手机外壳注射模设计与CAD/CAE/CAM的应用
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摘要
注射模CAD/CAM技术偏重于产品的造型、绘图、模具设计和数控加工数据的生成,而CAE技术是利用塑料加工流变学、传热学、数值计算方法和计算机图形学等理论,对注射模浇口及流道的配置和尺寸、冷却管道的尺寸、布置及联接方式、塑料熔体在模具中的流动、充填、冷却情况等进行定量分析和模拟。利用该技术可在模具制造前,在计算机上对模具设计方案进行分析和模拟来代替实际的试模,预测设计中潜在的缺陷,为设计人员修改设计、获得能实现最佳充填和冷却的模具结构提供科学的依据。CAE技术将工程设计、试验与分析贯穿于产品研制的每一个环节中去,以指导和预测产品构思和设计。
本文通过以手机外壳为例来研究模具及模具CAD/CAE/CAM在塑料制品及塑料注射模设计、模拟、加工中集成设计的全过程,提出了以信息技术来带动和提升塑料注射模具发展的模式。
通过引入CAD/CAE/CAM技术,手机外壳在产品开发的任一阶段,都可以用计算机辅助工程技术检验各种技术的可行性,较之现场的修模、换模、试模,无论就人工、时间、材料、能源、场地等方面而言,都体现了现代技术的优势。
本文主要工作有注射模CAD/CAE/CAM在国内外应用现状、手机外壳常用材料的选用、手机外壳结构合理性分析、应用分析软件进行流动分析优化设计方案、成型设备的选用、完成手机外壳注射模结构设计、应用软件实现典型零件的数控化加工、试模分析缺陷及解决方法和结论。
通过本文的研究过程可以看到,CAD/CAE/CAM技术是提高产品设计质量、缩短产品开发周期、降低产品生产成本的强有力手段。因此,近年国内外的企业对CAD/CAE/CAM技术的发展及应用都十分重视。
The technique of inject the mold CAD/ CAM over-emphasize to control to process the data born in the shape, painting, the molding tool design and numberses of the product, but the technique of CAE is to make use of the plastics to process to flow to change to learn, transmit heat to learn, the number computes the method and the calculator sketches to learn etc. Theories, the to inject the mold to sprinkle and flow the way to install and size, the cool off the size the of the piping, the arrange and the connects the way, plastics fuse body the fill in the the fluxion the in the molding tool, filling, cooling circumstance etc. carries on the quantitative analysis and emulations.Make use of that technique can in the molding tool before make, at compute on board designed the project to carry on the analysis and imitate to the molding tools to replaced to try the mold physically, predict the design in the latent blemish, for design the personnel the modification design, acquire the basis that canned carry out the best filling to provide science with cooling-off molding tool structure. The technique of CAE go to in every year link that the engineering design, experiments to pierce through with analysis to research to manufacture in the product, to guide and predict the product to conceive outline and design.This thesis pass studies the CAD/ CAE/ CAM to gather in plastics product and plastics inject mold design, imitate, processing for the example with the cellular phone outer shell design of whole process, put forward to arouse and promote the mode that the plastics injects the molding tool development with the information technique.Pass to lead into the technique of CAD/ CAE/ CAM, the cellular phone outer shell is in the any stage that the product develop, can use various technical possibility of the calculator assistance engineering technique examination, comparing fix of its the spot mold, changing the mold and trying the mold, regardless in regard to artificial, time, material, energy, place etc. aspect, all body now modern and technical advantage.
The main work of this thesis injects the mold CAD/ CAE/ CAM in the domestic and international applied present condition, the cellular phone outer shell the in common use material chooses to use, the cellular phone outer shell structure rationality analysis, apply the analytical software to carry on flow to analyze excellent turn to design the project and model the equipments to choose to use and complete the cellular phone outer shell to inject the mold structure design and apply the software to carry out the typical model spare parts of number control to turn to process, try the mold analysis blemish and solve the method and conclusions.The research process that passes this thesis can see, the technique of CAD/ CAE/ CAM is powerful means that raises the product design quantity, shorten the product development period and lower the product production cost. Therefore, the domestic and international business enterprise all values very to the CAD/ CAE/ CAM technical development and applicationses.
本文通过以手机外壳为例来研究模具及模具CAD/CAE/CAM在塑料制品及塑料注射模设计、模拟、加工中集成设计的全过程,提出了以信息技术来带动和提升塑料注射模具发展的模式。
通过引入CAD/CAE/CAM技术,手机外壳在产品开发的任一阶段,都可以用计算机辅助工程技术检验各种技术的可行性,较之现场的修模、换模、试模,无论就人工、时间、材料、能源、场地等方面而言,都体现了现代技术的优势。
本文主要工作有注射模CAD/CAE/CAM在国内外应用现状、手机外壳常用材料的选用、手机外壳结构合理性分析、应用分析软件进行流动分析优化设计方案、成型设备的选用、完成手机外壳注射模结构设计、应用软件实现典型零件的数控化加工、试模分析缺陷及解决方法和结论。
通过本文的研究过程可以看到,CAD/CAE/CAM技术是提高产品设计质量、缩短产品开发周期、降低产品生产成本的强有力手段。因此,近年国内外的企业对CAD/CAE/CAM技术的发展及应用都十分重视。
The technique of inject the mold CAD/ CAM over-emphasize to control to process the data born in the shape, painting, the molding tool design and numberses of the product, but the technique of CAE is to make use of the plastics to process to flow to change to learn, transmit heat to learn, the number computes the method and the calculator sketches to learn etc. Theories, the to inject the mold to sprinkle and flow the way to install and size, the cool off the size the of the piping, the arrange and the connects the way, plastics fuse body the fill in the the fluxion the in the molding tool, filling, cooling circumstance etc. carries on the quantitative analysis and emulations.Make use of that technique can in the molding tool before make, at compute on board designed the project to carry on the analysis and imitate to the molding tools to replaced to try the mold physically, predict the design in the latent blemish, for design the personnel the modification design, acquire the basis that canned carry out the best filling to provide science with cooling-off molding tool structure. The technique of CAE go to in every year link that the engineering design, experiments to pierce through with analysis to research to manufacture in the product, to guide and predict the product to conceive outline and design.This thesis pass studies the CAD/ CAE/ CAM to gather in plastics product and plastics inject mold design, imitate, processing for the example with the cellular phone outer shell design of whole process, put forward to arouse and promote the mode that the plastics injects the molding tool development with the information technique.Pass to lead into the technique of CAD/ CAE/ CAM, the cellular phone outer shell is in the any stage that the product develop, can use various technical possibility of the calculator assistance engineering technique examination, comparing fix of its the spot mold, changing the mold and trying the mold, regardless in regard to artificial, time, material, energy, place etc. aspect, all body now modern and technical advantage.
The main work of this thesis injects the mold CAD/ CAE/ CAM in the domestic and international applied present condition, the cellular phone outer shell the in common use material chooses to use, the cellular phone outer shell structure rationality analysis, apply the analytical software to carry on flow to analyze excellent turn to design the project and model the equipments to choose to use and complete the cellular phone outer shell to inject the mold structure design and apply the software to carry out the typical model spare parts of number control to turn to process, try the mold analysis blemish and solve the method and conclusions.The research process that passes this thesis can see, the technique of CAD/ CAE/ CAM is powerful means that raises the product design quantity, shorten the product development period and lower the product production cost. Therefore, the domestic and international business enterprise all values very to the CAD/ CAE/ CAM technical development and applicationses.
引文
[1] 张海筹.基于高速切削技术的模具制造方法探讨.模具制造,2004(11):42～43
[2] 张宪立等.机械CAD/CAM技术.北京:电子工业出版社,2000:1～2
[3] 申长雨等.塑料模CAE技术发展概况.模具工业,2001(1):52～53
[4] 董斌斌等.CAE技术在注射模浇注系统设计中的应用.模具工业,2000(8):3～4
[5] 申长雨等.CAE技术在注射模设计中的应用.模具工业,1998(3):7～8
[6] 专业家组.第八届国际模展模具先进制造技术评述.模具工业,2000(10):8～9
[7] 周永泰.模具行业“十五”期间市场预测.模具工业,2000(1):3～4
[8] 陈泳.CAE技术在注射模浇注系统设计中的应用.模具制造,2004(7):10～11
[9] 董金虎等.薄壳塑件翘曲变形分析与工艺参数优化.模具工业,2004(9):30～32
[10] 申长雨等.塑料注射成型工艺.工程塑料应用,1999(27):7～8
[11] 李海梅等.优化方法在注射模数值模拟中的应用.机械设计,2000(17):3～4
[12] 杨春柏.塑料成型基础.北京:中国轻工业出版社,1999:40～42
[13] 周达飞等.高分子材料成型加工.北京:中国轻工业出版社.2000,5:11～12
[14] Wong T, Tan S T, Parting line formation by slicing a 3D CAD model.Engineering with Computers, 1998 (7) : 14～16
[15] [USA]J S Gunasekera.CAD/CAM of dies.Ellishur-wood Limi-ted, 1989
[16] 张宜生等.三维注射成型模拟系统的研究和应用.模具制造,2004(4):35～36
[17] 杨大松等.工业设计应用计算机辅助系统的探讨.中国制造业信息化,2004(6):77～80
[18] Michelle Maniscalco. Virtual prototyping becomes essential. IMM, 2000 (7) :20～22
[19] 黄建科等.基于CAE的虚拟注射成型系统的研究和开发.模具工业,2004(2):3～4
[20] S FELLAHI, ect.Weldline in Injection-Molded Parts:A Review.Advances in Polymer Technology, 1995 (2) : 14～15
[21] 林志宏.注射模CAE技术的应用研究.模具制造,2004(1):1～4
[22] 王华等.注射模CAE软件Z-mold的Report模块及其网上发布功能.模具工业,2004(6):6～7
[23] 蔡冬根.Pro/ENGINEER2001应用培训教程.北京:人民邮电出版社,2004:335～362
[24] 张杰等.基于CAE分析的汽车制动液罐注射模设计.模具工业,2004(4):45～48
[25] 杨炜等.基于CAE和BP网络的注射成型质量预测.模具工业.2005(4):7～9
[26] 谭加才等.基于Pro/E的计算机辅助注射模分析.模具制造,2004(8):5～6
[27] 卜建新.塑料模具设计.北京:中国轻工业出版社,2004:27～31
[28] E林纳,P思格.注射成型模具设计108例.北京:中国轻工业出版社,1990:29～31
[29] 阳湘安.注射模冷却系统的设计及分析.模具工业,2004(5):25～26
[30] 杨宝顺.电视机外壳注射模冷却水路的简易计算.模具工业,1997(12):19～20
[31] H P Wang.The Cooling Analysis of an Injection Molded Part.PATEC, 1979: 174～177
[32] C Austin.Mold Cooling.ANTEC, 1985:764～766
[33] D A Barone.Cauld.Experimental Verificationof An Optimal Thermal Design in a Compression Mold. Polymer Composites, 1986 (3): 141～151
[34] 冯孝中等.潜伏式浇口双层注射模设计.模具工业,2000(5):36～37
[35] 柴玉森等.基于CAPP的模具报价系统的开发.模具工业,2004(1):8～9
[36] 张宝忠.影响慢走丝切割表面质量及断丝的工艺性因素分析.模具工业,2004(8):54～55
[37] 邓明等.现代模具制造技术的现状及其发展.模具制造,2004(5):2～3
[38] 许发樾.解析模具专业化生产.模具工业,2003(9):46～47
[39] JH Clark.A Fast Scan-line Algorithm for Rendering Parametric Surface.Computer Graphics, 1979 (2): 13～15
[40] 许发樾.模具标准化与现代模具生产技术.模具制造,2004(6):1～2
[41] 王都等.欧美模具企业考察报告.模具工业,2001(3):4～5
[42] 许发樾.模具生产过程控制与管理.模具工业,1999(7):3～4
[43] J M Synder, A H Barr.Ray Tracing Complex Models Containing Surface Tessellations.Computer Graphics, 1987 (4) : 21～22
[44] J M Lane, R F Riesenfeld.A Theoretical Development for the Computer Gemeration and Display of Piecewese Polynomial Surface. IEEE Trans. 1980:2～4
[45] 宋满仓等.注射模零件三维参数化图库的开发.模具制造,2004(10):9～11
[46] 郑洪喜,多唇式橡胶油封多腔模的设计制造.模具工业,2001(5):32～33
[47] 四川大学等合编.塑料成型模具.北京:轻工业出版社,2000:382～386
[48] 徐佩弦.塑料制品与模具设计.北京:中国轻工业出版社,2001:146～148
[49] 阮跃.塑料齿轮的成型缺陷分析与对策.模具制造,2004(3):40～42
[50] 魏刚.塑料封装模具的零件选材加工及调试.模具工业,2003(4):51～53
[51] 李忠猛.塑料模设计.西安:西安电子科技大学出版社,1994:231～232
[2] 张宪立等.机械CAD/CAM技术.北京:电子工业出版社,2000:1～2
[3] 申长雨等.塑料模CAE技术发展概况.模具工业,2001(1):52～53
[4] 董斌斌等.CAE技术在注射模浇注系统设计中的应用.模具工业,2000(8):3～4
[5] 申长雨等.CAE技术在注射模设计中的应用.模具工业,1998(3):7～8
[6] 专业家组.第八届国际模展模具先进制造技术评述.模具工业,2000(10):8～9
[7] 周永泰.模具行业“十五”期间市场预测.模具工业,2000(1):3～4
[8] 陈泳.CAE技术在注射模浇注系统设计中的应用.模具制造,2004(7):10～11
[9] 董金虎等.薄壳塑件翘曲变形分析与工艺参数优化.模具工业,2004(9):30～32
[10] 申长雨等.塑料注射成型工艺.工程塑料应用,1999(27):7～8
[11] 李海梅等.优化方法在注射模数值模拟中的应用.机械设计,2000(17):3～4
[12] 杨春柏.塑料成型基础.北京:中国轻工业出版社,1999:40～42
[13] 周达飞等.高分子材料成型加工.北京:中国轻工业出版社.2000,5:11～12
[14] Wong T, Tan S T, Parting line formation by slicing a 3D CAD model.Engineering with Computers, 1998 (7) : 14～16
[15] [USA]J S Gunasekera.CAD/CAM of dies.Ellishur-wood Limi-ted, 1989
[16] 张宜生等.三维注射成型模拟系统的研究和应用.模具制造,2004(4):35～36
[17] 杨大松等.工业设计应用计算机辅助系统的探讨.中国制造业信息化,2004(6):77～80
[18] Michelle Maniscalco. Virtual prototyping becomes essential. IMM, 2000 (7) :20～22
[19] 黄建科等.基于CAE的虚拟注射成型系统的研究和开发.模具工业,2004(2):3～4
[20] S FELLAHI, ect.Weldline in Injection-Molded Parts:A Review.Advances in Polymer Technology, 1995 (2) : 14～15
[21] 林志宏.注射模CAE技术的应用研究.模具制造,2004(1):1～4
[22] 王华等.注射模CAE软件Z-mold的Report模块及其网上发布功能.模具工业,2004(6):6～7
[23] 蔡冬根.Pro/ENGINEER2001应用培训教程.北京:人民邮电出版社,2004:335～362
[24] 张杰等.基于CAE分析的汽车制动液罐注射模设计.模具工业,2004(4):45～48
[25] 杨炜等.基于CAE和BP网络的注射成型质量预测.模具工业.2005(4):7～9
[26] 谭加才等.基于Pro/E的计算机辅助注射模分析.模具制造,2004(8):5～6
[27] 卜建新.塑料模具设计.北京:中国轻工业出版社,2004:27～31
[28] E林纳,P思格.注射成型模具设计108例.北京:中国轻工业出版社,1990:29～31
[29] 阳湘安.注射模冷却系统的设计及分析.模具工业,2004(5):25～26
[30] 杨宝顺.电视机外壳注射模冷却水路的简易计算.模具工业,1997(12):19～20
[31] H P Wang.The Cooling Analysis of an Injection Molded Part.PATEC, 1979: 174～177
[32] C Austin.Mold Cooling.ANTEC, 1985:764～766
[33] D A Barone.Cauld.Experimental Verificationof An Optimal Thermal Design in a Compression Mold. Polymer Composites, 1986 (3): 141～151
[34] 冯孝中等.潜伏式浇口双层注射模设计.模具工业,2000(5):36～37
[35] 柴玉森等.基于CAPP的模具报价系统的开发.模具工业,2004(1):8～9
[36] 张宝忠.影响慢走丝切割表面质量及断丝的工艺性因素分析.模具工业,2004(8):54～55
[37] 邓明等.现代模具制造技术的现状及其发展.模具制造,2004(5):2～3
[38] 许发樾.解析模具专业化生产.模具工业,2003(9):46～47
[39] JH Clark.A Fast Scan-line Algorithm for Rendering Parametric Surface.Computer Graphics, 1979 (2): 13～15
[40] 许发樾.模具标准化与现代模具生产技术.模具制造,2004(6):1～2
[41] 王都等.欧美模具企业考察报告.模具工业,2001(3):4～5
[42] 许发樾.模具生产过程控制与管理.模具工业,1999(7):3～4
[43] J M Synder, A H Barr.Ray Tracing Complex Models Containing Surface Tessellations.Computer Graphics, 1987 (4) : 21～22
[44] J M Lane, R F Riesenfeld.A Theoretical Development for the Computer Gemeration and Display of Piecewese Polynomial Surface. IEEE Trans. 1980:2～4
[45] 宋满仓等.注射模零件三维参数化图库的开发.模具制造,2004(10):9～11
[46] 郑洪喜,多唇式橡胶油封多腔模的设计制造.模具工业,2001(5):32～33
[47] 四川大学等合编.塑料成型模具.北京:轻工业出版社,2000:382～386
[48] 徐佩弦.塑料制品与模具设计.北京:中国轻工业出版社,2001:146～148
[49] 阮跃.塑料齿轮的成型缺陷分析与对策.模具制造,2004(3):40～42
[50] 魏刚.塑料封装模具的零件选材加工及调试.模具工业,2003(4):51～53
[51] 李忠猛.塑料模设计.西安:西安电子科技大学出版社,1994:231～232