兰州石化公司设备可靠性管理研究
摘要
石油化工企业属于连续化生产企业,对设备的使用可靠性要求很高,很多企业在设备管理上都要把设备可靠性放在第一位。多年来世界各国在研究设备可靠性管理方面做了大量的工作,但对石油化工企业应用的设备可靠性进行系统的研究还是近几年的事情。石油化工业作为国家的支柱产业,在国民经济的发展过程中起着举足轻重的作用,其生产特点和应用的设备特性决定了设备可靠性的重要性。
本文在总结国内外设备管理理论、方法与经验的基础上,深入分析了兰州石化分公司设备管理的现状,提出兰州石化设备可靠性管理存在的问题,着重在维修模式选择、状态检测技术及状态维修、规范检修质量、提高设备信息化建设等方面进行了研究。提出兰州石化设备可靠性管理的改进思路,第一,针对兰州石化现状,依据可靠性、安全性、经济性原则提出应根据设备的具体情况选择设备维修模式;第二,强化兰州石化的状态检测技术,实现关键设备的状态维修;第三,引进大连西太平洋石油化工有限公司规范检修作业行为的理念,实现按检修作业规程进行检修;第四,提出构建适合于兰州石化的设备维修信息及支持组织决策的信息系统—PIMS的思想。
Petrol-chemical enterprise belongs to continuous production industry, the using assurance of the equipment is required important, and so the reliability of equipment is put into the first place in the equipment management in many enterprises. A large number of works research have been done about equipment reliability in the world for many years, but the systemic research of equipment reliability in the Petrol-chemical enterprises begun only in recent years. As the national supporting industry, Petrol-chemicals is crucial in the development of national economy, the importance of equipment reliability is decided by its production characteristics and applying equipment specialties.
This article in summarizes the domestic and foreign device management theory, the method and in experience’s foundation, has analyzed the Lanzhou petrochemical company device management present situation thoroughly, proposed that the Lanzhou petrochemical equipment reliability management existence’s question, emphatically in the service pattern choice, the condition monitoring technology and the condition service, the standard overhaul quality, enhanced aspects and so on equipment informationization construction to conduct the research. Proposed that the Lanzhou petrochemical equipment reliability management’s improvement mentality. First, in view of the Lanzhou petrochemical present situation, based on the reliability, the security, the efficient principle proposed should act according to equipment’s special details choice device service pattern. Second, strengthens the Lanzhou petrochemical the condition monitoring technology, realizes key equipment’s condition service; Third, introduces Dalian the West Pacific Ocean petroleum chemical industry Limited company standard overhaul work behavior idea, realizes carries on the overhaul according to the overhaul work regulations; Fourth, proposed that the construction suits in the Lanzhou petrochemical equipment service information and the support organization decision-making information system– PIMS thought .
本文在总结国内外设备管理理论、方法与经验的基础上,深入分析了兰州石化分公司设备管理的现状,提出兰州石化设备可靠性管理存在的问题,着重在维修模式选择、状态检测技术及状态维修、规范检修质量、提高设备信息化建设等方面进行了研究。提出兰州石化设备可靠性管理的改进思路,第一,针对兰州石化现状,依据可靠性、安全性、经济性原则提出应根据设备的具体情况选择设备维修模式;第二,强化兰州石化的状态检测技术,实现关键设备的状态维修;第三,引进大连西太平洋石油化工有限公司规范检修作业行为的理念,实现按检修作业规程进行检修;第四,提出构建适合于兰州石化的设备维修信息及支持组织决策的信息系统—PIMS的思想。
Petrol-chemical enterprise belongs to continuous production industry, the using assurance of the equipment is required important, and so the reliability of equipment is put into the first place in the equipment management in many enterprises. A large number of works research have been done about equipment reliability in the world for many years, but the systemic research of equipment reliability in the Petrol-chemical enterprises begun only in recent years. As the national supporting industry, Petrol-chemicals is crucial in the development of national economy, the importance of equipment reliability is decided by its production characteristics and applying equipment specialties.
This article in summarizes the domestic and foreign device management theory, the method and in experience’s foundation, has analyzed the Lanzhou petrochemical company device management present situation thoroughly, proposed that the Lanzhou petrochemical equipment reliability management existence’s question, emphatically in the service pattern choice, the condition monitoring technology and the condition service, the standard overhaul quality, enhanced aspects and so on equipment informationization construction to conduct the research. Proposed that the Lanzhou petrochemical equipment reliability management’s improvement mentality. First, in view of the Lanzhou petrochemical present situation, based on the reliability, the security, the efficient principle proposed should act according to equipment’s special details choice device service pattern. Second, strengthens the Lanzhou petrochemical the condition monitoring technology, realizes key equipment’s condition service; Third, introduces Dalian the West Pacific Ocean petroleum chemical industry Limited company standard overhaul work behavior idea, realizes carries on the overhaul according to the overhaul work regulations; Fourth, proposed that the construction suits in the Lanzhou petrochemical equipment service information and the support organization decision-making information system– PIMS thought .
引文
[1]李葆文,设备管理新思维新模式[M].北京:机械工业出版社,2003,185~188
[2]陈学楚,维修理论基础[M],科学出版社,1998.
[3] Nicholas,J.and D.Troyer“Procedure-Based Maintenance,”Proceedings of the Reliability World Conference,April 26-28,2005,San Antonio,TX
[4]葛永康,设备维修管理模式的选择,设备管理与维修,2007(5),9-11
[5]卢明银,徐人平主编.系统可靠性(M).机械工业出版社,2008:21-25
[6]金伟娅,张康达主编.可靠性工程(M).化学工业出版社,2005:5-12
[7]蒋太立,基于RCM理论的维修决策研究(J).武汉理工大学硕士学位论文,2006:15-18
[8] Stamatis DH.Failure mode and effect analysis—FEMA from theory to execution(M).New York,ASQC Quality Press,1995:2-6
[9]梁建宏.故障模式与影响分析(FEMA)在设备维修管理中的应用(J).石油化工安全技术,2006(6):42-44
[10]李维佳.FEMA应用于设备维护的研究.西南交通大学硕士学位论文,2006:10-13
[11] Kari Laakso,Pekka Luukkanen.开发核电站的维修策略(J).设备管理与维修,2008(4):62-64
[12]程中华,贾云献,刘利,贾希胜.基于C/S模式的RCM分析决策系统的设计与实现(J).计算机工程,2004(7):174-177
[13] ERPI reports,CMMS Selection at Wisconsin P.S. Computerized Maintenance Management Syste .TR-108938,Oct.1997
[14]李晓明,杨超.信息资源管理在维修优化中的应用(J).电网技术,2004(9):10-15
[15]卢世忠,周炎,朱瑞军.基于WEB的设备维修生产调度管理系统(J).中国设备工程,2004(3):45-47
[16]吴建勋.设备缺陷管理信息系统在缺陷管理中应用(J).中国设备工程,2009(2):27-29
[17]赵振宇,赵振宙.点检制与RCM在发电厂的应用(J).华北电力技术,2004(3):17-19
[18]卜铁生.设备点检管理(一)(J).设备管理与维修,2008(7):58-61
[19]卜铁生.设备点检管理(二)(J).设备管理与维修,2008(8):57-59
[20]徐加森,郭宣召.运用状态维修模式提高设备的可靠性(J).设备管理与维修,2009(3):8-9
[21]彭连军.大连石化公司基于RCM技术的设备维修管理信息系统研究.大连理工大学硕士学位论文,2003:23-32
[22]童晟.基于RCM理论的工业设备维修策略和维修管理系统研究.浙江大学硕士学位论文,2007:41-43
[23] Yung O,K,META web service:building web-based open decision support system based on web service[J]. E芯片二套Systems with Application,2003(24) [24 ] Neil Bloon,Understanding Hidden Failures in RCM Analyses-Addressing Hidden failure modes is a key aspect for successfully achieving plant reliability,http://www.mt-online.com/articles/0103_failures_rcm.cfm
[25] J.莫布雷[英],以可靠性为中心的维修[M],石磊,谷宁昌译,机械工业出版社。
[26] Stuchly,V.,Poprocky,R.,Grencik,J.:Education in Maintenance Manager e-learning in practice,In:Central European forum on Maintenance 2005,conference proceedings,9-10 May 2005 Vysoke Tatry:EDIS Zilina
[27] Stuchly,V.et al:Project distant learning,“M爱你特南侧mamager”for U.S.Steel,Ltd. Kosice,K OSZ,2003
[28] Hvorecky,J-Rebro,J.:E-learning from 3 point of view,In conference proceedings E-learn 2004,University of Zilina,February 2004
[29]崔南方,周二华,基于流程的设备管理信息系统[J],计算机工程与应用,2002(5)38
[30]刘小军,刘延林,基于B/WS/DBS的设备管理信息系统[J],现代机械,2004(5)
[31]徐加森,郭宣召,运用状态维修模式提高设备的可靠性,设备管理与维修,2009(3),8~9
[32]艾力群,艾敏华,欧阳修河,基于网络的设备管理信息系统[J],设备管理与维修,2007(5),10~12
[33]卢世忠,何海燕.以可靠性为中心的维修模式与企业核心竞争力研究(M).现代设备管理与维修的实践与研究(第一卷),科技文献出版社,2003:72-74
[34]盛兆顺,尹琦岭,设备状态监测与故障诊断技术及应用,化学工业出版社
[35]刘希宋,王辉坡,现代设备管理的新趋势[J],设备管理与维修,2005(1)
[36]周学斌,殷国富,以可靠性为中心的装备维修管理系统,设备管理与维修,2007(8),10~12
[37] Nicholas,J.and D.Troyer“Procedure-Based Maintenance,”Proceedings of the Reliability World Conference,April,2005
[38]“Age Reliability Analysis Prototype Study”,American Mangement System,U.S.Naval Sea Systems Command Surface Warship Directorate,1993
[2]陈学楚,维修理论基础[M],科学出版社,1998.
[3] Nicholas,J.and D.Troyer“Procedure-Based Maintenance,”Proceedings of the Reliability World Conference,April 26-28,2005,San Antonio,TX
[4]葛永康,设备维修管理模式的选择,设备管理与维修,2007(5),9-11
[5]卢明银,徐人平主编.系统可靠性(M).机械工业出版社,2008:21-25
[6]金伟娅,张康达主编.可靠性工程(M).化学工业出版社,2005:5-12
[7]蒋太立,基于RCM理论的维修决策研究(J).武汉理工大学硕士学位论文,2006:15-18
[8] Stamatis DH.Failure mode and effect analysis—FEMA from theory to execution(M).New York,ASQC Quality Press,1995:2-6
[9]梁建宏.故障模式与影响分析(FEMA)在设备维修管理中的应用(J).石油化工安全技术,2006(6):42-44
[10]李维佳.FEMA应用于设备维护的研究.西南交通大学硕士学位论文,2006:10-13
[11] Kari Laakso,Pekka Luukkanen.开发核电站的维修策略(J).设备管理与维修,2008(4):62-64
[12]程中华,贾云献,刘利,贾希胜.基于C/S模式的RCM分析决策系统的设计与实现(J).计算机工程,2004(7):174-177
[13] ERPI reports,CMMS Selection at Wisconsin P.S. Computerized Maintenance Management Syste .TR-108938,Oct.1997
[14]李晓明,杨超.信息资源管理在维修优化中的应用(J).电网技术,2004(9):10-15
[15]卢世忠,周炎,朱瑞军.基于WEB的设备维修生产调度管理系统(J).中国设备工程,2004(3):45-47
[16]吴建勋.设备缺陷管理信息系统在缺陷管理中应用(J).中国设备工程,2009(2):27-29
[17]赵振宇,赵振宙.点检制与RCM在发电厂的应用(J).华北电力技术,2004(3):17-19
[18]卜铁生.设备点检管理(一)(J).设备管理与维修,2008(7):58-61
[19]卜铁生.设备点检管理(二)(J).设备管理与维修,2008(8):57-59
[20]徐加森,郭宣召.运用状态维修模式提高设备的可靠性(J).设备管理与维修,2009(3):8-9
[21]彭连军.大连石化公司基于RCM技术的设备维修管理信息系统研究.大连理工大学硕士学位论文,2003:23-32
[22]童晟.基于RCM理论的工业设备维修策略和维修管理系统研究.浙江大学硕士学位论文,2007:41-43
[23] Yung O,K,META web service:building web-based open decision support system based on web service[J]. E芯片二套Systems with Application,2003(24) [24 ] Neil Bloon,Understanding Hidden Failures in RCM Analyses-Addressing Hidden failure modes is a key aspect for successfully achieving plant reliability,http://www.mt-online.com/articles/0103_failures_rcm.cfm
[25] J.莫布雷[英],以可靠性为中心的维修[M],石磊,谷宁昌译,机械工业出版社。
[26] Stuchly,V.,Poprocky,R.,Grencik,J.:Education in Maintenance Manager e-learning in practice,In:Central European forum on Maintenance 2005,conference proceedings,9-10 May 2005 Vysoke Tatry:EDIS Zilina
[27] Stuchly,V.et al:Project distant learning,“M爱你特南侧mamager”for U.S.Steel,Ltd. Kosice,K OSZ,2003
[28] Hvorecky,J-Rebro,J.:E-learning from 3 point of view,In conference proceedings E-learn 2004,University of Zilina,February 2004
[29]崔南方,周二华,基于流程的设备管理信息系统[J],计算机工程与应用,2002(5)38
[30]刘小军,刘延林,基于B/WS/DBS的设备管理信息系统[J],现代机械,2004(5)
[31]徐加森,郭宣召,运用状态维修模式提高设备的可靠性,设备管理与维修,2009(3),8~9
[32]艾力群,艾敏华,欧阳修河,基于网络的设备管理信息系统[J],设备管理与维修,2007(5),10~12
[33]卢世忠,何海燕.以可靠性为中心的维修模式与企业核心竞争力研究(M).现代设备管理与维修的实践与研究(第一卷),科技文献出版社,2003:72-74
[34]盛兆顺,尹琦岭,设备状态监测与故障诊断技术及应用,化学工业出版社
[35]刘希宋,王辉坡,现代设备管理的新趋势[J],设备管理与维修,2005(1)
[36]周学斌,殷国富,以可靠性为中心的装备维修管理系统,设备管理与维修,2007(8),10~12
[37] Nicholas,J.and D.Troyer“Procedure-Based Maintenance,”Proceedings of the Reliability World Conference,April,2005
[38]“Age Reliability Analysis Prototype Study”,American Mangement System,U.S.Naval Sea Systems Command Surface Warship Directorate,1993