基于虚拟仪器的生丝抱合自动检测研究
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摘要
本文在虚拟仪器平台上开发研制了生丝抱合性能检测评价系统。论文涉及测量方法设计,摩擦方式选择,解决摩擦刀磨损缺口问题的方法,丝条循环摩擦装置关键部件的设计,丝条循环摩擦装置结构设计合理性的论证,数据采集卡与计算机的接口设计,抱合性能检测评价系统的软件设计,生丝抱合性能客观评价量化方法,以及生丝抱合性能客观评价与抱合次数的关系等。现将论文各章内容简要介绍如下:
引言部分简要介绍了论文的选题背景。
第一章概述了国内外有关生丝抱合性能检测和评价及相关研究的现状,并介绍了国内外生丝检验仪器和短纤维纱线,化纤长丝及其织物的测试仪器的特点与发展,着重从抱合性能的检测装置和评价方法二方面介绍了目前广泛使用的生丝抱合性能评定系统的不足之处。
第二章讨论了生丝抱合性能的测量方法。文中从生丝结构参数与抱合性能的相关性上,分析了影响抱合性能的主要结构参数,讨论了生丝抱合力的特点,生丝结构、加工工艺中影响生丝抱合性能的因素,生丝抱合性能在织造加工和丝织物质量中的作用,文中还从摩擦磨损机理方面分析了生丝摩擦的实质,为生丝抱合性能的测量方法的设计提供了依据。
第三章讨论了织造中经丝所承受摩擦负荷的特征,论述了经丝的主要摩擦负荷是钢筘和综丝对经丝的摩擦和金属构件Duplan 摩擦刀板作为检测装置的摩擦部件的合理性。介绍了摩擦刀往复移动机构的设计,将摩擦刀与生丝的点接触改变成面接触,基本解决了摩擦刀因磨损形成的缺口问题,分析了摩擦刀往复移动造成的摩擦刀两端上下微幅振动,摩擦刀微幅振动的频率由摩擦刀往复移动的速度决定。
第四章讨论了丝条循环摩擦装置关键部件的设计。文中详细论述了丝条循环运动机构中实现对丝条的有效传动的传动杆传动方式、结构尺寸设
The evaluating and testing system of raw silk cohesion based on virtual instrument and the objective evaluation of raw silk cohesion are studied in this thesis. The main contents covered by the thesis are the design of testing method for inspecting cohesion of raw silk, the suitable choice of the abrasion mechanism, the method to avoid wearing down the knife-edge unevenly and making the surface of the knife-edge serrated, the development of the main parts of the mechanism to deliver the raw silk at constant speed, the stability of the delivering mechanism is demonstrated properly based on the analyzing the structure of the delivering mechanism, the design of the interface, the design of the software of the evaluating and analyzing system, the method of the objective evaluation of raw silk cohesion according to the change of the structure of raw silk, the correlation between the results of objective evaluation and the results of subjective evaluation inspected by Duplan tester, and etc, The following is a brief introduction of the content for each chapter.
In foreword the background of topic selection of this thesis is described briefly. In chapter 1 a brief account of the recent progress in the world of studies on the test and evaluation of raw silk cohesion is presented, and the characteristic and progress of the testing devices for raw silk、other fibers、filaments and fabrics are also introduced. The deficiencies of the cohesion tester and the subjective evaluation are given out emphatically.
In chapter 2 the development of the measuring method for raw silk cohesion is discussed. The correlation between raw silk structure parameters and raw silk cohesion and key structure parameters affecting raw silk cohesion are analyzed. The characteristic of raw silk cohesion、how the raw silk structure and the processing affect raw silk cohesion、what the raw silk cohesion are working on the weaving and the quality of fabrics and the friction
and wear mechanisms of raw silk are discussed in detail, which provides the foundation of the measuring method for cohesion. In chapter 3 the abrasion mechanism is selected and it is introduced how to maintain the knife-edge even and smooth. The main contents include as follows: the features of the friction loads of weaving and the key friction loads are elaborated, as the abrasion mechanism for cohesion testing the abrasion head of Duplan is reasonable and feasible, the reciprocating parts are designed to change the abrasion zones continuously and keep the surfaces of the knife-edges consistent, and the micro -breadth oscillation of the abrasion head is analyzed. In chapter 4 the development of the main parts of the mechanism to deliver the raw silk at constant speed is elaborated. And the mode to drive the raw silk to overcome friction forces and move at a constant speed, the figure and size of the transmission mechanism, the material of which the parts of the mechanism are made are also analyzed in detail. The silk tension, the feasibility of the transmission and the stability of the constant-speed traveling silk on the mechanism are discussed theoretically. The measured silk tensions are presented and compared with the results of the theoretic analysis. The transmission mechanism is considered properly according to the feasibility of the transmission and the stability of the constant-speed traveling silk on the mechanism. In chapter 5 the characteristics and realization of VI, data transmission between hardware and interface, and LabVIEW (Laboratory Virtual Instrument Engineering Workbench) are introduced particular. Virtual instrumentation technology integrates the computer, the sensor and the testing mechanism and completes the evaluating and analyzing system of raw silk cohesion. The whole system is friendly interface, convenient operation and comprehensive function. In the chapter 6 it is discussed that the structure of raw silk is changing under the abrading according to the friction and wear mechanisms of raw silk, the size of raw silk
varies with the abrasion, the increment of raw silk diameter has relation to abrasion and depends on the thickness of sericin, the physical and mechanical capability of sericin such as the adhesive strength. And so the cohesion of raw silk can be evaluated in terms of the diameter increment. Different testing methods for raw silk size are introduced, which provides the foundation of and selecting sensor assessing cohesion objectively. The experiments show that the diameter of raw silk increases with abrasion and the diameter increment depends on abrasion speed and yarn tension. Under the test condition of constant abrasion speed, yarn tension, for raw silks of the same linear density, diameter increment can be exclusively determined by cohesion, that is to say, the cohesion of raw silk can be evaluated in terms of the diameter increment. The assessed results of raw silk cohesion by Duplan tester and by the evaluating and analyzing system of raw silk cohesion based on virtual instrument are presented. The correlation between cohesion assessed by skilled person and that by the evaluating system is -0.837. In chapter 7 a summary is made to describe the main contributions of the present work to the objective evaluation of raw silk cohesion and the problems need to be further studied. The future work is also prospected.
引言部分简要介绍了论文的选题背景。
第一章概述了国内外有关生丝抱合性能检测和评价及相关研究的现状,并介绍了国内外生丝检验仪器和短纤维纱线,化纤长丝及其织物的测试仪器的特点与发展,着重从抱合性能的检测装置和评价方法二方面介绍了目前广泛使用的生丝抱合性能评定系统的不足之处。
第二章讨论了生丝抱合性能的测量方法。文中从生丝结构参数与抱合性能的相关性上,分析了影响抱合性能的主要结构参数,讨论了生丝抱合力的特点,生丝结构、加工工艺中影响生丝抱合性能的因素,生丝抱合性能在织造加工和丝织物质量中的作用,文中还从摩擦磨损机理方面分析了生丝摩擦的实质,为生丝抱合性能的测量方法的设计提供了依据。
第三章讨论了织造中经丝所承受摩擦负荷的特征,论述了经丝的主要摩擦负荷是钢筘和综丝对经丝的摩擦和金属构件Duplan 摩擦刀板作为检测装置的摩擦部件的合理性。介绍了摩擦刀往复移动机构的设计,将摩擦刀与生丝的点接触改变成面接触,基本解决了摩擦刀因磨损形成的缺口问题,分析了摩擦刀往复移动造成的摩擦刀两端上下微幅振动,摩擦刀微幅振动的频率由摩擦刀往复移动的速度决定。
第四章讨论了丝条循环摩擦装置关键部件的设计。文中详细论述了丝条循环运动机构中实现对丝条的有效传动的传动杆传动方式、结构尺寸设
The evaluating and testing system of raw silk cohesion based on virtual instrument and the objective evaluation of raw silk cohesion are studied in this thesis. The main contents covered by the thesis are the design of testing method for inspecting cohesion of raw silk, the suitable choice of the abrasion mechanism, the method to avoid wearing down the knife-edge unevenly and making the surface of the knife-edge serrated, the development of the main parts of the mechanism to deliver the raw silk at constant speed, the stability of the delivering mechanism is demonstrated properly based on the analyzing the structure of the delivering mechanism, the design of the interface, the design of the software of the evaluating and analyzing system, the method of the objective evaluation of raw silk cohesion according to the change of the structure of raw silk, the correlation between the results of objective evaluation and the results of subjective evaluation inspected by Duplan tester, and etc, The following is a brief introduction of the content for each chapter.
In foreword the background of topic selection of this thesis is described briefly. In chapter 1 a brief account of the recent progress in the world of studies on the test and evaluation of raw silk cohesion is presented, and the characteristic and progress of the testing devices for raw silk、other fibers、filaments and fabrics are also introduced. The deficiencies of the cohesion tester and the subjective evaluation are given out emphatically.
In chapter 2 the development of the measuring method for raw silk cohesion is discussed. The correlation between raw silk structure parameters and raw silk cohesion and key structure parameters affecting raw silk cohesion are analyzed. The characteristic of raw silk cohesion、how the raw silk structure and the processing affect raw silk cohesion、what the raw silk cohesion are working on the weaving and the quality of fabrics and the friction
and wear mechanisms of raw silk are discussed in detail, which provides the foundation of the measuring method for cohesion. In chapter 3 the abrasion mechanism is selected and it is introduced how to maintain the knife-edge even and smooth. The main contents include as follows: the features of the friction loads of weaving and the key friction loads are elaborated, as the abrasion mechanism for cohesion testing the abrasion head of Duplan is reasonable and feasible, the reciprocating parts are designed to change the abrasion zones continuously and keep the surfaces of the knife-edges consistent, and the micro -breadth oscillation of the abrasion head is analyzed. In chapter 4 the development of the main parts of the mechanism to deliver the raw silk at constant speed is elaborated. And the mode to drive the raw silk to overcome friction forces and move at a constant speed, the figure and size of the transmission mechanism, the material of which the parts of the mechanism are made are also analyzed in detail. The silk tension, the feasibility of the transmission and the stability of the constant-speed traveling silk on the mechanism are discussed theoretically. The measured silk tensions are presented and compared with the results of the theoretic analysis. The transmission mechanism is considered properly according to the feasibility of the transmission and the stability of the constant-speed traveling silk on the mechanism. In chapter 5 the characteristics and realization of VI, data transmission between hardware and interface, and LabVIEW (Laboratory Virtual Instrument Engineering Workbench) are introduced particular. Virtual instrumentation technology integrates the computer, the sensor and the testing mechanism and completes the evaluating and analyzing system of raw silk cohesion. The whole system is friendly interface, convenient operation and comprehensive function. In the chapter 6 it is discussed that the structure of raw silk is changing under the abrading according to the friction and wear mechanisms of raw silk, the size of raw silk
varies with the abrasion, the increment of raw silk diameter has relation to abrasion and depends on the thickness of sericin, the physical and mechanical capability of sericin such as the adhesive strength. And so the cohesion of raw silk can be evaluated in terms of the diameter increment. Different testing methods for raw silk size are introduced, which provides the foundation of and selecting sensor assessing cohesion objectively. The experiments show that the diameter of raw silk increases with abrasion and the diameter increment depends on abrasion speed and yarn tension. Under the test condition of constant abrasion speed, yarn tension, for raw silks of the same linear density, diameter increment can be exclusively determined by cohesion, that is to say, the cohesion of raw silk can be evaluated in terms of the diameter increment. The assessed results of raw silk cohesion by Duplan tester and by the evaluating and analyzing system of raw silk cohesion based on virtual instrument are presented. The correlation between cohesion assessed by skilled person and that by the evaluating system is -0.837. In chapter 7 a summary is made to describe the main contributions of the present work to the objective evaluation of raw silk cohesion and the problems need to be further studied. The future work is also prospected.
引文
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