自絮凝颗粒酵母高浓度高强度乙醇发酵的研究
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摘要
高浓度乙醇发酵对燃料乙醇工业具有重要意义。但高浓度产物对酵母生长和乙醇发酵产生强烈的抑制作用,使目前国内外大部分乙醇连续发酵装置的发酵终点乙醇浓度限制在13%(v/v)以下。本文实验利用SPSC01自絮凝颗粒酵母为研究对象,首先考察了乙醇冲击方式对酵母细胞存活率的影响。发现经过诱导的酵母细胞与未经诱导而直接进入高浓度乙醇环境的酵母细胞相比,存活时间延长了2.5倍。但同时还发现,虽然乙醇耐受性经过诱导,但经受长时间乙醇冲击,会造成细胞活性的快速丧失。细胞存活率在乙醇浓度达到120 g·L~(-1)后10 h,45 h和90 h分别丧失了24.6%,79.1%和100%。
     为避免剧烈的长时间的乙醇冲击,本实验设计了重复间歇发酵工艺,利用SPSC01自絮凝颗粒酵母絮凝沉降的优势,在几乎不增加成本的情况下实现细胞与发酵液分离,以便及时移走高浓度乙醇,即在间歇发酵终点使酵母自然沉降以获得高浓度菌体,移走含高浓度乙醇的发酵液并补充新鲜培养基进行下一批次间歇发酵。本实验共进行了10个批次,实际操作总时间为142.73 h,共获得高浓度乙醇发酵液13.44 L,平均乙醇浓度122 g·L~(-1),平均残糖浓度0.46 g·L~(-1),平均乙醇得率为0.46,平均生产强度为6.62g·L~(-1).h~(-1)。与使用游离酵母的批次和连续发酵相比,生产强度分别提高了1.4倍和1.7倍;而与使用SPSC01自絮凝颗粒酵母进行的乙醇连续发酵工艺相比,生产强度提高了12.8%。同时,在发酵结束时,细胞存活率仍保持在88%左右,细胞活性得到很好的保持。
     为了进一步降低成本,本实验对此工艺的条件进行了初步优化,主要集中在对接种量和培养基营养条件的优化方面。从乙醇得率,生产强度及成本等角度综合考虑,初步确定最佳种子培养基体积为2L,培养基最佳营养条件为酵母粉12g·L~(-1),蛋白胨8g·L~(-1)。
Very high gravity(VHG) ethanol production technologies have garnered great attention. However,as a toxic metabolite,ethanol exerts a strong inhibition on yeast cell growth and ethanol production,which limits ethanol concentrations in the broth to no more than 13%(v) for most ethanol production plants at the present time.In this study,the effect of ethanol inhibition process on the viabilities of yeast cells was investigated by using a self-flocculating yeast strain SPSC01.Compared with those suddenly subjected to a high ethanol environment, the survival time of cells was prolonged by a factor of 2.5 when the ethanol concentration was increased gradually.Rapid loss of cell viability was also observed after a long-time inhibition of high ethanol.These experimental results indicated that about 24.6%,79.1%and 100% cell viability were lost after being subjected to 120 g·L~(-1) ethanol for 10 h,45 h and 90 h, respectively,even the ethanol tolerance of yeast cells had already been induced.
     A repeated batch operation strategy was then proposed for high gravity ethanol fermentation.Yeast cells were separated by self-sedimentation after each turn of fermentation to hold a high level of biomass concentration,while ethanol was removed selectively before the next turn of fermentation to maintain a high level of cell viability.Ten batches have been run for 142.73 h during the whole fermentation process.Totally,13.44 L fermentation broth with high ethanol was obtained.The final ethanol concentration,residual glucose and ethanol yield were 122 g·L~(-1),0.46 g·L~(-1) and 0.46,respectively.The ethanol productivity was calculated to be 6.62 g·L~(-1)·h~(-1),which increased by factors of 1.4 and 1.7 compared with those achieved by batch and continuous,fermentations using free yeast cells,and the ethanol productivity was increased 12.8%compared with continuous fermentation using the same self-flocculating yeast strain.Furthermore,about 88%cell viability was maintained at the end of the fermentation.
     The inoculation volume and amount of nutrients in the medium were further optimized to reduce the whole production cost.Considering the ethanol yield,ethanol productivity and cost,the optimal volume of broth for seed cultivation was determined to be 2 L,and the concentrations of yeast extract and peptone in the medium were further optimized to be 12 g·L~(-1)and 8 g·L~(-1),respectively.
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