全断面岩石掘进机盘形滚刀寿命预测及管理软件开发
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摘要
全断面岩石掘进机在隧道(洞)施工中的应用越来越广泛,盘形滚刀是其施工中的易损件、消耗件,占其施工工程成本的比重较大。在已有全断面岩石掘进机盘形滚刀寿命管理理论及技术研究的基础上,分析了盘形滚刀破岩工作特点,探讨了对其寿命进行预测的理论和相应计算公式。结合秦岭隧道用TB880E型全断面岩石掘进机,建立了盘形滚刀寿命预测及管理模型,开发出了具有盘形滚刀刀位显示、破损刀具更换、换刀结果分析、数据库管理等相应功能的刀具管理分析软件。
Full face rock tunnel boring machine(TBM) becomes more and more important in current tunnel construction.Disc cutters are the most serious weared and frequently changed parts,and have a big portion in construction cost.Based on the theoretical framework research on the management theory of disc cutters' service life and its relevant techniques,analysed the characteristics of disc cutters' rock-breaking,and discussed the relevant theory and calculation formula which can be available under different geological situations.Combines with the TB880E type TBM adopted in Qinlin Tunnel construction, bulit life prediction and management model of TBM disc cutters,and developed cutters management software whose functions include display the positions of disc cutter,replace broken cutters,display the results of cutter replacement and manage the database.
Full face rock tunnel boring machine(TBM) becomes more and more important in current tunnel construction.Disc cutters are the most serious weared and frequently changed parts,and have a big portion in construction cost.Based on the theoretical framework research on the management theory of disc cutters' service life and its relevant techniques,analysed the characteristics of disc cutters' rock-breaking,and discussed the relevant theory and calculation formula which can be available under different geological situations.Combines with the TB880E type TBM adopted in Qinlin Tunnel construction, bulit life prediction and management model of TBM disc cutters,and developed cutters management software whose functions include display the positions of disc cutter,replace broken cutters,display the results of cutter replacement and manage the database.
引文
[1]张照煌.全断面岩石掘进机盘形滚刀寿命管理理论及技术研究:[博士学位论文].北京:华北电力大学管理科学与工程,2008
[2]纪昌明,张照煌.全断面岩石掘进机刀盘上刀具布置规律研究.建设机械技术与管理,2008(4):99-102
[3]王镇春.TB880E 型掘进机刀具更换技术的探讨.建筑机械,2000(7):38-39
[4]王庆柱,李培忠,万治昌.TB880E型掘进机盘形滚刀的改进.世界隧道,1998,5:52-54
[5]刘军,黄天鸿.掘进机边刀刀圈在正滚刀上使用技术探讨.建筑机械,2000(7):33-39
[6]王镇春.TB880E 型掘进机刀具失效分析.建筑机械,2000(7):36-37
[7]万治昌,沙明元,周雁领.盘形滚刀的使用与研究(1)——TB880E 型掘进机在秦岭隧道施工中的应用.现代隧道技术,2002,39(5):1-11
[8]万治昌,沙明元,周雁领.盘形滚刀的使用与研究(2)——TB880E 型掘进机在秦岭隧道施工中的应用.现代隧道技术,2002,39(6):1-12
[9]万治昌,沙明元,周雁领.盘形滚刀的使用与研究(3)——TB880E 型掘进机在秦岭隧道施工中的应用.现代隧道技术,2003,40(1):1-6
[10]杨宏欣.浅谈隧道施工中 TBM 滚刀失效及刀具管理.建筑机械化,2007(12):60-62
[11]魏南珍,沙明元.秦岭隧道全断面掘进机刀具磨损规律分析.石家庄铁道学院学报,1999,12(2):86-89
[12]沈熙智.全断面隧道掘进机刀具国产化开发前景展望.建筑机械化,2000(5):28-29
[13]陈建.全断面岩石掘进机(TBM)开挖刀具的管理探讨.隧道建设,2007,27(4):89-91
[14]崔宏伟.全断面岩石掘进机主参数及施工技术参数预测软件的开发:[硕士学位论文].北京:华北电力大学机械设计及理论,2006
[15]黄平华.岩石掘进机(TBM)刀具消耗预测研究.隧道建设,2008,28(3):373-375
[16]张勇智.硬岩隧洞掘进机(TBM)刀具的管理.建筑机械化,2007,44(1):70-72
[17]沈熙智.全断面隧道掘进机刀具国产化开发前景展望.建筑机械化,2000(5):28-29
[18]张照煌.全断面岩石掘进机及其刀具破岩理论.北京:中国铁道出版社,2003
[19]Eeic Merrifield,Bernard Dawson,Martin Herrenknecht,Nick Bristow.Recent innovations in TBM development.Tunnels & Tunnelling,1990,22(5):44-45.
[20]Anders Odgard,David G.Bridges and Steen Rostam,Design of the Storebalt Railway Tunnel.Tunnelling and Underground Space Technology,1994,9(3):19-25.
[21]薛备芳.市场经济条件下发展我国掘进机事业的建议。现代隧道技术,2001,3:7-12
[22]傅冰骏.国际隧道及地下工程发展动向—“2002年世界隧道及地下工程博览会暨学术交流会”情况报导.探矿工程(岩土钻掘工程),2002,05:54-57
[23]尹俊涛,尚彦军,傅冰骏,曲永新.TBM 掘进技术发展及有关工程地质问题分析和对策.工程地质学报,2005,13(3):390-398
[24]水利部科技推广中心.全断面岩石掘进机.北京:石油工业出版社,2005
[25]茅承觉.全断面岩石掘进机(TBM)在大伙房水库输水隧洞工程中的应用.建设机械技术与管理,2006,12:58-61
[26]Erkelenz Germany.掘进机隧道开挖的最新技术与未来发展.建筑机械,2002,05:61-63
[27]G.Bergling.J.Forsberg,S.Hartwig,K.Wohlwend.main bearing for advance TBM.Robbins internet,1995,35:493-508.
[28]Filip Dahl,Eivind Grov,Torkjell Breivik.Development of a new direct test method for estimating cutter life.Tunnelling and Underground Space Technology,2007,22:106-116
[29]H.Tuncdemir,N.Bilgin,H.Copour,C.Balci.Control of rock cutting efficiency by muck size.International Journal of Rock Mechanicas & Mining Sciences,2008,45:278-288
[30]刘明月.秦岭隧道全断面掘进机掘进状况识别分析研究:[硕士学位论文].四川:西南交通大学,2002
[31]S.Kahraman.Correlation of TBM and drilling machine performances with rock brittleness.Engineering Geology,2002,65:268-283
[32]Saffet Yagiz.Utilizing rock mass properties for predicting TBM performance in hard rock condition.Tunnelling and Underground Space Technology,2008,23:326-339
[33]Kyung-Ho Park,Bituporn Tontavanich,Joo-Gong Lee.A simple procedure for ground response curve of circular tunnel in elastic-strain softening rock masses.Tunnelling and Underground Space Technology,2008,23:151-159
[34]刘友元.全断面岩石掘进机机型与主要参数的确定工程机械,2003,1:100—108
[35]Anders Odgard,David G.Bridges and Steen Rostam,Design of the Storebalt Railway Tunnel.Tunnelling and Underground Space Technology,1994,9(3):19-25.
[36]F.H.von Glehn,S.J.Bluhm.Practical aspects of the ventilation of high-speed developing tunnels in hot working environments.Tunnelling and Underground Space Technology,2000,15(4):472-475
[37]赵全民.如何进行 TBM 掘进模式的选择与掘进参数的调整隧道建设,1999,3:50-52
[38]Takuji Yamamoto,Suguru Shirasagi,Shinya Yamamoto,Yoshitada Mito,Kenji Aoki.Evaluation of the geological condition ahead of the tunnel face by geostatistical techniques using TBM driving data.Tunnelling and Underground Space Technology,2003,18:213-221
[39]Wolfgang Leitner and Eckart Schneider.Operational Modeliing of Advance Rates for Tunnel Boring Machines.FELSBAU,2005,23:1-6
[40]Saffet Yagiz.A model for the prediction of tunnel boring machine performance.IAEG,2006,383:1-10
[41]O.Acaroglu,L.Ozdemir,B.Asbury.A fuzzy logic model to predict specific energy requirement for TBM performance prediction.Tunnelling and Underground Space Technology,2008,13:600-608
[42]求是科技.Access 信息管理系统开发实例导航.北京:人民邮电出版社,2005,1-40
[43]赛奎春,李俊民.Visual Basic 函数参考大全.北京:人民邮电出版社,2006,112-240
[44]童爱红,侯太平.Visual Basic 数据库编程.北京:清华大学出版社,2004,2-23
[45]李长林,张丽华,王红.Visual Basic 数据库应用系统开发从基础到实践.北京.电子工业出版社,2005,30-56
[46]杨晓迎,张太常,陈竹.大伙房水库引水工程 TBM1 标段施工影响因素分析.建筑机械,2007,03:87-89
[47]Kourosh Shahriar,Mostafa Sharifzadeh,Jafar Khademi Hamidi.Geotechnical risk assessment based approach for rock TBM selection in difficult ground conditions.Tunnelling and Underground Space Techno]ogy,2008,23:318-325
[48]S.C.LIN,R.J.YANG.Force-based model for tool wear monitoring in face milling.Int.J.Mach.Tools Manufact,1995,35(9):1201-1211
[49]张照煌、李福田.全断面隧道掘进机施工技术.中国水利水电出版社.2006.1
[50]王梦恕.岩石隧道掘进机(TBM)施工及工程实例.北京:中国铁道出版社,2004
[51]徐明新,马怀祥.如何提高隧道掘进机的作业工时利用率。工程机械,2004,6:45-47
[52]赵全民.TB880E 型掘进机作业程序及掘进模式的选择.建筑机械,2000(7):43-45
[2]纪昌明,张照煌.全断面岩石掘进机刀盘上刀具布置规律研究.建设机械技术与管理,2008(4):99-102
[3]王镇春.TB880E 型掘进机刀具更换技术的探讨.建筑机械,2000(7):38-39
[4]王庆柱,李培忠,万治昌.TB880E型掘进机盘形滚刀的改进.世界隧道,1998,5:52-54
[5]刘军,黄天鸿.掘进机边刀刀圈在正滚刀上使用技术探讨.建筑机械,2000(7):33-39
[6]王镇春.TB880E 型掘进机刀具失效分析.建筑机械,2000(7):36-37
[7]万治昌,沙明元,周雁领.盘形滚刀的使用与研究(1)——TB880E 型掘进机在秦岭隧道施工中的应用.现代隧道技术,2002,39(5):1-11
[8]万治昌,沙明元,周雁领.盘形滚刀的使用与研究(2)——TB880E 型掘进机在秦岭隧道施工中的应用.现代隧道技术,2002,39(6):1-12
[9]万治昌,沙明元,周雁领.盘形滚刀的使用与研究(3)——TB880E 型掘进机在秦岭隧道施工中的应用.现代隧道技术,2003,40(1):1-6
[10]杨宏欣.浅谈隧道施工中 TBM 滚刀失效及刀具管理.建筑机械化,2007(12):60-62
[11]魏南珍,沙明元.秦岭隧道全断面掘进机刀具磨损规律分析.石家庄铁道学院学报,1999,12(2):86-89
[12]沈熙智.全断面隧道掘进机刀具国产化开发前景展望.建筑机械化,2000(5):28-29
[13]陈建.全断面岩石掘进机(TBM)开挖刀具的管理探讨.隧道建设,2007,27(4):89-91
[14]崔宏伟.全断面岩石掘进机主参数及施工技术参数预测软件的开发:[硕士学位论文].北京:华北电力大学机械设计及理论,2006
[15]黄平华.岩石掘进机(TBM)刀具消耗预测研究.隧道建设,2008,28(3):373-375
[16]张勇智.硬岩隧洞掘进机(TBM)刀具的管理.建筑机械化,2007,44(1):70-72
[17]沈熙智.全断面隧道掘进机刀具国产化开发前景展望.建筑机械化,2000(5):28-29
[18]张照煌.全断面岩石掘进机及其刀具破岩理论.北京:中国铁道出版社,2003
[19]Eeic Merrifield,Bernard Dawson,Martin Herrenknecht,Nick Bristow.Recent innovations in TBM development.Tunnels & Tunnelling,1990,22(5):44-45.
[20]Anders Odgard,David G.Bridges and Steen Rostam,Design of the Storebalt Railway Tunnel.Tunnelling and Underground Space Technology,1994,9(3):19-25.
[21]薛备芳.市场经济条件下发展我国掘进机事业的建议。现代隧道技术,2001,3:7-12
[22]傅冰骏.国际隧道及地下工程发展动向—“2002年世界隧道及地下工程博览会暨学术交流会”情况报导.探矿工程(岩土钻掘工程),2002,05:54-57
[23]尹俊涛,尚彦军,傅冰骏,曲永新.TBM 掘进技术发展及有关工程地质问题分析和对策.工程地质学报,2005,13(3):390-398
[24]水利部科技推广中心.全断面岩石掘进机.北京:石油工业出版社,2005
[25]茅承觉.全断面岩石掘进机(TBM)在大伙房水库输水隧洞工程中的应用.建设机械技术与管理,2006,12:58-61
[26]Erkelenz Germany.掘进机隧道开挖的最新技术与未来发展.建筑机械,2002,05:61-63
[27]G.Bergling.J.Forsberg,S.Hartwig,K.Wohlwend.main bearing for advance TBM.Robbins internet,1995,35:493-508.
[28]Filip Dahl,Eivind Grov,Torkjell Breivik.Development of a new direct test method for estimating cutter life.Tunnelling and Underground Space Technology,2007,22:106-116
[29]H.Tuncdemir,N.Bilgin,H.Copour,C.Balci.Control of rock cutting efficiency by muck size.International Journal of Rock Mechanicas & Mining Sciences,2008,45:278-288
[30]刘明月.秦岭隧道全断面掘进机掘进状况识别分析研究:[硕士学位论文].四川:西南交通大学,2002
[31]S.Kahraman.Correlation of TBM and drilling machine performances with rock brittleness.Engineering Geology,2002,65:268-283
[32]Saffet Yagiz.Utilizing rock mass properties for predicting TBM performance in hard rock condition.Tunnelling and Underground Space Technology,2008,23:326-339
[33]Kyung-Ho Park,Bituporn Tontavanich,Joo-Gong Lee.A simple procedure for ground response curve of circular tunnel in elastic-strain softening rock masses.Tunnelling and Underground Space Technology,2008,23:151-159
[34]刘友元.全断面岩石掘进机机型与主要参数的确定工程机械,2003,1:100—108
[35]Anders Odgard,David G.Bridges and Steen Rostam,Design of the Storebalt Railway Tunnel.Tunnelling and Underground Space Technology,1994,9(3):19-25.
[36]F.H.von Glehn,S.J.Bluhm.Practical aspects of the ventilation of high-speed developing tunnels in hot working environments.Tunnelling and Underground Space Technology,2000,15(4):472-475
[37]赵全民.如何进行 TBM 掘进模式的选择与掘进参数的调整隧道建设,1999,3:50-52
[38]Takuji Yamamoto,Suguru Shirasagi,Shinya Yamamoto,Yoshitada Mito,Kenji Aoki.Evaluation of the geological condition ahead of the tunnel face by geostatistical techniques using TBM driving data.Tunnelling and Underground Space Technology,2003,18:213-221
[39]Wolfgang Leitner and Eckart Schneider.Operational Modeliing of Advance Rates for Tunnel Boring Machines.FELSBAU,2005,23:1-6
[40]Saffet Yagiz.A model for the prediction of tunnel boring machine performance.IAEG,2006,383:1-10
[41]O.Acaroglu,L.Ozdemir,B.Asbury.A fuzzy logic model to predict specific energy requirement for TBM performance prediction.Tunnelling and Underground Space Technology,2008,13:600-608
[42]求是科技.Access 信息管理系统开发实例导航.北京:人民邮电出版社,2005,1-40
[43]赛奎春,李俊民.Visual Basic 函数参考大全.北京:人民邮电出版社,2006,112-240
[44]童爱红,侯太平.Visual Basic 数据库编程.北京:清华大学出版社,2004,2-23
[45]李长林,张丽华,王红.Visual Basic 数据库应用系统开发从基础到实践.北京.电子工业出版社,2005,30-56
[46]杨晓迎,张太常,陈竹.大伙房水库引水工程 TBM1 标段施工影响因素分析.建筑机械,2007,03:87-89
[47]Kourosh Shahriar,Mostafa Sharifzadeh,Jafar Khademi Hamidi.Geotechnical risk assessment based approach for rock TBM selection in difficult ground conditions.Tunnelling and Underground Space Techno]ogy,2008,23:318-325
[48]S.C.LIN,R.J.YANG.Force-based model for tool wear monitoring in face milling.Int.J.Mach.Tools Manufact,1995,35(9):1201-1211
[49]张照煌、李福田.全断面隧道掘进机施工技术.中国水利水电出版社.2006.1
[50]王梦恕.岩石隧道掘进机(TBM)施工及工程实例.北京:中国铁道出版社,2004
[51]徐明新,马怀祥.如何提高隧道掘进机的作业工时利用率。工程机械,2004,6:45-47
[52]赵全民.TB880E 型掘进机作业程序及掘进模式的选择.建筑机械,2000(7):43-45