汽车制造企业供应物流中的仓储管理系统优化研究
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摘要
随着科学技术的迅猛发展和世界经济一体化趋势的逐步加强,国外的汽车企业纷纷进入中国汽车市场,使我国汽车工业面临着更加动态多变和竞争激烈的市场环境。越来越多的企业通过引进先进的物流理念、运作经验和物流技术,来增强企业竞争力,扩大企业的发展空间。
本文以某个汽车企业的仓储中心为研究背景,针对企业中管理系统的不足之处,进行优化研究。论文主要从四个方面开展优化工作:将ABC分类法与模糊评判法结合,应用到汽车零部件库存分类中,建立合理的库存分类模型,实现货物的分类管理;应用订货点法和多阶段规划法进行库存量的控制,设计方法流程图,实现降低库存成本、保证生产流畅通的目的;以精益管理思想为指导原则建立全新的仓储作业流程,以此提高管理的信息化水平,提高工作效率;应用储位编码方法对货位进行编码,在作业流程中添加分配库位模块,实现货物智能存取功能。最终,根据优化的方法在原有的仓储管理系统中增加四个子系统,即库存分类系统、库存控制系统、资源分配系统和储存定位系统。
With the rapid development of science technology and the strength of economic globalization, China automobile market is occupied by foreign automobile enterprises, which makes our automobile industry face to variable market and drastic competition. For strengthening competition and expanding development space, more and more enterprises introduce advanced logistics theory, experience and technology.
In this thesis, a storage center of one automobile enterprise is taken as research background, and the optimization is carried out on the shortage of the management system in the enterprise. The four aspects are mainly optimized in this thesis: ABC classification is combined with fuzzy evaluation, which is applied in the inventory classification of automotive parts, and a right model is established for the classification management; the stock is controlled with order point and multistage programming and the flow charts are designed for reducing the inventory cost and assuring the smooth production; lean management concept is taken as the principle to establish a new flow chart of the storage work for improving the information and efficiency; the coding method of the goods position is applied and the module of assigning goods position is added to the work flow for stocking and supplying intelligently. Finally, four subsystems are added to present WMS, namely, inventory classification system, inventory control system, resources distribution system and storage location system.
本文以某个汽车企业的仓储中心为研究背景,针对企业中管理系统的不足之处,进行优化研究。论文主要从四个方面开展优化工作:将ABC分类法与模糊评判法结合,应用到汽车零部件库存分类中,建立合理的库存分类模型,实现货物的分类管理;应用订货点法和多阶段规划法进行库存量的控制,设计方法流程图,实现降低库存成本、保证生产流畅通的目的;以精益管理思想为指导原则建立全新的仓储作业流程,以此提高管理的信息化水平,提高工作效率;应用储位编码方法对货位进行编码,在作业流程中添加分配库位模块,实现货物智能存取功能。最终,根据优化的方法在原有的仓储管理系统中增加四个子系统,即库存分类系统、库存控制系统、资源分配系统和储存定位系统。
With the rapid development of science technology and the strength of economic globalization, China automobile market is occupied by foreign automobile enterprises, which makes our automobile industry face to variable market and drastic competition. For strengthening competition and expanding development space, more and more enterprises introduce advanced logistics theory, experience and technology.
In this thesis, a storage center of one automobile enterprise is taken as research background, and the optimization is carried out on the shortage of the management system in the enterprise. The four aspects are mainly optimized in this thesis: ABC classification is combined with fuzzy evaluation, which is applied in the inventory classification of automotive parts, and a right model is established for the classification management; the stock is controlled with order point and multistage programming and the flow charts are designed for reducing the inventory cost and assuring the smooth production; lean management concept is taken as the principle to establish a new flow chart of the storage work for improving the information and efficiency; the coding method of the goods position is applied and the module of assigning goods position is added to the work flow for stocking and supplying intelligently. Finally, four subsystems are added to present WMS, namely, inventory classification system, inventory control system, resources distribution system and storage location system.
引文
1 李永钧.2004年我国汽车进出口市场分析.汽车工业研究,2005(4):17-18
2 王友顺,李丽.我国汽车物流发展的现状与对策.经济师,2005(8):33-35
3 吴峻,章信开.汽车制造业零部件供应链发展探析.物流技术,2004(11):6-8
4 李健,赵锟.论国外物流业发展现状及启示.物流与信息,2006(7):150-152
5 欣华.国际物流新走势.决策与信息,2006(5):6
6 杨文超.仓储型物流企业向现代物流企业转化的探讨.铁路采购与物流,2006(2):28-29
7 秦弘,赵启兰.企业物流及其发展趋势.中国物流与采购,2003(22):36-37
8 张念.仓储与配送.大连:东北财经大学出版社,2004
9 陈显宝.物流企业发展的“四化”.北京物资流通,2006(2):39
10 戴定一.仓储管理与WMS.物流技术与应用,2005(2):59-61
11 黄中鼎.现代物流管理学.上海:上海财经大学出版社,2004
12 真虹,张婕妹.物流企业仓储管理与实务.北京:中国物资出版社,2004
13 Frey, Karen, Gordon, Lawrence A. ABC, Strategy and business unit performance. International Journal of Applied Quality Management, 1999, 2(1):1-23
14 黄灏然,俞守华,杨丹彤,董绍娴.层次分析法在价值工程中的应用.价值工程,2006(10):59-61
15 王金峰,董绍华.层次分析法在图书逆向物流中的应用.物流技术,2007(1):111-112
16 梁昌勇,陈龙,杨善林.基于模糊综合评判的企业IT系统集成项目风险评价.价值工程,2006(4):78-81
17 史祎馨,张丹松.基于模糊综合评判法的第三方物流服务商选择模型研究.物流科技,2006,29(133):5-8
18 赵敏,崔南方.备件库存模式与控制策略研究.科技进步与对策,2004(4):95-96
19 杨晔.企业资源规划(ERP)应用发展探讨.科技资讯,2006(31):168-169
20 薛建强.中小企业的管理创新与ERP的应用.商场现代化,2005(12):79
21 王又花.基于ERP的内部会计控制分析.中国管理信息化,2007,10(1):13-14
22 许秀锋,徐克林.中小企业库存控制分析研究.科技资讯,2006(30):48-49
23 Roy L Nersesian,G Boyd Swartz.Computer Simulation in Logistics. London: Quorum Books,1996
24 李严峰,张丽娟.现代物流管理.大连:东北财经大学出版社,2004
25 纪寿文.仓储与配送管理.北京:海天出版社,2004
26 Balkhi, Zaid T. On a finite horizon production lot size inventory model for deteriorating items: An optimal solution. European Journal of Operational Research, 2001, 132 (1): 210-223
27 (美)弗雷兹.当代仓储及物料管理.刘庆林译.北京:人民邮电出版社,2004
28 李艳冰,高德华.面向供应链的多级库存控制模型改进研究.经济师,2006(7):138-139
29 《运筹学》教材编写组.运筹学.北京:清华大学出版社,1990
30 (英)理查德·拉明.精益供应.北京:商务印书馆,2003
31 安进.精益供应链物流运作模式探讨.中国制造业信息化,2006,35(21):6-8
32 Richard Wilding.Lean, Leaner, Leanest. Inter-national Journal of Physical Distribution & Logistics Management,1996
33 孟瑞纲.汽车零部件企业供应链的精益化探索.工业工程与管理,2001(4):48-51
34 马云波,吕建中.精益管理原则.企业经济(山西),2004(9):30-31
35 王蓓彬.现代仓储管理.北京:人民交通出版社,2003
36 Ho, Peng-Kuan, Perl, Jossef.Warehouse Location Under Service-Sensitive Demand. Journal of business logistics,1995,16(1):133-163
37 黄小青.零售业物流信息化新思路.中外储运,2006(3):35-37
38 张晓川.现代仓储物流技术与装备.北京:化学工业出版社,2003
39 Hwang, Heung-Suk. A Study on an Inventory Model for Item with Weibull meliorating. Computers & Industrial Engineering, 1997, 33 (3):701-704
40 储雪俭.物流配送中心的货物定位存放分析.物流技术,2006(7):249-251
2 王友顺,李丽.我国汽车物流发展的现状与对策.经济师,2005(8):33-35
3 吴峻,章信开.汽车制造业零部件供应链发展探析.物流技术,2004(11):6-8
4 李健,赵锟.论国外物流业发展现状及启示.物流与信息,2006(7):150-152
5 欣华.国际物流新走势.决策与信息,2006(5):6
6 杨文超.仓储型物流企业向现代物流企业转化的探讨.铁路采购与物流,2006(2):28-29
7 秦弘,赵启兰.企业物流及其发展趋势.中国物流与采购,2003(22):36-37
8 张念.仓储与配送.大连:东北财经大学出版社,2004
9 陈显宝.物流企业发展的“四化”.北京物资流通,2006(2):39
10 戴定一.仓储管理与WMS.物流技术与应用,2005(2):59-61
11 黄中鼎.现代物流管理学.上海:上海财经大学出版社,2004
12 真虹,张婕妹.物流企业仓储管理与实务.北京:中国物资出版社,2004
13 Frey, Karen, Gordon, Lawrence A. ABC, Strategy and business unit performance. International Journal of Applied Quality Management, 1999, 2(1):1-23
14 黄灏然,俞守华,杨丹彤,董绍娴.层次分析法在价值工程中的应用.价值工程,2006(10):59-61
15 王金峰,董绍华.层次分析法在图书逆向物流中的应用.物流技术,2007(1):111-112
16 梁昌勇,陈龙,杨善林.基于模糊综合评判的企业IT系统集成项目风险评价.价值工程,2006(4):78-81
17 史祎馨,张丹松.基于模糊综合评判法的第三方物流服务商选择模型研究.物流科技,2006,29(133):5-8
18 赵敏,崔南方.备件库存模式与控制策略研究.科技进步与对策,2004(4):95-96
19 杨晔.企业资源规划(ERP)应用发展探讨.科技资讯,2006(31):168-169
20 薛建强.中小企业的管理创新与ERP的应用.商场现代化,2005(12):79
21 王又花.基于ERP的内部会计控制分析.中国管理信息化,2007,10(1):13-14
22 许秀锋,徐克林.中小企业库存控制分析研究.科技资讯,2006(30):48-49
23 Roy L Nersesian,G Boyd Swartz.Computer Simulation in Logistics. London: Quorum Books,1996
24 李严峰,张丽娟.现代物流管理.大连:东北财经大学出版社,2004
25 纪寿文.仓储与配送管理.北京:海天出版社,2004
26 Balkhi, Zaid T. On a finite horizon production lot size inventory model for deteriorating items: An optimal solution. European Journal of Operational Research, 2001, 132 (1): 210-223
27 (美)弗雷兹.当代仓储及物料管理.刘庆林译.北京:人民邮电出版社,2004
28 李艳冰,高德华.面向供应链的多级库存控制模型改进研究.经济师,2006(7):138-139
29 《运筹学》教材编写组.运筹学.北京:清华大学出版社,1990
30 (英)理查德·拉明.精益供应.北京:商务印书馆,2003
31 安进.精益供应链物流运作模式探讨.中国制造业信息化,2006,35(21):6-8
32 Richard Wilding.Lean, Leaner, Leanest. Inter-national Journal of Physical Distribution & Logistics Management,1996
33 孟瑞纲.汽车零部件企业供应链的精益化探索.工业工程与管理,2001(4):48-51
34 马云波,吕建中.精益管理原则.企业经济(山西),2004(9):30-31
35 王蓓彬.现代仓储管理.北京:人民交通出版社,2003
36 Ho, Peng-Kuan, Perl, Jossef.Warehouse Location Under Service-Sensitive Demand. Journal of business logistics,1995,16(1):133-163
37 黄小青.零售业物流信息化新思路.中外储运,2006(3):35-37
38 张晓川.现代仓储物流技术与装备.北京:化学工业出版社,2003
39 Hwang, Heung-Suk. A Study on an Inventory Model for Item with Weibull meliorating. Computers & Industrial Engineering, 1997, 33 (3):701-704
40 储雪俭.物流配送中心的货物定位存放分析.物流技术,2006(7):249-251