插销爬杆型风电安装船升降装置液压与控制系统设计
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摘要
风力发电是近年来世界各国普遍关注的新能源开发项目之一,发展速度非常快。风电技术也逐渐由陆地延伸到海上,海上风力发电已经成为世界新能源发展的亮点。海上风力发电设备的运输与安装需要较高的技术支持,由具有可靠作业能力的船舶来完成。本文以自升式风电安装船为研究对象,围绕其升降装置主要开展了以下研究工作：
(1)分析比较了目前应用的自升式风电安装船升降装置的几种结构形式,研究出适合本课题的升降装置的结构形式,并对其进行研究分析,基于solidworks和3dsMAX软件环境研制了风电安装船的虚拟样机。
(2)对风电安装船升降装置的液压系统进行总体设计。主要包括对风电安装船升降装置的液压系统动作原理进行研究,设计出液压系统原理图、液压系统设备布置图、液压系统管路布置图,完成液压元件的选型,并对液压原理图进行说明。
(3)对风电安装船升降装置控制系统进行总体设计。控制系统硬件设计,包括硬件结构总体设计和设备选型;控制系统软件设计,包括控制系统的各模块分析、控制流程分析以及程序设计：在WinCC Flexible组态软件下,对控制系统的控制界面进行设计；对整个控制系统进行仿真模拟。
(4)在FluidSIM环境下对风电安装船的液压系统进行仿真。在研究分析了FluidSIM软件的特点和功能后,在该软件环境下对风电安装船升降装置液压系统简单进行液压回路模型设计、程序设计以及仿真测试。
Wind power generation is one of the new energy development projects of common concern to countries in the world in recent years, the speed of development is very fast. Wind power technology is gradually extended from land to sea and offshore wind power has become a highlight of the world's new energy development. Transportation and installation of offshore wind power generation equipment requires high technical support and reliable operational capability of the ship to complete. Taking the Jack-up wind power installation vessel for the study, this paper has mainly done the following researches around its lifting devices:
(1)Analyzing and comparing several structures of the current application in the jack-up wind power installation vessel's lifting devices, developed which lifting device fits for this project, researching and analyzing it. At last, on account of solidworks and3dsMAX software to produce a virtual model of the ship.
(2)Based on the wind power installation vessel's lifting devices, designing its hydraulic system. Including the study of the hydraulic system's operation principle, designing the hydraulic system's diagram、hydraulic system equipment's layout, hydraulic system piping's layout, completing the hydraulic component's selection and describing the hydraulic schematic.
(3)Based on the wind power installation vessel's lifting devices, designing its PLC control system.Designing the hardware part of the control system, including the hardware structure of the overall design and equipment selection; designing the software part of the control system, including the analysis of the control system's each module、the analysis of the control's flow and program design; designing the control system's control interface in a WinCC flexible configuration software, including the interface design of the main interface and the operating module; the entire control system's simulation.
(4)Do the simulation of the wind power installation vessel's hydraulic system in the FluidSIM. After doing the research on the FluidSIM software's features and functions, designing the model of hydraulicn circuit、programming and the simulation test of the wind power installation vessel's hydraulic system.
(1)分析比较了目前应用的自升式风电安装船升降装置的几种结构形式,研究出适合本课题的升降装置的结构形式,并对其进行研究分析,基于solidworks和3dsMAX软件环境研制了风电安装船的虚拟样机。
(2)对风电安装船升降装置的液压系统进行总体设计。主要包括对风电安装船升降装置的液压系统动作原理进行研究,设计出液压系统原理图、液压系统设备布置图、液压系统管路布置图,完成液压元件的选型,并对液压原理图进行说明。
(3)对风电安装船升降装置控制系统进行总体设计。控制系统硬件设计,包括硬件结构总体设计和设备选型;控制系统软件设计,包括控制系统的各模块分析、控制流程分析以及程序设计：在WinCC Flexible组态软件下,对控制系统的控制界面进行设计；对整个控制系统进行仿真模拟。
(4)在FluidSIM环境下对风电安装船的液压系统进行仿真。在研究分析了FluidSIM软件的特点和功能后,在该软件环境下对风电安装船升降装置液压系统简单进行液压回路模型设计、程序设计以及仿真测试。
Wind power generation is one of the new energy development projects of common concern to countries in the world in recent years, the speed of development is very fast. Wind power technology is gradually extended from land to sea and offshore wind power has become a highlight of the world's new energy development. Transportation and installation of offshore wind power generation equipment requires high technical support and reliable operational capability of the ship to complete. Taking the Jack-up wind power installation vessel for the study, this paper has mainly done the following researches around its lifting devices:
(1)Analyzing and comparing several structures of the current application in the jack-up wind power installation vessel's lifting devices, developed which lifting device fits for this project, researching and analyzing it. At last, on account of solidworks and3dsMAX software to produce a virtual model of the ship.
(2)Based on the wind power installation vessel's lifting devices, designing its hydraulic system. Including the study of the hydraulic system's operation principle, designing the hydraulic system's diagram、hydraulic system equipment's layout, hydraulic system piping's layout, completing the hydraulic component's selection and describing the hydraulic schematic.
(3)Based on the wind power installation vessel's lifting devices, designing its PLC control system.Designing the hardware part of the control system, including the hardware structure of the overall design and equipment selection; designing the software part of the control system, including the analysis of the control system's each module、the analysis of the control's flow and program design; designing the control system's control interface in a WinCC flexible configuration software, including the interface design of the main interface and the operating module; the entire control system's simulation.
(4)Do the simulation of the wind power installation vessel's hydraulic system in the FluidSIM. After doing the research on the FluidSIM software's features and functions, designing the model of hydraulicn circuit、programming and the simulation test of the wind power installation vessel's hydraulic system.
引文
[1]叶宇,何炎平,葛川,杜鹏飞.海上风电机组构成、安装方式及典型安装船型[J].中国海洋平台.2008,23(5)：39-44.
[2]姚兴佳,隋红霞,刘颖明,王晓东.海上风电技术的发展与现状[J].上海电力,2007,20(2).
[3]汤晶.海上风电安装船桩腿动载缓冲研究与强度分析[D].上海：上海交通大学,2009.
[4]张蓓文.海上风电场设备吊装[J].上海电力,2007,20(2).
[5]European Wind Energy Association (EWEA) Report,'Oceans of Opportunity', Sept.2009.
[6]Dutch Offshore Wind Energy Converter project(DOWEC)Report,'Installation Alternatives',2002,11.
[7]DTI Sustainable Energy Programmes.'Offshore Wind Transpor and Installation Vessel',2001.
[8]DTI New and Renewable Energy Programme.'INTEGRATED INSTALLATION FOR OFFSHORE WIND TURBINES',2003.
[9]Michler r Cieluch T, Krause G, Buck B H. Reflections on integrating operation and maint enance activities of offshore wind farms and mariculture [J]. Ocean& Coastal Manag ement,2009,52(1): 57-68.
[10]Breton S P, Moe G. Status, plans and technologies for offshore wind turbines in Europe and North America [J]. Renew able Energy,2009,34(3):646-654.
[11]Cameron A. On the cuspanupdate of the state of the offshore wind market [J]. Renewable Energy World,2007,10(2):22-35.
[12]Wang Z X, Jiang C W, Ai Q, Wang C M. The key technology of offshore wind farm and its new development in China[J].Renewable and Sustainable Energy Reviews,2009,13(1):216222.
[13]Mike Scot,etal.Offshore wind installation ships:gaming the market[R].New Energy Finance,11 April 2008.
[14]ODE Ltd. Installation Vessel Capability Study [R]. Crow n,2006,2.
[15]BVG Associates.Uk Offshore Wind- Moving up a Gear [R]. BWEA,2007.
[16]Back to Sea [J]. Cranes Today,2007,11.
[17]Harland and Wolff Licences Ltd.Offshore Wind Transport And Installation Vessel[R].Crown,2001.
[18]龚闽,谭家华.自升自航式船发展概况[J].海洋工程,2002,20(4)：101-104.
[19]Lars Nedergaard. Taking Windpower Offshore-Transport, Installation and Service Support of Offshore wind turbines[EB/OL]. http://www.a2sea.com,2008-4.
[20]Gerhard Gerdes Albrecht Tiedeman drs. Sjoerd Zeelenberg. Case Study:European Offshore Wind Farms-A Survey for the Analysis of the Experiences and Lessons Learnt by Developers of Offshore Wind Farms-Final Report [R/OL]. http://theses.lub.lu.se/archive,2006.
[21 JGusto MSC. Jacking system for "Resolution" [EB/OL]. http://GustoMSC.com,2009-1.
[22]Schutz, W, Schroter, F. Development of heavy steel plate for Mayflower Resolution, special purpose vessel for erection of off shore wind towers[J]. Materials Science and Technology.2005,21 (5):590-596.
[23]Wim de Boom. Promising Offshore Assembling, Transport and Installation Techniques [EB/OL]. http://www. GustoMSC. com,2009-1.
[24]朱小楠.海上自升式炸礁船的结构设计[J]广东造船,2003(2)：4-8.
[25]孟昭瑛,任贵永.海上自升式平台工作原理和基本特性[J].中国海洋平台,1994,9(6)：167-170.
[26]赵亚楠,郝军,汪莉等.自升式风电安装船桩腿及升降系统现状与发展[J].船舶工程,2010,32(1)：1-4.
[271张争艳.自升式海洋钻井平台齿轮齿条爬升与锁紧系统设计与研究[D].武汉：武汉理工大学,2011.
[28]李壮云.液压元件与系统第2版[M].机械工业出版社,2005.
[29]刘华波,何文雪,王雪.西门子S7-300/400PLC编程与应用.机械工业出版社,2011.
[30]周恩涛.可编程控制器原理及其在液压系统中的应用.机械工业出版社,2003.
[31]刘洪涛,黄海.PLC应用开发.北京：电子工业出版社,2007.
[32]孟晓芳,李策,王址等.西门子系列变频器及其工程应用.北京：2008年,6月.
[33]胡寿松.自动控制原理.北京：2001.
[34]王曙光.S7-300/400 PLC入门与开发实例.北京：人民邮电出版社,2009.
[35]刘华波.组态软件WINCC及其应用.北京：机械工业出版社,2009.
[36]韩冰.现场总线系统监控与组态软件.北京：化学工业出版社,2008.
[37]梁绵鑫winCC基础应用开发指南.北京机械工业出版社,2009.
[38]王佩佩,铁路装矿系统平车机控制系统设计研究[D].武汉：武汉理工大学,2011.
[39]靳云发,石华,王绍宗,郭瑞峰.基于S7300及Wiccflexible的粉状助剂称量系统应用[J].制造业信息化,2010,9：79-80.
[40]张玲FluidSIM在液压传动系统设计中的应用[J].国内外机电一体化技术.2009,09：25-26
[41]梁新平FluidSIM液压气动仿真软件应用研究[J].价值工程.
[42]薛梅FluidSIM软件在液压气动系统设计中的应用[J].中国现代教育装备.2011,5(117)：27-29.
[43]李湘伟FluidSIM在液压与气压传动课程多媒体教学中的应用[J].装备制造技术.2007,3：108-110.
[2]姚兴佳,隋红霞,刘颖明,王晓东.海上风电技术的发展与现状[J].上海电力,2007,20(2).
[3]汤晶.海上风电安装船桩腿动载缓冲研究与强度分析[D].上海：上海交通大学,2009.
[4]张蓓文.海上风电场设备吊装[J].上海电力,2007,20(2).
[5]European Wind Energy Association (EWEA) Report,'Oceans of Opportunity', Sept.2009.
[6]Dutch Offshore Wind Energy Converter project(DOWEC)Report,'Installation Alternatives',2002,11.
[7]DTI Sustainable Energy Programmes.'Offshore Wind Transpor and Installation Vessel',2001.
[8]DTI New and Renewable Energy Programme.'INTEGRATED INSTALLATION FOR OFFSHORE WIND TURBINES',2003.
[9]Michler r Cieluch T, Krause G, Buck B H. Reflections on integrating operation and maint enance activities of offshore wind farms and mariculture [J]. Ocean& Coastal Manag ement,2009,52(1): 57-68.
[10]Breton S P, Moe G. Status, plans and technologies for offshore wind turbines in Europe and North America [J]. Renew able Energy,2009,34(3):646-654.
[11]Cameron A. On the cuspanupdate of the state of the offshore wind market [J]. Renewable Energy World,2007,10(2):22-35.
[12]Wang Z X, Jiang C W, Ai Q, Wang C M. The key technology of offshore wind farm and its new development in China[J].Renewable and Sustainable Energy Reviews,2009,13(1):216222.
[13]Mike Scot,etal.Offshore wind installation ships:gaming the market[R].New Energy Finance,11 April 2008.
[14]ODE Ltd. Installation Vessel Capability Study [R]. Crow n,2006,2.
[15]BVG Associates.Uk Offshore Wind- Moving up a Gear [R]. BWEA,2007.
[16]Back to Sea [J]. Cranes Today,2007,11.
[17]Harland and Wolff Licences Ltd.Offshore Wind Transport And Installation Vessel[R].Crown,2001.
[18]龚闽,谭家华.自升自航式船发展概况[J].海洋工程,2002,20(4)：101-104.
[19]Lars Nedergaard. Taking Windpower Offshore-Transport, Installation and Service Support of Offshore wind turbines[EB/OL]. http://www.a2sea.com,2008-4.
[20]Gerhard Gerdes Albrecht Tiedeman drs. Sjoerd Zeelenberg. Case Study:European Offshore Wind Farms-A Survey for the Analysis of the Experiences and Lessons Learnt by Developers of Offshore Wind Farms-Final Report [R/OL]. http://theses.lub.lu.se/archive,2006.
[21 JGusto MSC. Jacking system for "Resolution" [EB/OL]. http://GustoMSC.com,2009-1.
[22]Schutz, W, Schroter, F. Development of heavy steel plate for Mayflower Resolution, special purpose vessel for erection of off shore wind towers[J]. Materials Science and Technology.2005,21 (5):590-596.
[23]Wim de Boom. Promising Offshore Assembling, Transport and Installation Techniques [EB/OL]. http://www. GustoMSC. com,2009-1.
[24]朱小楠.海上自升式炸礁船的结构设计[J]广东造船,2003(2)：4-8.
[25]孟昭瑛,任贵永.海上自升式平台工作原理和基本特性[J].中国海洋平台,1994,9(6)：167-170.
[26]赵亚楠,郝军,汪莉等.自升式风电安装船桩腿及升降系统现状与发展[J].船舶工程,2010,32(1)：1-4.
[271张争艳.自升式海洋钻井平台齿轮齿条爬升与锁紧系统设计与研究[D].武汉：武汉理工大学,2011.
[28]李壮云.液压元件与系统第2版[M].机械工业出版社,2005.
[29]刘华波,何文雪,王雪.西门子S7-300/400PLC编程与应用.机械工业出版社,2011.
[30]周恩涛.可编程控制器原理及其在液压系统中的应用.机械工业出版社,2003.
[31]刘洪涛,黄海.PLC应用开发.北京：电子工业出版社,2007.
[32]孟晓芳,李策,王址等.西门子系列变频器及其工程应用.北京：2008年,6月.
[33]胡寿松.自动控制原理.北京：2001.
[34]王曙光.S7-300/400 PLC入门与开发实例.北京：人民邮电出版社,2009.
[35]刘华波.组态软件WINCC及其应用.北京：机械工业出版社,2009.
[36]韩冰.现场总线系统监控与组态软件.北京：化学工业出版社,2008.
[37]梁绵鑫winCC基础应用开发指南.北京机械工业出版社,2009.
[38]王佩佩,铁路装矿系统平车机控制系统设计研究[D].武汉：武汉理工大学,2011.
[39]靳云发,石华,王绍宗,郭瑞峰.基于S7300及Wiccflexible的粉状助剂称量系统应用[J].制造业信息化,2010,9：79-80.
[40]张玲FluidSIM在液压传动系统设计中的应用[J].国内外机电一体化技术.2009,09：25-26
[41]梁新平FluidSIM液压气动仿真软件应用研究[J].价值工程.
[42]薛梅FluidSIM软件在液压气动系统设计中的应用[J].中国现代教育装备.2011,5(117)：27-29.
[43]李湘伟FluidSIM在液压与气压传动课程多媒体教学中的应用[J].装备制造技术.2007,3：108-110.