漆包线漆膜连续性在线监测系统
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摘要
将漆包线的在线监测作为漆包线生产过程的质量监控手段是漆包线行业发展的一个必然趋势，但我国现阶段对它的应用和研究都还十分不足。本文首先论述了漆包线在线监测的重要性和国内外开展这项工作的现状以及发展趋势。在分析了现有的漆包线检测设备的缺点和一些在线监测系统的不足的基础上，提出了一个适用于漆包线漆膜连续性在线监测的整体方案。文章着重论述了本系统中所采用的一种新型的非接触的直流高压电场漆膜连续性缺陷在线检测方法，其原理是产生足够的高压电场，让高速行走的漆包线从电场中通过，通过测量其泄漏电流来了解漆包线上漆膜连续性缺陷的情况。设计并研制了检测装置所用的传感器，其中主要创新点在于初次从理论上分析了这种漆膜缺陷传感器的工作原理，设计了传感器的形状，给出了传感器检测电极的半径尺寸及检测高压与漆包线线经的关系数据，并且给出了传感器半径和宽度的选择原则。设计了泄漏电流的检测电路。为了保证传感器工作的可靠性和准确性，研制了一个适用于本系统的直流高压稳压电源，介绍了各个组成部分的工作原理并给出了电路图。接着应用LonWorks技术进行了现场监测节点硬件和软件设计。讨论了中央监控管理单元的上位机和现场节点的通讯实现。最后分析了漆包线漆膜连续性在线监测系统可能出现的各种干扰并提出了抗干扰方法。
本文对漆包线的漆膜缺陷的非接触检测方法进行了研究，并应用这种方法对漆包线漆膜连续性的在线监测进行了探索。制作了样机并取得了良好的实验效果。该项研究对促进漆包线在线技术的应用，推动漆包线行业的发展，均有实际应用的价值。
It is a trend to use the on-line flaw detection system as a quality control method for enameled wire production. But this field is barren and hardly researched currently in our country. This paper is devoted to solve this problem. Firstly, this paper introduces the importance of the on-line flaw detection system for enameled wire production, and studies researches in this field all over the world. Secondly, this paper presents a scheme for the on-line flaw detection system based on analyzing and studying the shortcomings of existing examining devices and other on-line detection systems. This paper addresses the novel on-line flaw detection method for continuous and non-contact detection adopted in this detection system, which completes flaw detection by measuring the leakage current when forcing the enameled wires to pass through a high-voltage DC electric field. This paper also studies and designs the sensor for the detection system. The principle of the sensor is analyzed theoretically for the first time, which is one of creation works in this paper. Then, this paper studies the shape of the sensor, gives the relation among the sensor radius, the examining high-voltage and the enameled wire diameter, designs a high-voltage DC regulator and leakage detection circuit. Detailed descriptions and schematics regards those issues are given in paper. Furthermore, Field Bus technology is applied in system to solve the supervisory problem. The paper designs the hardware and software of monitoring node in field based on LonWorks, discusses some issues about communications between the host computers in central supervisor unit and node in field. Lastly, this paper analyzes possible interferences existing in system and presents some solutions.
This paper researches the non-contact flaw detection method for enameled wire, and applies it to control the quality of continuous enameled wire production. A sample device is made during the research process and the experiment effect is satisfied. This research advances the on-line detection technology, and expedites the enameled wire industry.
本文对漆包线的漆膜缺陷的非接触检测方法进行了研究，并应用这种方法对漆包线漆膜连续性的在线监测进行了探索。制作了样机并取得了良好的实验效果。该项研究对促进漆包线在线技术的应用，推动漆包线行业的发展，均有实际应用的价值。
It is a trend to use the on-line flaw detection system as a quality control method for enameled wire production. But this field is barren and hardly researched currently in our country. This paper is devoted to solve this problem. Firstly, this paper introduces the importance of the on-line flaw detection system for enameled wire production, and studies researches in this field all over the world. Secondly, this paper presents a scheme for the on-line flaw detection system based on analyzing and studying the shortcomings of existing examining devices and other on-line detection systems. This paper addresses the novel on-line flaw detection method for continuous and non-contact detection adopted in this detection system, which completes flaw detection by measuring the leakage current when forcing the enameled wires to pass through a high-voltage DC electric field. This paper also studies and designs the sensor for the detection system. The principle of the sensor is analyzed theoretically for the first time, which is one of creation works in this paper. Then, this paper studies the shape of the sensor, gives the relation among the sensor radius, the examining high-voltage and the enameled wire diameter, designs a high-voltage DC regulator and leakage detection circuit. Detailed descriptions and schematics regards those issues are given in paper. Furthermore, Field Bus technology is applied in system to solve the supervisory problem. The paper designs the hardware and software of monitoring node in field based on LonWorks, discusses some issues about communications between the host computers in central supervisor unit and node in field. Lastly, this paper analyzes possible interferences existing in system and presents some solutions.
This paper researches the non-contact flaw detection method for enameled wire, and applies it to control the quality of continuous enameled wire production. A sample device is made during the research process and the experiment effect is satisfied. This research advances the on-line detection technology, and expedites the enameled wire industry.
引文
[1] 张志昌．漆包线的现状及其发展动向．电线电缆．1999 (2)：2～8
[2] 杨志清．日本漆包线的发展动向(上)．电线电缆译丛．1993，9(5)：7～11
[3] 张庆生．讨论我国漆包线发展中的几个问题．绝缘材料通讯．1990(2)：30～37
[4] 李伟群，王力，李晓．漆包线行业现状及发展趋势分析．机电产品开发与创新．2002 (2)：13～15
[5] 邓善熙，吕国强．在线检测技术．机械工业出版社．1996
[6] 周剑平．国内外漆包线生产设备和工艺浅析．光纤与电缆及其应用技术．1993 (1)．：26～29
[7] 林昕．漆包线生产在线质量控制技术的进展．电线电缆．2001 (3)：31～32
[8] 郭茵，舒迎春．漆包线产品标准、试验标准与检测设备的发展动向．电线电缆．2000年 (5)：6～8
[9] 张志昌，高峰．三种漆包线漆膜连续性试验方法分析比较．电线电缆．1990，(2)．：33～38
[10] Bridges, L W and Mort, N (1998) "On-line quality control for enamelled wire manufacture", Control Engineering Practice, Vol 6:1397～1403
[11] Nagesh V, Gururaj BI. Automatic detection and elimi-nation of periodic pulse shaped interference sinpartial discharge measurements. IEE Proc, 1994, 141(5): 3352
[12] KopfU, FeserK. Rejection of narrow-band noise and repetitive pulse sinon-site PD measurements. IEEE TransD&EI, 1995, 2(6): 1180
[13] N. A. Jaeger, G. S. Polovick and etal."online Dissipation Facter Monitoring of high-Voltage Currunt transformers and Bushings" CIGRE 1998:12～108
[14] OhkiY. Present stage of partial discharge monitor ingtecnique in after-laying tests for extra—high voltage XLPE cablelines. IEEE Magazine Electrical Insulation.
2000, 16(1):74
[15] Rosenthal L A, Davis D A. Electrical characterization of a corona discharge for surface treatment. IEEE Trans IA, 1975, 11(3):328
[16] Lusheng Qu, YLmei Jia. "Choice and Realization of On-line Monitoring System Network in Substation". ICMEP, 2000:CM-9.
[17] GulskiE, WesterFJ, SmitJJetal. Advanced partial discharge diagnostic of MV powr cable system using os-cillating wave test system. IEEE Magazine Electrical Insulation. 2000, 16(2): 17
[18] 阳宪惠．现场总线技术及其应用．清华大学出版社．1999
[19] 杨钧．漆包线产品生产过程工序质量控制的探讨．电工标准与质量．1994(1)：17～19
[20] 郑启荣．漆包工艺学．机械工业职业技能鉴定指导中心．2001
[21] Pops．H赵德湖．铜漆包线漆膜连续性缺陷的特征和成因．电线电缆．1996，(1)．：6～14
[22] 郑启荣．影响漆包圆铜线漆膜连续性的因素及克服办法．电线电缆．1998(4)．21～22
[23] 王化详，徐英，李瑞等．漆包线计算机在线监测系统．自动化仪表．2002(2)：31～32
[24] 曲律声．变电站高压电气设备在线绝缘监测系统的研究．华北电力大学硕士论文．2000
[25] 关根志，郭玮，赵随辰．绝缘在线监测系统软件设计．中国电力．2001 (10)：39～44
[26] 杨育红．LON网络控制技术及应用．西安电子科技大学出版社．1999
[27] 王秋光，胡似徽．漆包线高压漆膜连续性试验仪的研制．哈尔滨电工学院学报．1993，16 (1)．：39～42
[28] 华东电业管理局《电工基础》编写组．电工基础．电力工业出版社 1980
[29] 严璋，朱德恒．高电压绝缘技术．中国电力出版社．2002
[30] 卢春生．光电探测技术及应用．机械工业出版社．1992
[31] 张靖，刘少强．检测技术与系统设计．中国电力出版社．2002
[32] 李存健．单结晶体管及振荡电路．电子产品维修与制作．1997(8)．41～42．
[33] 阎石．数字电子技术基础．高等教育出版社．1989．
[34] 刘星，顾杰，王建军．10KV高精度直流高压标准源的研制．航空计测技术．2001 (5)：23～26
[35] 肖荫成、孙大坤，王津津等．100kV直流高压标准电源．高电压技术．1995(6)：61～64
[36] 赵长河．核医学仪器中的高压电源．核电子学与探测技术．1997 (7)：318～321
[37] 胡诗妍，赵德良．低纹波、宽调整范围数控直流高压电源．公安大学学报(自然科学版)．2000 (4)：40～41
[38] 沙占友．新型单片机开关电源的设计与应用．电子工业出版社．2001
[39] 何希才．新型开关电源设计与应用．科学出版社．2001
[40] 潘殿文，赵学云．TopSwitch与高压直流电源．电气电子教学学报．2000(3)，68～69
[41] 唐苏湘，汪仁煌，贾东耀．LonWorks技术在中央空调能耗计量与计费上的应用．自动化与信息工程．2001 (4)：34～37
[42] 门槛创作室．Visual Basic 6.0实例教程．电子工业出版社．1999．
[43] 王昌长，王忠东，李福祺，金显贺．局部放电在线监测中的抗干扰技术．清华大学学报(自然科学版)．1995 (4)：69～74
[44] 徐淑珍，朱子述，秦松林，陈陈．局部放电在线监测中周期性干扰的抑制．高电压技术．2001 (1)：32～34
[45] Echelon Co. Lon Works Engineering Bulletins. 1995
[46] Echelon Co. Neuron C Programmer's Guide. 1995
[47] Echelon Co. Neuron C Reference Guide. 1995
[48] Echelon Co. Lon Builder User's Guide .1995
[49] Echelon Co. Lon Builder Hardware Guide. 1997
[50] Echelon Co. Neuron Chip Data Book. 1995
[51] Motorola Co. Lon Works Technology Device Data. 1995
[2] 杨志清．日本漆包线的发展动向(上)．电线电缆译丛．1993，9(5)：7～11
[3] 张庆生．讨论我国漆包线发展中的几个问题．绝缘材料通讯．1990(2)：30～37
[4] 李伟群，王力，李晓．漆包线行业现状及发展趋势分析．机电产品开发与创新．2002 (2)：13～15
[5] 邓善熙，吕国强．在线检测技术．机械工业出版社．1996
[6] 周剑平．国内外漆包线生产设备和工艺浅析．光纤与电缆及其应用技术．1993 (1)．：26～29
[7] 林昕．漆包线生产在线质量控制技术的进展．电线电缆．2001 (3)：31～32
[8] 郭茵，舒迎春．漆包线产品标准、试验标准与检测设备的发展动向．电线电缆．2000年 (5)：6～8
[9] 张志昌，高峰．三种漆包线漆膜连续性试验方法分析比较．电线电缆．1990，(2)．：33～38
[10] Bridges, L W and Mort, N (1998) "On-line quality control for enamelled wire manufacture", Control Engineering Practice, Vol 6:1397～1403
[11] Nagesh V, Gururaj BI. Automatic detection and elimi-nation of periodic pulse shaped interference sinpartial discharge measurements. IEE Proc, 1994, 141(5): 3352
[12] KopfU, FeserK. Rejection of narrow-band noise and repetitive pulse sinon-site PD measurements. IEEE TransD&EI, 1995, 2(6): 1180
[13] N. A. Jaeger, G. S. Polovick and etal."online Dissipation Facter Monitoring of high-Voltage Currunt transformers and Bushings" CIGRE 1998:12～108
[14] OhkiY. Present stage of partial discharge monitor ingtecnique in after-laying tests for extra—high voltage XLPE cablelines. IEEE Magazine Electrical Insulation.
2000, 16(1):74
[15] Rosenthal L A, Davis D A. Electrical characterization of a corona discharge for surface treatment. IEEE Trans IA, 1975, 11(3):328
[16] Lusheng Qu, YLmei Jia. "Choice and Realization of On-line Monitoring System Network in Substation". ICMEP, 2000:CM-9.
[17] GulskiE, WesterFJ, SmitJJetal. Advanced partial discharge diagnostic of MV powr cable system using os-cillating wave test system. IEEE Magazine Electrical Insulation. 2000, 16(2): 17
[18] 阳宪惠．现场总线技术及其应用．清华大学出版社．1999
[19] 杨钧．漆包线产品生产过程工序质量控制的探讨．电工标准与质量．1994(1)：17～19
[20] 郑启荣．漆包工艺学．机械工业职业技能鉴定指导中心．2001
[21] Pops．H赵德湖．铜漆包线漆膜连续性缺陷的特征和成因．电线电缆．1996，(1)．：6～14
[22] 郑启荣．影响漆包圆铜线漆膜连续性的因素及克服办法．电线电缆．1998(4)．21～22
[23] 王化详，徐英，李瑞等．漆包线计算机在线监测系统．自动化仪表．2002(2)：31～32
[24] 曲律声．变电站高压电气设备在线绝缘监测系统的研究．华北电力大学硕士论文．2000
[25] 关根志，郭玮，赵随辰．绝缘在线监测系统软件设计．中国电力．2001 (10)：39～44
[26] 杨育红．LON网络控制技术及应用．西安电子科技大学出版社．1999
[27] 王秋光，胡似徽．漆包线高压漆膜连续性试验仪的研制．哈尔滨电工学院学报．1993，16 (1)．：39～42
[28] 华东电业管理局《电工基础》编写组．电工基础．电力工业出版社 1980
[29] 严璋，朱德恒．高电压绝缘技术．中国电力出版社．2002
[30] 卢春生．光电探测技术及应用．机械工业出版社．1992
[31] 张靖，刘少强．检测技术与系统设计．中国电力出版社．2002
[32] 李存健．单结晶体管及振荡电路．电子产品维修与制作．1997(8)．41～42．
[33] 阎石．数字电子技术基础．高等教育出版社．1989．
[34] 刘星，顾杰，王建军．10KV高精度直流高压标准源的研制．航空计测技术．2001 (5)：23～26
[35] 肖荫成、孙大坤，王津津等．100kV直流高压标准电源．高电压技术．1995(6)：61～64
[36] 赵长河．核医学仪器中的高压电源．核电子学与探测技术．1997 (7)：318～321
[37] 胡诗妍，赵德良．低纹波、宽调整范围数控直流高压电源．公安大学学报(自然科学版)．2000 (4)：40～41
[38] 沙占友．新型单片机开关电源的设计与应用．电子工业出版社．2001
[39] 何希才．新型开关电源设计与应用．科学出版社．2001
[40] 潘殿文，赵学云．TopSwitch与高压直流电源．电气电子教学学报．2000(3)，68～69
[41] 唐苏湘，汪仁煌，贾东耀．LonWorks技术在中央空调能耗计量与计费上的应用．自动化与信息工程．2001 (4)：34～37
[42] 门槛创作室．Visual Basic 6.0实例教程．电子工业出版社．1999．
[43] 王昌长，王忠东，李福祺，金显贺．局部放电在线监测中的抗干扰技术．清华大学学报(自然科学版)．1995 (4)：69～74
[44] 徐淑珍，朱子述，秦松林，陈陈．局部放电在线监测中周期性干扰的抑制．高电压技术．2001 (1)：32～34
[45] Echelon Co. Lon Works Engineering Bulletins. 1995
[46] Echelon Co. Neuron C Programmer's Guide. 1995
[47] Echelon Co. Neuron C Reference Guide. 1995
[48] Echelon Co. Lon Builder User's Guide .1995
[49] Echelon Co. Lon Builder Hardware Guide. 1997
[50] Echelon Co. Neuron Chip Data Book. 1995
[51] Motorola Co. Lon Works Technology Device Data. 1995