火箭炮机电检测方法研究
摘要
火箭炮机电设备由机械、液压、气压装置、电路(不含电子设备)和电力驱动装置等组成,这些设备品种多,结构复杂,在检测维修保障方面有很强的需求。本课题以保障任务、技术要求为依据,分析了检测维修内容、检测维修设备。重点研究了专用检测设备的工作原理及检测方法,并介绍了火箭炮机电设备检测维修车的系统设计。
瞄准检测采用双经纬仪方法,精度比传统的方法提高一个数量级,实现了单平台多种测量;专家系统采用原理知识库和经验知识库相结合,将各种检测手段优化组合,提高了检测维修效率;随动系统检测通过检测液压系统动态压力,确定液压系统故障,提高了故障隔离率;闭锁力检测较真实的模拟了闭锁装置的受力状态和打开过程,并解决了检测过程中对闭锁装置的损伤问题,保证了检测的准确性和真实性;炮车控制系统检测采用自动检测技术实现了对控制箱、操作台、调压器等多种单体的集成检测。
通过本课题研究,解决了火箭炮机电设备检测维修的部分关键技术,研究成果已成功应用于检测维修车的研制。
The electromechanical devices of long-distance rocket launcher, such as mechanism, hydraulic and air pressure system, electric power drive equipments etc, have various complex configurations, demand periodically frequent maintenance. Firstly, on the demand of a certain native newest rocket launcher project, the content of fault detection and device maintenance is totally analyzed. Secondly, all the methodology of precision measure and fault detection of different devices and system functionality is discussed in detail and put forward. Then, several kinds of appropriative detection equipments are developed. Finally, the system design of maintenance vehicle is reviewed.
Aiming at measuring collimation precision of launcher, the measure process and algorithm based on theodolite is investigated systemically, then the collimation precision measure system by two theodolites is researched and developed, which fulfills all measure items of collimation precision on the self platform. The precision of Two-Theodolite system is ten times higher than the traditional scheme, and its efficiency is also increased dramatically. As far as servo system inspection, that fault is positioned and isolated by online monitoring dynamic pressure is employed. As for missile closedown mechanism, one new closedown force measuring device is devised, whose reliability and precision are both improved. Furthermore, the device can keep the closedown mechanism from damage due to measure. With respect to camion control system, ATE is adopted to realize the functionality of integrated detection for control case, manipulator, booster etc. Principle repository and experience repository are both integrated into the diagnostic expert system, which syncretize all kinds of detection means to heighten the diagnosis efficiency.
Some key technology of rocket launcher maintenance is resolved in this subject, and the detection devices above have already been equipped into the maintenance vehicle of certain native long-distance rocket launcher.
瞄准检测采用双经纬仪方法,精度比传统的方法提高一个数量级,实现了单平台多种测量;专家系统采用原理知识库和经验知识库相结合,将各种检测手段优化组合,提高了检测维修效率;随动系统检测通过检测液压系统动态压力,确定液压系统故障,提高了故障隔离率;闭锁力检测较真实的模拟了闭锁装置的受力状态和打开过程,并解决了检测过程中对闭锁装置的损伤问题,保证了检测的准确性和真实性;炮车控制系统检测采用自动检测技术实现了对控制箱、操作台、调压器等多种单体的集成检测。
通过本课题研究,解决了火箭炮机电设备检测维修的部分关键技术,研究成果已成功应用于检测维修车的研制。
The electromechanical devices of long-distance rocket launcher, such as mechanism, hydraulic and air pressure system, electric power drive equipments etc, have various complex configurations, demand periodically frequent maintenance. Firstly, on the demand of a certain native newest rocket launcher project, the content of fault detection and device maintenance is totally analyzed. Secondly, all the methodology of precision measure and fault detection of different devices and system functionality is discussed in detail and put forward. Then, several kinds of appropriative detection equipments are developed. Finally, the system design of maintenance vehicle is reviewed.
Aiming at measuring collimation precision of launcher, the measure process and algorithm based on theodolite is investigated systemically, then the collimation precision measure system by two theodolites is researched and developed, which fulfills all measure items of collimation precision on the self platform. The precision of Two-Theodolite system is ten times higher than the traditional scheme, and its efficiency is also increased dramatically. As far as servo system inspection, that fault is positioned and isolated by online monitoring dynamic pressure is employed. As for missile closedown mechanism, one new closedown force measuring device is devised, whose reliability and precision are both improved. Furthermore, the device can keep the closedown mechanism from damage due to measure. With respect to camion control system, ATE is adopted to realize the functionality of integrated detection for control case, manipulator, booster etc. Principle repository and experience repository are both integrated into the diagnostic expert system, which syncretize all kinds of detection means to heighten the diagnosis efficiency.
Some key technology of rocket launcher maintenance is resolved in this subject, and the detection devices above have already been equipped into the maintenance vehicle of certain native long-distance rocket launcher.
引文
[1]蔚京平,外军装甲兵维修方舱现状及发展趋势,方舱与地面设备,2001。
[2]张宏伟,BIT的发展趋势,测试技术学报,2001
[3]冯长根,火炮射击时全炮运动测试方法,测试技术学报,2001
[4]王跃科,军用ATE的发展趋势,第十届VXI技术研讨会论文集,2001
[5]赵修平,导弹特种设备的自动检测与智能诊断系统,第十届VXI技术研讨会论文集,2001
[6]史 慧,军事装备板级产品智能故障诊断专家系统设计分析,第十届VXI技术研讨会论文集,2001
[7]赵惠丽,具有故障信息实时采集与监控能力的导弹测试系统,第十届VXI技术研讨会论文集,2001
[8]赵修平,舰载导弹箱式发射装置综合测控系统,第十届VXI技术研讨会论文集,2001
[9]张伟,某导弹故障诊断系统抗地线干扰设计与实现,测试技术学报,2002
[10]梦亚楼,通用雷达故障诊断专家系统的设计,测试技术学报,2002
[11]杨树青,火炮测量中使用经纬仪与炮口瞄准仪的分析,测试技术学报,2002
[12]杨为民,可靠性维修性保障性总论,国防工业出版社,1995
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[14]杨为民,维修性设计与验证,国防工业出版社,1995
[15]杨为民,综合保障工程,国防工业出版社,1995
[16]杨为民,可靠性数据的收集与分析,国防工业出版社,1995
[17]张兴权,军械装备检测设备通用规范,总后勤部,1992
[18]刘宝善,军事装备和设施的人机工程设计准则,国防科工委,1997
[19]陈保新,电缆故障测试系统的设计,电子技术应用,2002
[20]王晋疆,电子经纬仪工业测量系统及精度分析,兵工学报,2002
[21]蒋瑜,智能故障诊断研究与发展,兵工自动化,2001
[22]黄文虎,设备故障诊断原理、技术及应用,科学出版社,1997
[23]李葆文,机电设备诊断原理与技术,华南理工大学出版社,1996
[24]付光甫,火炮制造与验收,高级军械学校,1982
[25]杨树青,米哈仪使用中的几个问题及分析,靶厂试验与管理,1994
[26]张是勉、关山等,自动检测系统实践,中国科学技术大学出版社,1990
[27]娄建安、苏群星,某导弹武器系统故障诊断专家系统研究,军械工程学院学报,1998,10
[28]王卫国,军用领域自动测试系统及其设备的发展与应用展望,现代防御技术,1998
[29]王卫国,美国海军维修自动测试系统的发展与应用,现代防御技术,2000
[30]冯振声、魏震生,陆军自动检测设备发展综述,火力与指挥控制,军械工程学院,1997
[31]王军政、汪首坤,某高炮随动系统故障诊断装置的研制,北京理工大学学报,2002
[32]贾志军、颜国强,外军ATE/ATS技术的发展趋势,总装军械技术研究所,计算机测量与控制,2003
[33]张波、陈岩申、张桂芝,外军电子自动测试系统及其相关技术的应用与发展情况研究,计算机测量与控制,2002
[34]刘占岭、刘发,21世纪外军武器装备技术保障研究,石家庄军械技术研究所,2000
[35]刘根旺、赵利军、马瑞萍,测试仪器的发展极其对军用测试领域的影响,计算机自动测量 与控制,2001
[36]曲东,国外军用测试技术现状及发展趋势,国外电子测量技术,1999
[37]安卫,国外军用自动测试设备(ATE)的发展趋势,航空精密制造技术,1999
[38]郭衍莹,国外自动测试技术发展概况与展望,系统工程与电子技术,1989
[39]王卫国等,电子装备维修自动测试系统及相关技术的研究发展与应用,海军装备部舰船技术保障部,1999
[40]杜金榜等,军用自动测试设备的发展趋向,计算机自动测量与控制,2001
[41]于功敬,军用ATE/ATS基本型系统设计分析,计算机自动测量与控制,2000
[42]张擘,徐宏伟,远程火箭炮瞄准检测方法研究,兵器科技创新论坛
[43]崔吉俊,火箭导弹测试技术,国防工业出版社,1999
[44]田广森,PHL81 式火箭炮故障诊断系统
[2]张宏伟,BIT的发展趋势,测试技术学报,2001
[3]冯长根,火炮射击时全炮运动测试方法,测试技术学报,2001
[4]王跃科,军用ATE的发展趋势,第十届VXI技术研讨会论文集,2001
[5]赵修平,导弹特种设备的自动检测与智能诊断系统,第十届VXI技术研讨会论文集,2001
[6]史 慧,军事装备板级产品智能故障诊断专家系统设计分析,第十届VXI技术研讨会论文集,2001
[7]赵惠丽,具有故障信息实时采集与监控能力的导弹测试系统,第十届VXI技术研讨会论文集,2001
[8]赵修平,舰载导弹箱式发射装置综合测控系统,第十届VXI技术研讨会论文集,2001
[9]张伟,某导弹故障诊断系统抗地线干扰设计与实现,测试技术学报,2002
[10]梦亚楼,通用雷达故障诊断专家系统的设计,测试技术学报,2002
[11]杨树青,火炮测量中使用经纬仪与炮口瞄准仪的分析,测试技术学报,2002
[12]杨为民,可靠性维修性保障性总论,国防工业出版社,1995
[13]杨为民,可靠性设计与分析,国防工业出版社,1995
[14]杨为民,维修性设计与验证,国防工业出版社,1995
[15]杨为民,综合保障工程,国防工业出版社,1995
[16]杨为民,可靠性数据的收集与分析,国防工业出版社,1995
[17]张兴权,军械装备检测设备通用规范,总后勤部,1992
[18]刘宝善,军事装备和设施的人机工程设计准则,国防科工委,1997
[19]陈保新,电缆故障测试系统的设计,电子技术应用,2002
[20]王晋疆,电子经纬仪工业测量系统及精度分析,兵工学报,2002
[21]蒋瑜,智能故障诊断研究与发展,兵工自动化,2001
[22]黄文虎,设备故障诊断原理、技术及应用,科学出版社,1997
[23]李葆文,机电设备诊断原理与技术,华南理工大学出版社,1996
[24]付光甫,火炮制造与验收,高级军械学校,1982
[25]杨树青,米哈仪使用中的几个问题及分析,靶厂试验与管理,1994
[26]张是勉、关山等,自动检测系统实践,中国科学技术大学出版社,1990
[27]娄建安、苏群星,某导弹武器系统故障诊断专家系统研究,军械工程学院学报,1998,10
[28]王卫国,军用领域自动测试系统及其设备的发展与应用展望,现代防御技术,1998
[29]王卫国,美国海军维修自动测试系统的发展与应用,现代防御技术,2000
[30]冯振声、魏震生,陆军自动检测设备发展综述,火力与指挥控制,军械工程学院,1997
[31]王军政、汪首坤,某高炮随动系统故障诊断装置的研制,北京理工大学学报,2002
[32]贾志军、颜国强,外军ATE/ATS技术的发展趋势,总装军械技术研究所,计算机测量与控制,2003
[33]张波、陈岩申、张桂芝,外军电子自动测试系统及其相关技术的应用与发展情况研究,计算机测量与控制,2002
[34]刘占岭、刘发,21世纪外军武器装备技术保障研究,石家庄军械技术研究所,2000
[35]刘根旺、赵利军、马瑞萍,测试仪器的发展极其对军用测试领域的影响,计算机自动测量 与控制,2001
[36]曲东,国外军用测试技术现状及发展趋势,国外电子测量技术,1999
[37]安卫,国外军用自动测试设备(ATE)的发展趋势,航空精密制造技术,1999
[38]郭衍莹,国外自动测试技术发展概况与展望,系统工程与电子技术,1989
[39]王卫国等,电子装备维修自动测试系统及相关技术的研究发展与应用,海军装备部舰船技术保障部,1999
[40]杜金榜等,军用自动测试设备的发展趋向,计算机自动测量与控制,2001
[41]于功敬,军用ATE/ATS基本型系统设计分析,计算机自动测量与控制,2000
[42]张擘,徐宏伟,远程火箭炮瞄准检测方法研究,兵器科技创新论坛
[43]崔吉俊,火箭导弹测试技术,国防工业出版社,1999
[44]田广森,PHL81 式火箭炮故障诊断系统