
20． Takeo.Shinmura,E.Hatano and M.Matsunaga.Study on Magnetic Abrasive Finishing.Annals of the CIRP. 1990． 39(2) : 11
21． T.Shinmura. Study on Magnetic Abrasive Finishing-Characteristics of Finishing Surface.l987． 53(11) :1791-1793． (in Japanese)
22． T.Shinmura. K.Takazawa.E.Hatano: Study on Magnetic Abrasive Finishing-Effects of Various Types of Magnetic Abrasive on Finishing Characteristics. Bull. of JSPE. 1987． 21(2) :139-141
23． T.Shinmura. K.Takazawa. E.Hatano.Study on Magnetic Abrasive Finishing(1st Report)-on Process Pinciple and a few Finishing Characteristics. J.OF jspe. 1986． 52(5) :851-857． (in Japanese).
24． 王明智．真空-保护气热压烧结及设备．金刚石与磨料磨具 工程．2000． 1(115) ：12-16
25． 李学全．磁性磨料制备技术．余刚石与磨料磨具工程． 1999． 5(113) ：20-22
26．陈敏．磁性研磨技术的研究．机械工艺师．1996．2：20-21
27．磁研磨法．磨料磨具与磨削．1991．1(61)：16-21
28．廖月明．激光烧结磁磨粒新工艺．电加工．1998(3)：38-40
29．张雷．磁性研磨加工技术．电加工．1998(1)：38-43
30．郭燕莹．磁性研磨的加工特性．太原工业大学学报．1997．28(3)：92-95
31．郭燕莹．外圆表面磁性研磨加工的研究．中国机械工程．1997(3)：76-78
32．万亚兰．镜面光整加工中磨料轨迹的分析研究．华东冶金学院学报．1996．13(4)：333-336
33．潘良吴．磁性流体研磨加工法．机械工艺师．1991．6
34．金东燮．电解磁性研磨技术的开发及其机理的研究．中国机械工程学会生产工程专业第六届学术大会论文集．1991．(8)：124-127
35．王艳．细长薄壁不锈钢管内壁磁性研磨技术的研究．电加工．1999(3)：28-32
36．窦瑞军．磁性研磨加工的机理分析及实验研究．硕士学位论文．太原：太原工业大学机械工程系．1997．4