柳钢连铸坯全“一火成材”建设及后续工程技术研究
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摘要
柳钢在1997年转炉钢实现了全连铸。而轧钢系统除中板厂实现了“一火成材”外，其他轧钢厂仍为“二火成材”。如何利用已有的设备进行适当的改造实现连铸坯全“一火成材”，达到节能降耗、提高成材率、提高经济效益之目的，是摆在我们面前的重要研究课题。公司经过对“一火成材”技术研究，发现柳钢具有实现用连铸坯全“一火成材”的条件，为此，“九五”期间，柳钢对中型厂、小型厂、线材厂分别实行了“一火成材”技术改造，并通过调整与优化轧钢系统的工艺结构和品种结构。
吸取了“一火成材”成功的经验，公司又对热送热装技术进行了研究和应用，也获得了热送热装技术改造的成功。
柳钢公司虽然在近两年来的技术和设备现代化的研究和应用过程中步子小了，显现出落后，但柳钢公司一直没有停止过对现代化技术和设备的研究和应用，并成功地应用在中板厂和小型连轧棒材的改造。
柳钢面对市场和形势的严峻性，及时对已制订出了“十五”规划做了重大的调整，高速线材现代化改造项目研究与设计就是“十五”规划高新技术、现代技术和设备在柳钢进入广泛应用的开始。高速线材改造方案设计是建立在高水平之上的一次改造：单线年产60万t。轧制成品线速度120m／s，关键设备是引进世界最先进水平装备，集现代技术和设备于一体，突出代表以计算机、现代通信技术和信息技术应用在其中。
In 1997,the converter steel of Liu Gang was realized 100% continuous cast. Other rolling mills of rolling system still adopt "Roll in Two Heat" technique except Medium Plate Mill realized "Roll in One Heat" .How to utilize existing equipment to carry on the proper transformation and realize 100% "Roll in One Heat" of steel strand is the important subject for research in front of us to achieve the purpose of energy-saving and cost-reducing, rolling yield-improving, economic efficiency-increasing. Through study on the 100% "Roll in One Heat" technology, we find Liu Gang is imbued with the condition to realize the 100% "Roll in One Heat" of steel strand. For this reason, we implement technological transformation to Medium rolling mill, Small rolling mill and wire rod mill respectively; adjust and optimize the steel rolling technology structure and variety structure of rolling system during the "Ninth Five-Year Plan" .
Through draw the successful experience, we carry on the research and application to the hot delivery and charging technology which obtained success on technological transformation too.
Though making small progress on technology and equipment modernized research and application which appear backward in the past two years,Liu Gang never stops the research and application for the modernized technology and equipment which were succeeded in using to the transformation of Medium Plate Mill and light continuous rolling bar.
The research and plan on modernized transformation project of high-speed wire rod which is the high-new technology, modern technology and equipment as "Tenth Five-Year Plan" scheming comes into big use in Liu Gang. The transformation scheme on high-speed wire rod is based on high level:the annual produce of single strand is 600,000 ton.The rolled product line speed is 120m/s, and the key equipment we imported is the most advanced stage facility in the world which incorporated the modern technology and equipment,and applied the computer, modern communication technology modern technology and equipment, and applied the computer, modern communication technology and information technology.
吸取了“一火成材”成功的经验，公司又对热送热装技术进行了研究和应用，也获得了热送热装技术改造的成功。
柳钢公司虽然在近两年来的技术和设备现代化的研究和应用过程中步子小了，显现出落后，但柳钢公司一直没有停止过对现代化技术和设备的研究和应用，并成功地应用在中板厂和小型连轧棒材的改造。
柳钢面对市场和形势的严峻性，及时对已制订出了“十五”规划做了重大的调整，高速线材现代化改造项目研究与设计就是“十五”规划高新技术、现代技术和设备在柳钢进入广泛应用的开始。高速线材改造方案设计是建立在高水平之上的一次改造：单线年产60万t。轧制成品线速度120m／s，关键设备是引进世界最先进水平装备，集现代技术和设备于一体，突出代表以计算机、现代通信技术和信息技术应用在其中。
In 1997,the converter steel of Liu Gang was realized 100% continuous cast. Other rolling mills of rolling system still adopt "Roll in Two Heat" technique except Medium Plate Mill realized "Roll in One Heat" .How to utilize existing equipment to carry on the proper transformation and realize 100% "Roll in One Heat" of steel strand is the important subject for research in front of us to achieve the purpose of energy-saving and cost-reducing, rolling yield-improving, economic efficiency-increasing. Through study on the 100% "Roll in One Heat" technology, we find Liu Gang is imbued with the condition to realize the 100% "Roll in One Heat" of steel strand. For this reason, we implement technological transformation to Medium rolling mill, Small rolling mill and wire rod mill respectively; adjust and optimize the steel rolling technology structure and variety structure of rolling system during the "Ninth Five-Year Plan" .
Through draw the successful experience, we carry on the research and application to the hot delivery and charging technology which obtained success on technological transformation too.
Though making small progress on technology and equipment modernized research and application which appear backward in the past two years,Liu Gang never stops the research and application for the modernized technology and equipment which were succeeded in using to the transformation of Medium Plate Mill and light continuous rolling bar.
The research and plan on modernized transformation project of high-speed wire rod which is the high-new technology, modern technology and equipment as "Tenth Five-Year Plan" scheming comes into big use in Liu Gang. The transformation scheme on high-speed wire rod is based on high level:the annual produce of single strand is 600,000 ton.The rolled product line speed is 120m/s, and the key equipment we imported is the most advanced stage facility in the world which incorporated the modern technology and equipment,and applied the computer, modern communication technology modern technology and equipment, and applied the computer, modern communication technology and information technology.
引文
1．张树堂，21世纪轧钢技术的发展，《轧钢》，2001。2，3～4
2．殷瑞玉，20世纪世界钢铁工业的成就及今后的发展方向。世界金属导报，1999-03-30
3．霍根WT．21世纪的钢铁工业[M]．齐渊洪，牟慧研译。北京：冶金工业出版社，1999。
4．贺毓辛，面向21世纪的钢铁工业，《轧钢》，1999．10：3～4
5. Kavangh L. steel industry technology roadmap j. AISI, 1998
6. Samways N L. Iron & Steel Engineering, 1997, (4): 38～40
7．李世俊，钢材产品结构调整分析，《轧钢》2001．4：3～4
8．国家冶金局规划发展司，2000～2005年冶金科技发展指南。
9．赵春林，连铸与轧钢衔接的分析，《炼钢》，1990，(1)：34～35。
10．张卫权，连铸小方坯热送热装工艺在柳钢的应用．2001，(3)：53～54。
11．甘贵平，650厂全连续棒材技术改造．《柳钢科技》，2001，(1)：30～33。
12．蔡开科，程士富．连续铸钢原理与工艺．北京：冶金工业出版社，1994。
13．蔡唯成．连铸坯热送热装和热直接轧制技术及其技术经济效益．《钢铁》，1997，32(增刊)：843～847
14．陈青山等，韶钢连铸坯热送热装生产工艺及节能效果．《钢铁》，1997。
15．冶金规划院编订的《柳钢“十五”发展规划》
16．西材一实.溶融亚铅反应及热延钢板表面状态影响[J]．铁钢，1993，79(2)：187-192．
17. Matsuoka s, et al. Effect of lubrication condition on recrystallization texture of ultra-low C -sheet steel hot rolled in ferrite region [j]. ISIJ. Int.,1998,38(6):633-639.
18. Komi J, et al. Effect of Strip Lubrication on Friction in Hot Rolling of Stainless [A]. Steel Rolling, 98 [C].1998:452-456.
19．Saito M，Tanimoto S，Tsukamoto H，et al．高精度轧板厚度控制[A]．IFAC第八届世界大会钢铁自动化论文集[C]1982，52-59．
20. Altendorfer H, Furmann E, et al. Hot-Dip Galvanizing Technology of Hot Rolled Steel Strip [J].Steel Time International, 1997, (3):32-34.
21．全撰镐，崔镇源．无酸洗热延溶融亚铅钢板密着性举动[J]．CAMPISIJ，2000，13(3)：588．
22．武汉钢铁设计研究总院设计编订的柳钢高速线材技术改造设计方案
23．席约强．线棒材生产实现连铸坯热送热装的若干问题(一) [J]．轧钢，2000，17(6)：38-41．
2．殷瑞玉，20世纪世界钢铁工业的成就及今后的发展方向。世界金属导报，1999-03-30
3．霍根WT．21世纪的钢铁工业[M]．齐渊洪，牟慧研译。北京：冶金工业出版社，1999。
4．贺毓辛，面向21世纪的钢铁工业，《轧钢》，1999．10：3～4
5. Kavangh L. steel industry technology roadmap j. AISI, 1998
6. Samways N L. Iron & Steel Engineering, 1997, (4): 38～40
7．李世俊，钢材产品结构调整分析，《轧钢》2001．4：3～4
8．国家冶金局规划发展司，2000～2005年冶金科技发展指南。
9．赵春林，连铸与轧钢衔接的分析，《炼钢》，1990，(1)：34～35。
10．张卫权，连铸小方坯热送热装工艺在柳钢的应用．2001，(3)：53～54。
11．甘贵平，650厂全连续棒材技术改造．《柳钢科技》，2001，(1)：30～33。
12．蔡开科，程士富．连续铸钢原理与工艺．北京：冶金工业出版社，1994。
13．蔡唯成．连铸坯热送热装和热直接轧制技术及其技术经济效益．《钢铁》，1997，32(增刊)：843～847
14．陈青山等，韶钢连铸坯热送热装生产工艺及节能效果．《钢铁》，1997。
15．冶金规划院编订的《柳钢“十五”发展规划》
16．西材一实.溶融亚铅反应及热延钢板表面状态影响[J]．铁钢，1993，79(2)：187-192．
17. Matsuoka s, et al. Effect of lubrication condition on recrystallization texture of ultra-low C -sheet steel hot rolled in ferrite region [j]. ISIJ. Int.,1998,38(6):633-639.
18. Komi J, et al. Effect of Strip Lubrication on Friction in Hot Rolling of Stainless [A]. Steel Rolling, 98 [C].1998:452-456.
19．Saito M，Tanimoto S，Tsukamoto H，et al．高精度轧板厚度控制[A]．IFAC第八届世界大会钢铁自动化论文集[C]1982，52-59．
20. Altendorfer H, Furmann E, et al. Hot-Dip Galvanizing Technology of Hot Rolled Steel Strip [J].Steel Time International, 1997, (3):32-34.
21．全撰镐，崔镇源．无酸洗热延溶融亚铅钢板密着性举动[J]．CAMPISIJ，2000，13(3)：588．
22．武汉钢铁设计研究总院设计编订的柳钢高速线材技术改造设计方案
23．席约强．线棒材生产实现连铸坯热送热装的若干问题(一) [J]．轧钢，2000，17(6)：38-41．