100万千瓦超超临界火电机组仿真系统研制
摘要
随着社会对能源尤其是电能需求的持续增长,超超临界技术得以不断发展,100万千瓦火电机组的建设得到空前繁荣。而微型计算机技术、自动控制技术、数据通讯技术和CRT显示技术的高速发展,使得集散控制系统(Distributed Control System, DCS)在电力工业领域中得到了广泛应用,应设计调试、检测诊断和人员培训等方面的要求,仿真系统也随之不断进步和发展。为建立大型发电厂先进完善的自动化和信息化平台,充分发挥仿真系统的优势,DCS全范围仿真系统越来越多的受到关注。
本项目研发是针对上海自动化仪表股份有限公司SUPMAX800集散控制系统进行的。研究目的是利用虚拟DCS技术,对SUPMAX800控制系统进行虚拟化,从而得到具有高逼真性和开放性的系统仿真软件；同时,选择某电厂100万千瓦超超临界机组作为仿真对象,并结合机理建模思想、模块化设计思想建立仿真模型；最后,结合工程实际,设计合理的控制方案,实现自主DCS系统对100万千瓦机组的控制。
本人主要参与了该项目控制方案的设计及实现、逻辑画面组态以及模型与控制系统的通讯工作等,在后期还参与了各子系统的PID调试及系统的启动和联调。并在SUPMAX800现有功能模块的基础上,结合以往实际工程,完成了包括锅炉汽机本体、风烟系统、给水系统、高加低加等子控制系统的逻辑组态及其画面的绘制。
本论文总体结构由以下部分构成：第一部分简要介绍了国内外电站仿真技术、超超临界技术及其仿真技术的发展,同时也对集散控制系统、仿真模式以及虚拟DCS仿真技术进行了介绍。第二部分是论文研究的主体部分,首先对SUPMAX800系统及其系统组态工具等进行了说明,在此基础上简单说明了仿真模型及其运行平台仿真系统软件；同时对包括汽机、锅炉、电气本体在内的全范围动态实时仿真模型以及各子系统的控制方案等进行了详细说明。最后主要围绕仿真系统调试展开,介绍了系统的启动和联调、系统实现的功能、技术特点等。
随着高性能仿真系统的普及,电厂都倾向于定制一套和自己电厂设备1：1的仿真系统,火电仿真系统在我国电力行业将发挥巨大的作用,有着广阔的发展前景。
With the enormous requirements for energy resource. especially for electric power energy in society, ultra-supercritical technology is developing continuously,1000MW ultra super-critical unit has been widely applied. Distributed Control System has been widely applied in the field of electric power industry with the rapid development of microcomputer technology, automation control technology, data communication technology and CRT technology. Simulation system is also developed rapidly to meet the demands of the design, debugging, detection, diagnosis and staff training. For the sake of establishing advanced automatic and informational platform for huge power plant and exerting advantage of simulation system sufficiently, full-scope simulation system of DCS is attracting more and more attention.
This project is researched and developed based on SUPMAX800 distributed control system of Shanghai Automation Instrumentation Co..Ltd. The research aim is to turn the SUPMAX800 control system into its virtual mode and get virtual DPU simulation software with high fidelity and openness by using virtual DCS technology. And a simulation model is obtained by using modulization modeling idea and mechanism modeling idea based on choosing a 1000MW ultra super-critical unit of a power plant as a simulated object. Finally, a proper control scheme combining practical projects is designed, to control the 1000MW ultra super-critical unit based on distributed control system.
The writer has mostly participated in the design and realization of the control method, logic and picture configuration, communication between model and control system, the startup commissioning of simulation system. The logic and picture configuration of turbine system, boiler system, air and flue system, feed-water system and HP heaters and LP heaters system are achieved by using SUPMAX800 based on practical engineering.
Several parts are represented in this paper. In the first part, power plant simulation technology at home and abroad,ultra-supercritical technology and its simulation technology have been introduced, and a description for distributed control system, simulation mode and virtual DCS simulation technology have also been made. The second part is the main parts in this paper. Firstly, SUPMAX800 and its configuration software have been pointed out, furthermore, simulation model and its operation platform also have been introduced. And then, the full-scope simulation system including turbine master system, boiler master system and electrical system and the control scheme of all each subsystem have been introduced in detail. At last, the main task is to introduce the startup commissioning of simulation system, including systematic testing, realized functions of system, technical features and so on.
With the popularity of the high performance simulation system, more and more power plants inclined to customize a simulation system just same as itself. And the simulation system will play a big role in the field of electric power industry, there is a wide development prospect even more.
本项目研发是针对上海自动化仪表股份有限公司SUPMAX800集散控制系统进行的。研究目的是利用虚拟DCS技术,对SUPMAX800控制系统进行虚拟化,从而得到具有高逼真性和开放性的系统仿真软件；同时,选择某电厂100万千瓦超超临界机组作为仿真对象,并结合机理建模思想、模块化设计思想建立仿真模型；最后,结合工程实际,设计合理的控制方案,实现自主DCS系统对100万千瓦机组的控制。
本人主要参与了该项目控制方案的设计及实现、逻辑画面组态以及模型与控制系统的通讯工作等,在后期还参与了各子系统的PID调试及系统的启动和联调。并在SUPMAX800现有功能模块的基础上,结合以往实际工程,完成了包括锅炉汽机本体、风烟系统、给水系统、高加低加等子控制系统的逻辑组态及其画面的绘制。
本论文总体结构由以下部分构成：第一部分简要介绍了国内外电站仿真技术、超超临界技术及其仿真技术的发展,同时也对集散控制系统、仿真模式以及虚拟DCS仿真技术进行了介绍。第二部分是论文研究的主体部分,首先对SUPMAX800系统及其系统组态工具等进行了说明,在此基础上简单说明了仿真模型及其运行平台仿真系统软件；同时对包括汽机、锅炉、电气本体在内的全范围动态实时仿真模型以及各子系统的控制方案等进行了详细说明。最后主要围绕仿真系统调试展开,介绍了系统的启动和联调、系统实现的功能、技术特点等。
随着高性能仿真系统的普及,电厂都倾向于定制一套和自己电厂设备1：1的仿真系统,火电仿真系统在我国电力行业将发挥巨大的作用,有着广阔的发展前景。
With the enormous requirements for energy resource. especially for electric power energy in society, ultra-supercritical technology is developing continuously,1000MW ultra super-critical unit has been widely applied. Distributed Control System has been widely applied in the field of electric power industry with the rapid development of microcomputer technology, automation control technology, data communication technology and CRT technology. Simulation system is also developed rapidly to meet the demands of the design, debugging, detection, diagnosis and staff training. For the sake of establishing advanced automatic and informational platform for huge power plant and exerting advantage of simulation system sufficiently, full-scope simulation system of DCS is attracting more and more attention.
This project is researched and developed based on SUPMAX800 distributed control system of Shanghai Automation Instrumentation Co..Ltd. The research aim is to turn the SUPMAX800 control system into its virtual mode and get virtual DPU simulation software with high fidelity and openness by using virtual DCS technology. And a simulation model is obtained by using modulization modeling idea and mechanism modeling idea based on choosing a 1000MW ultra super-critical unit of a power plant as a simulated object. Finally, a proper control scheme combining practical projects is designed, to control the 1000MW ultra super-critical unit based on distributed control system.
The writer has mostly participated in the design and realization of the control method, logic and picture configuration, communication between model and control system, the startup commissioning of simulation system. The logic and picture configuration of turbine system, boiler system, air and flue system, feed-water system and HP heaters and LP heaters system are achieved by using SUPMAX800 based on practical engineering.
Several parts are represented in this paper. In the first part, power plant simulation technology at home and abroad,ultra-supercritical technology and its simulation technology have been introduced, and a description for distributed control system, simulation mode and virtual DCS simulation technology have also been made. The second part is the main parts in this paper. Firstly, SUPMAX800 and its configuration software have been pointed out, furthermore, simulation model and its operation platform also have been introduced. And then, the full-scope simulation system including turbine master system, boiler master system and electrical system and the control scheme of all each subsystem have been introduced in detail. At last, the main task is to introduce the startup commissioning of simulation system, including systematic testing, realized functions of system, technical features and so on.
With the popularity of the high performance simulation system, more and more power plants inclined to customize a simulation system just same as itself. And the simulation system will play a big role in the field of electric power industry, there is a wide development prospect even more.
引文
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