缠绕式提升机卷筒强度的有限元优化设计
摘要
本文运用ANSYS软件建立了矿井提升机卷筒的有限元模型，应用ANSYS研究模型物理响应的功能，计算了提升机卷筒在不采用木衬、采用木衬及采用其它材料做卷筒衬板时卷筒的应力。通过计算对比分析，证明木衬能够改变卷筒应力分布规律，减小筒壁应力。发现提升机卷筒衬板采用聚碳酸脂(增强)材料时，筒壁应力与木衬相比更小，因此建议卷筒衬板采用聚碳酸脂(增强)材料；同时，运用ANSYS的优化设计功能，对提升机卷筒支轮位置、木衬厚度进行了优化设计，得出了最优支轮位置及木衬厚度。通过对这些计算分析，为提升机卷筒的设计提供一些具有参考价值的建议，为现场生产提供可靠的设计依据。
This paper established finite element model for mine hoist machine roller by ANSYS software, and studied model physical response by ANSYS, calculated the stress of roller under the conditions of no using wood liner> using wood liner or using other material. By calculating and contrasting analysis, proved that wood liner could change the distributing rule of roller stress and reduce the stress of roller wall. We found when roller liner of hoist machine used the material of polycreosotester(intensify), that the stress of roller wall was less than that of the wood liner, so we advised to use polycreosotester(intensify) to roller liner. Simultaneously, by using the function of ANSYS optimal design , we optimized and designed the position
of hoist roller branch wheeK the thickness of wood liner, got the conclusion of the best position of branch wheel and the best thickness of wood liner. By the calculating and analyzing, provide some referential advice for the design of hoist roller, and provide credibility design bases for locale produce.
This paper established finite element model for mine hoist machine roller by ANSYS software, and studied model physical response by ANSYS, calculated the stress of roller under the conditions of no using wood liner> using wood liner or using other material. By calculating and contrasting analysis, proved that wood liner could change the distributing rule of roller stress and reduce the stress of roller wall. We found when roller liner of hoist machine used the material of polycreosotester(intensify), that the stress of roller wall was less than that of the wood liner, so we advised to use polycreosotester(intensify) to roller liner. Simultaneously, by using the function of ANSYS optimal design , we optimized and designed the position
of hoist roller branch wheeK the thickness of wood liner, got the conclusion of the best position of branch wheel and the best thickness of wood liner. By the calculating and analyzing, provide some referential advice for the design of hoist roller, and provide credibility design bases for locale produce.
引文
[1]潘英．《矿山提升机设计》．中国矿业大学出版社．2001．1
[2]覃江．缠绕式提升机中木衬对筒壳强度的影响．矿山机械．1983．3
[3]彭兆行．缠绕式提升机筒壳支环问题的讨论．矿山机械．1986．6
[4]北京矿业学院矿机教研室组译．矿井提升机的计算和设计．1956．7
[5]齐治国．张义举．赵灿．《建筑卷扬机设计》．机械工业出版社
[6]葛世荣．缠绕式提升机卷筒强度的可靠性计算．矿山机械．1988．8
[7]葛成远．缠绕式提升机筒壳强度分析．矿山机械．1975．1
[8]王明道．缠绕式矿井提升机卷筒强度的有限元分析．矿山机械．1980．3
[9]张驭球．《有限元方法论》．人民教育出版社．1992．3
[10]王生洪．《有限元基础及应用》．国防大学出版社．1991
[11][美]邹祖讳．《复合材料的结构与性能》．科学出版社．1999
[12]谭建国．《使用ANSYS6.0进行有限元分析》．北京大学出版．2002．5
[13]谢贻权．何福保．《弹性和塑性力学中的有限单元法》．机械工业出版社．1981．7
[14]王永乐．《机械优化实际基础》．黑龙江科学技术出版社．1994．1
[15]徐灏．《机械设计手册》．机械工业出版社．1991．9
[16]蔡春源．《新编机械设计实用手册》．学苑出版社．1990．9
[17]刘维信．《最优化设计》．清华大学出版社．1994．6
[18]徐秉业．刘信声．《应用弹性力学》．清华大学出版社．1999．1
[19]H．M．别辽耶夫．《材料力学》．高等工业出版社．1999．11
[20]ANSYS. Inc. ANSYS Workbook Release 5.4 Third Edition SAS. IP Inc. 1997
[21]ANSYS. Inc. ANSYS Tutorial for Release 5.5 Forth Edition SAS. IP Inc. 1997
[22]ANSYS. Inc. ANSYS Elements Reference Ninth Edition SAS. IP Inc. 1997
[23]ANSYS. Inc. ANSYS Analysis Guides First Edition SAS. IP Inc. 1997
[24]美国ANSYS公司北京办事处．ANSYS入门手册．1998
[25]美国ANSYS公司北京办事处．ANSYS非线性分析指南．1998
[26]美国ANSYS公司北京办事处．PDL使用指南．1998
[27]卢玉明．《机械零件的可靠性设计》，机械工业出版社．1981
[28]许镇宇．邱宣怀．《机械零件》．人民教育出版社．1981．8
[29]孙玉蓉．弹性圆板支轮筒壳弯曲应力计算．矿山机械．1985．8
[30]杨宗孟．缠绕式矿井提升机卷筒筒壳应力分析．矿山机械．1988．2
[31]万肖涛．JKA型矿井提升机卷筒筒壳失效分析．矿山机械．1989．9
[32]许枫．尹鹏飞．浅谈矿井提升机卷筒的改装．矿山机械．1989．1
[33]于忠升．提升机筒壳不同支承下的统一计算方法．矿山机械．1984．4
[34]Yuan S. The finite element method of lines: theory and applications[M].Beijing-New York: Science Press. 1993
[35]Clough R W and Johncon C P.A finite element approximation for the analysis of thin shell[J].Int. J.Solids Structures. 1968.4
[35]Atluri S and Pian TH. Theoretical fomulation of finite element methods in linear elastic analysis of general shell[J].J. Struct. Mech. 1972.1
[36]Cook RD. Concepts and applications of finiteelement analysis(2nd edn.)[M].John wiley, New York. 1981
[37]国家化学材料测试中心．聚碳酸脂板材试报告．2001．9
[2]覃江．缠绕式提升机中木衬对筒壳强度的影响．矿山机械．1983．3
[3]彭兆行．缠绕式提升机筒壳支环问题的讨论．矿山机械．1986．6
[4]北京矿业学院矿机教研室组译．矿井提升机的计算和设计．1956．7
[5]齐治国．张义举．赵灿．《建筑卷扬机设计》．机械工业出版社
[6]葛世荣．缠绕式提升机卷筒强度的可靠性计算．矿山机械．1988．8
[7]葛成远．缠绕式提升机筒壳强度分析．矿山机械．1975．1
[8]王明道．缠绕式矿井提升机卷筒强度的有限元分析．矿山机械．1980．3
[9]张驭球．《有限元方法论》．人民教育出版社．1992．3
[10]王生洪．《有限元基础及应用》．国防大学出版社．1991
[11][美]邹祖讳．《复合材料的结构与性能》．科学出版社．1999
[12]谭建国．《使用ANSYS6.0进行有限元分析》．北京大学出版．2002．5
[13]谢贻权．何福保．《弹性和塑性力学中的有限单元法》．机械工业出版社．1981．7
[14]王永乐．《机械优化实际基础》．黑龙江科学技术出版社．1994．1
[15]徐灏．《机械设计手册》．机械工业出版社．1991．9
[16]蔡春源．《新编机械设计实用手册》．学苑出版社．1990．9
[17]刘维信．《最优化设计》．清华大学出版社．1994．6
[18]徐秉业．刘信声．《应用弹性力学》．清华大学出版社．1999．1
[19]H．M．别辽耶夫．《材料力学》．高等工业出版社．1999．11
[20]ANSYS. Inc. ANSYS Workbook Release 5.4 Third Edition SAS. IP Inc. 1997
[21]ANSYS. Inc. ANSYS Tutorial for Release 5.5 Forth Edition SAS. IP Inc. 1997
[22]ANSYS. Inc. ANSYS Elements Reference Ninth Edition SAS. IP Inc. 1997
[23]ANSYS. Inc. ANSYS Analysis Guides First Edition SAS. IP Inc. 1997
[24]美国ANSYS公司北京办事处．ANSYS入门手册．1998
[25]美国ANSYS公司北京办事处．ANSYS非线性分析指南．1998
[26]美国ANSYS公司北京办事处．PDL使用指南．1998
[27]卢玉明．《机械零件的可靠性设计》，机械工业出版社．1981
[28]许镇宇．邱宣怀．《机械零件》．人民教育出版社．1981．8
[29]孙玉蓉．弹性圆板支轮筒壳弯曲应力计算．矿山机械．1985．8
[30]杨宗孟．缠绕式矿井提升机卷筒筒壳应力分析．矿山机械．1988．2
[31]万肖涛．JKA型矿井提升机卷筒筒壳失效分析．矿山机械．1989．9
[32]许枫．尹鹏飞．浅谈矿井提升机卷筒的改装．矿山机械．1989．1
[33]于忠升．提升机筒壳不同支承下的统一计算方法．矿山机械．1984．4
[34]Yuan S. The finite element method of lines: theory and applications[M].Beijing-New York: Science Press. 1993
[35]Clough R W and Johncon C P.A finite element approximation for the analysis of thin shell[J].Int. J.Solids Structures. 1968.4
[35]Atluri S and Pian TH. Theoretical fomulation of finite element methods in linear elastic analysis of general shell[J].J. Struct. Mech. 1972.1
[36]Cook RD. Concepts and applications of finiteelement analysis(2nd edn.)[M].John wiley, New York. 1981
[37]国家化学材料测试中心．聚碳酸脂板材试报告．2001．9