圆弧蜗杆与斜齿轮传动在汽车门锁中的应用
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摘要
在动力传动中,蜗杆传动是一种普遍和简单的方式,它以传动比大、承载能力高、冲击载荷小、传动平稳、易实现自锁等一些优点在国防、冶金、造船、建筑、化工等行业得到大量的使用。但由于其相对滑动的速度较大、摩擦因数较高、润滑效果不好、发热量大、从而使传动效率低下。同时,制造蜗轮时需要蜗轮滚刀或用特制的刀具铣削(俗称单刀或多刀飞削),前者加工的成本高,后者加工的效率精度低。如果把蜗杆传动中的蜗轮用斜齿轮代替,则可以发挥圆柱斜齿轮的很多优点,例如加工方便、快捷、效率高,运用到工程中,可以有效提高生产效率和降低生产成本。本课题在研究蜗杆与斜齿轮传动的基础上展开了对圆弧蜗杆与斜齿轮的分析。
本课题的任务是对圆弧蜗杆与斜齿轮的传动进行理论分析和其在汽车门锁中的应用研究。以求对圆弧蜗杆与斜齿轮传动的原理和应用有一个初步的了解。在理论分析方面,阐述圆弧蜗杆与斜齿轮传动的啮合原理,建立了圆弧蜗杆的齿面方程式。在汽车门锁中的应用方面,按照我国标准建立圆弧蜗杆的齿面参数方程和蜗轮蜗杆的啮合方程,采用三坐标测量仪测量国外样锁,通过曲面拟合的方法得出圆弧蜗杆齿形参数,然后进行优化。在汽车门锁中对圆弧蜗杆和斜齿轮的参数进行了计算并通过校核,运用现代三维软件对圆弧蜗杆与斜齿轮进行了建模仿真,仿真结果表明,圆弧蜗杆与斜齿轮传动的参数设计合理,证明其在汽车门锁中的可用性。开展圆弧蜗杆传动与斜齿轮的研究,具有重要的理论意义,和一定的实用价值。
Worm drive is a simple power drive.The driving have been massive used in the national defense, the metallurgy, the shipbuilding, the building, the chemical industry by having big velocity ratio, high bearing capacity, small impact load, transmission is steady, easy to realize self-locking and so on.But the relative sliding speed is big, the rubbing factor is high, the lubrication effect is not good, the calorific capacity is big, therefore,causing the transmission efficiency to be low.Meanwhile ,the worm gear to be maked have to need the worm gear hob either (is named single tool or multi-knives with the specially made cutting tool milling flies truncates), the former processing cost is high, the latter processing efficiency precision is low.If with the helical gear substitite for the worm gear in worm drive, may display the merit of column helical gear convenient ,quick and higher efficiency to be processed..utilized in the project may enhance the production efficiency effectively and reduce the production cost.Researching on the basis of worm and helical gear drive the arc worm and helical gear drive will be studied in the topic.In order to has a preliminary understanding to the circular arc worm and the helical gear transmission.
The theoretical analysis and applied research in the automobile door lock of arc worm and helical gear drive be studied is duty of topic.In the aspect of theoretical analysis, the meshing principle of arc worm and the helical gear transmission be elaborated and the tooth face equation be established.In the aspect of application in automobile door lock, circular arc worm tooth profile parameters are measured by using the three coordinates measuring instrument and tooth face parametric equation and the worm gear worm meshing equation will be established according to our country standard.The helical gear parameters are designed and examed.using the modern three dimensional software to the circular arc worm and helical gear carried on Modeling and simulation,the result of simulation had indicated the parameters design of circular arc worm and helical gear transmission was reasonable,proving it to be feasible used in the automobile door lock.
本课题的任务是对圆弧蜗杆与斜齿轮的传动进行理论分析和其在汽车门锁中的应用研究。以求对圆弧蜗杆与斜齿轮传动的原理和应用有一个初步的了解。在理论分析方面,阐述圆弧蜗杆与斜齿轮传动的啮合原理,建立了圆弧蜗杆的齿面方程式。在汽车门锁中的应用方面,按照我国标准建立圆弧蜗杆的齿面参数方程和蜗轮蜗杆的啮合方程,采用三坐标测量仪测量国外样锁,通过曲面拟合的方法得出圆弧蜗杆齿形参数,然后进行优化。在汽车门锁中对圆弧蜗杆和斜齿轮的参数进行了计算并通过校核,运用现代三维软件对圆弧蜗杆与斜齿轮进行了建模仿真,仿真结果表明,圆弧蜗杆与斜齿轮传动的参数设计合理,证明其在汽车门锁中的可用性。开展圆弧蜗杆传动与斜齿轮的研究,具有重要的理论意义,和一定的实用价值。
Worm drive is a simple power drive.The driving have been massive used in the national defense, the metallurgy, the shipbuilding, the building, the chemical industry by having big velocity ratio, high bearing capacity, small impact load, transmission is steady, easy to realize self-locking and so on.But the relative sliding speed is big, the rubbing factor is high, the lubrication effect is not good, the calorific capacity is big, therefore,causing the transmission efficiency to be low.Meanwhile ,the worm gear to be maked have to need the worm gear hob either (is named single tool or multi-knives with the specially made cutting tool milling flies truncates), the former processing cost is high, the latter processing efficiency precision is low.If with the helical gear substitite for the worm gear in worm drive, may display the merit of column helical gear convenient ,quick and higher efficiency to be processed..utilized in the project may enhance the production efficiency effectively and reduce the production cost.Researching on the basis of worm and helical gear drive the arc worm and helical gear drive will be studied in the topic.In order to has a preliminary understanding to the circular arc worm and the helical gear transmission.
The theoretical analysis and applied research in the automobile door lock of arc worm and helical gear drive be studied is duty of topic.In the aspect of theoretical analysis, the meshing principle of arc worm and the helical gear transmission be elaborated and the tooth face equation be established.In the aspect of application in automobile door lock, circular arc worm tooth profile parameters are measured by using the three coordinates measuring instrument and tooth face parametric equation and the worm gear worm meshing equation will be established according to our country standard.The helical gear parameters are designed and examed.using the modern three dimensional software to the circular arc worm and helical gear carried on Modeling and simulation,the result of simulation had indicated the parameters design of circular arc worm and helical gear transmission was reasonable,proving it to be feasible used in the automobile door lock.
引文
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[2]张鄂.机械设计学习指导[M].西安:西安交通大学出版社,2002,28-33.
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[4]Zhan Dongan.Tooth analysis of worm-gear drive based on dressing gears[J]. Transactions of tianjin University,2000,6(2-3) 126-129.
[5] Dongan Zhan,Daizhong Su, Richard Gentle.A Novel 3D Modelling Approach Utilizing Virtual Reality Machining Principles[J]. Proceedings of the 11th World Congress in Mechanism and Machine Science,2000,(4-5) 699-703.
[6]彭泽良.渐开线圆柱蜗杆传动承载啮合理论与实验研究[D].重庆:重庆大学,2003.
[7]刘平娟.渐开线圆柱蜗杆传动啮合原理[J].天津大学学报,1980,29(3):34-36.
[8]罗良清.渐开线蜗杆接触应力及传动效率的研究[D].武汉:武汉理工大学,2006.
[9]王志恒.基于PROE的渐开线蜗杆的参数化设计[J].山西工程职业技术学院,2010,12(5):29-33.
[10]刘黎,石维佳,周立彦.延伸渐开线点啮合圆柱蜗杆传动的接触点方程[J].沈阳建筑工程学院学报,1996,12(3):278-283.
[11]戴纬经,袁军晓.渐开线圆柱蜗杆与直齿轮正交消隙传动[J].机械传动,1998,34(5): 42-43.
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[15]Xiong Shi.The Optimum Design On Power Spiroid Gearing[J].机械传动, 2007,50(13):50-54.
[16]Li Ping,Yang Ying,Ding Yu,Zhang Han.Automatically Draw An ExpandingView Of Involute Helical Surface On Autocad[J]. Journal Of Tarim University.2007,10(3):69-73.
[17]Wang Sendong,Li Ninghua.Axial Length Of Involute Conical Worm For Meshing[J]. Gold Journal,1996,101(39)101-105.
[18]李云堂.圆弧齿圆柱蜗杆副轮齿强度分析[J].机械研究与用,2005,18(2):79-84.
[19]张有忱.圆弧圆柱蜗杆传动弹流润滑分析[J].北京化工大学学报院械工业,2001,28(2):79-83.
[20]唐定国.双圆弧齿形的分析计算[J].第三届机械传动年会,1978,69(17):127-133.
[21]田海风.双圆弧圆柱蜗杆的设计和力学性能研究[D].太原:太原理工大学,2001.
[22]方迪成,蒋燕.数控车床上半精加工圆弧齿圆柱蜗杆的工艺设计[J].大众科技,2009,78(3):37-46.
[23]张兴杰,张艳娥.圆弧齿圆柱蜗杆蜗轮齿厚计算[J] .重技术,2007,80(6):163-171.
[24]李云堂.圆弧齿圆柱蜗杆副蜗轮齿的有限元分析[J] .机械设计,2004,21(4):88-94.
[25]朱景梓,谢佩娟等.双圆弧齿圆柱蜗杆传动设计与制造[J].太原理工大学学院报1982,35(2):44-73.
[26]边明明.圆弧包络蜗杆传动研究[D].天津:天津大学,2007.
[27]段庆玲.以圆柱斜齿轮代替蜗轮的探讨[J].武汉工学院学报,1997,40(3):4-5.
[28]Su Dai zhong,Yartg Feng ,Gentle C R,1999,"Computer Aided Design and Simulation of Worm Gearing with Localised Tooth Contact”,Proceedings of 1999 Drives&Controls Conference,British Gear Association[J]. March Telford,2007,28(8):1-5.
[29]Dongan Zhan and Daizhong Su,Mathematical modelling and verification of a worm‘geardrive with involute tooth profiles’,Proceedings of the International Conference on[J].Frontiers of Design and Manufacturing,2004,542(30):21-23.
[30]Wang Xiaochun, Wu Xutang.Contact Analysis of Local~Contact Worm Gearing and optimal Design of Worm Gear Hob[J].Proceedings of International Conference on Gearing ,1988,49(6):33-39.
[31]Sharif K J, Kong K,Evans Hand Snidle R W.Contact and elastohy drodynamic analysis of worm gearspart1:theoretical formulation[J]. Journal of Mechanical EnginerringScience, 2001, 215(7):831-846.
[32]郭维丽.蜗杆斜齿轮传动代替蜗轮副用于阀门电动装置的有关问题分析塑料[J].流体机械,2000,28(6):33-45.
[33]张生明.论斜齿轮与蜗杆配合方法和工艺探析[J].中国医疗设备,2008,24(5):8-13.
[34]刘舸.圆柱蜗杆斜齿轮传动的理论分析及试验研究[D].重庆:重庆大学,2004.
[35]郝一舒,李磊.基于COSMOS/Works的塑料斜齿轮与钢制蜗杆啮合的热特性研究[J].同济大学学报,2008,13(7):23-28.
[36]郝一舒.塑料斜齿轮与钢制蜗杆啮合的啮合理论分析[J].同济大学学报,2008,78(23):15-19.
[37]郝一舒,马士涛.塑料斜齿轮与钢制蜗杆传动的非线性边界分析[J].机械设计,2008,83(7):69-73.
[38]郝一舒.岳滨楠塑料斜齿轮与钢制蜗杆传动的热力分析-同济大学学报[J].自然科学版,2010,38(4):63-67.
[39]彭文捷.渐开线圆柱蜗杆斜齿轮传动的3D仿真和有限元分析[D].重庆:重庆大学,2004.
[40]苏代忠,彭文捷.易加工制造的高承载能力、高精度蜗杆斜齿轮传动的研究[J].重庆大学机械传动国家重点实验室,2003,19(5):33-36.
[41]Sharif K, Kong K,Evans H P et al.Contact and elastohydro dynamic analysis of worm gears part 2:results.Proc.Instn Mech.Engrs,Part C[J].Journal of Mechanical Enginerring Science,2001,215(7):817-830.
[42]Ongan Zhan,Daizhong Su.Mathematical modeling and verification of a worm-gear drive with involute toothprofiles[J].The 6th International eonerence12 Fronters of Design and Manufacturing,2001,542(18):21-23 .
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[2]张鄂.机械设计学习指导[M].西安:西安交通大学出版社,2002,28-33.
[3]胡松村,邵家辉.蜗杆研究发展综述及讨论[J].第二届全国蜗杆传动学术讨论会论文集,1988.
[4]Zhan Dongan.Tooth analysis of worm-gear drive based on dressing gears[J]. Transactions of tianjin University,2000,6(2-3) 126-129.
[5] Dongan Zhan,Daizhong Su, Richard Gentle.A Novel 3D Modelling Approach Utilizing Virtual Reality Machining Principles[J]. Proceedings of the 11th World Congress in Mechanism and Machine Science,2000,(4-5) 699-703.
[6]彭泽良.渐开线圆柱蜗杆传动承载啮合理论与实验研究[D].重庆:重庆大学,2003.
[7]刘平娟.渐开线圆柱蜗杆传动啮合原理[J].天津大学学报,1980,29(3):34-36.
[8]罗良清.渐开线蜗杆接触应力及传动效率的研究[D].武汉:武汉理工大学,2006.
[9]王志恒.基于PROE的渐开线蜗杆的参数化设计[J].山西工程职业技术学院,2010,12(5):29-33.
[10]刘黎,石维佳,周立彦.延伸渐开线点啮合圆柱蜗杆传动的接触点方程[J].沈阳建筑工程学院学报,1996,12(3):278-283.
[11]戴纬经,袁军晓.渐开线圆柱蜗杆与直齿轮正交消隙传动[J].机械传动,1998,34(5): 42-43.
[12]朱文俊,王文博.渐开线蜗杆传动的计算机辅助设计程序[J].北京服装学院学报,1999,80(2):10-13.
[13]唐大放.渐开线斜齿轮齿面动态闪温研究[J].机械工程学报,1996,32(4):17-22.
[14]齿轮手册编委会.齿轮手册(下)[M].北京:机械工业出版社.1990,12-27.
[15]Xiong Shi.The Optimum Design On Power Spiroid Gearing[J].机械传动, 2007,50(13):50-54.
[16]Li Ping,Yang Ying,Ding Yu,Zhang Han.Automatically Draw An ExpandingView Of Involute Helical Surface On Autocad[J]. Journal Of Tarim University.2007,10(3):69-73.
[17]Wang Sendong,Li Ninghua.Axial Length Of Involute Conical Worm For Meshing[J]. Gold Journal,1996,101(39)101-105.
[18]李云堂.圆弧齿圆柱蜗杆副轮齿强度分析[J].机械研究与用,2005,18(2):79-84.
[19]张有忱.圆弧圆柱蜗杆传动弹流润滑分析[J].北京化工大学学报院械工业,2001,28(2):79-83.
[20]唐定国.双圆弧齿形的分析计算[J].第三届机械传动年会,1978,69(17):127-133.
[21]田海风.双圆弧圆柱蜗杆的设计和力学性能研究[D].太原:太原理工大学,2001.
[22]方迪成,蒋燕.数控车床上半精加工圆弧齿圆柱蜗杆的工艺设计[J].大众科技,2009,78(3):37-46.
[23]张兴杰,张艳娥.圆弧齿圆柱蜗杆蜗轮齿厚计算[J] .重技术,2007,80(6):163-171.
[24]李云堂.圆弧齿圆柱蜗杆副蜗轮齿的有限元分析[J] .机械设计,2004,21(4):88-94.
[25]朱景梓,谢佩娟等.双圆弧齿圆柱蜗杆传动设计与制造[J].太原理工大学学院报1982,35(2):44-73.
[26]边明明.圆弧包络蜗杆传动研究[D].天津:天津大学,2007.
[27]段庆玲.以圆柱斜齿轮代替蜗轮的探讨[J].武汉工学院学报,1997,40(3):4-5.
[28]Su Dai zhong,Yartg Feng ,Gentle C R,1999,"Computer Aided Design and Simulation of Worm Gearing with Localised Tooth Contact”,Proceedings of 1999 Drives&Controls Conference,British Gear Association[J]. March Telford,2007,28(8):1-5.
[29]Dongan Zhan and Daizhong Su,Mathematical modelling and verification of a worm‘geardrive with involute tooth profiles’,Proceedings of the International Conference on[J].Frontiers of Design and Manufacturing,2004,542(30):21-23.
[30]Wang Xiaochun, Wu Xutang.Contact Analysis of Local~Contact Worm Gearing and optimal Design of Worm Gear Hob[J].Proceedings of International Conference on Gearing ,1988,49(6):33-39.
[31]Sharif K J, Kong K,Evans Hand Snidle R W.Contact and elastohy drodynamic analysis of worm gearspart1:theoretical formulation[J]. Journal of Mechanical EnginerringScience, 2001, 215(7):831-846.
[32]郭维丽.蜗杆斜齿轮传动代替蜗轮副用于阀门电动装置的有关问题分析塑料[J].流体机械,2000,28(6):33-45.
[33]张生明.论斜齿轮与蜗杆配合方法和工艺探析[J].中国医疗设备,2008,24(5):8-13.
[34]刘舸.圆柱蜗杆斜齿轮传动的理论分析及试验研究[D].重庆:重庆大学,2004.
[35]郝一舒,李磊.基于COSMOS/Works的塑料斜齿轮与钢制蜗杆啮合的热特性研究[J].同济大学学报,2008,13(7):23-28.
[36]郝一舒.塑料斜齿轮与钢制蜗杆啮合的啮合理论分析[J].同济大学学报,2008,78(23):15-19.
[37]郝一舒,马士涛.塑料斜齿轮与钢制蜗杆传动的非线性边界分析[J].机械设计,2008,83(7):69-73.
[38]郝一舒.岳滨楠塑料斜齿轮与钢制蜗杆传动的热力分析-同济大学学报[J].自然科学版,2010,38(4):63-67.
[39]彭文捷.渐开线圆柱蜗杆斜齿轮传动的3D仿真和有限元分析[D].重庆:重庆大学,2004.
[40]苏代忠,彭文捷.易加工制造的高承载能力、高精度蜗杆斜齿轮传动的研究[J].重庆大学机械传动国家重点实验室,2003,19(5):33-36.
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