基于创新技法的数控车削中心设计
摘要
数控技术是先进制造技术的核心,是制造业能够实现集成化、柔性化、网络化、自动化的基础。根据产品设计的要求,本课题运用TRIZ创新技法的理论与方法对数控车削加工中心进行实例改进,并编写了基于TRIZ创新理论基本原理的产品设计的计算机辅助应用工具。本论文可分为两个方面进行研究：
首先,介绍了TRIZ理论的主要内容。创新从最根本的意义上讲就是创造性地发现问题并且解决问题的过程,然而TRIZ理论强大的作用正在于提供了系统的理论和方法的工具。TRIZ理论解决冲突的重要工具就是矛盾冲突矩阵。因此,为了更好地利用TRIZ创新技法的理论工具,本文对TRIZ理论解决矛盾冲突的核心工具进行了简单的软件化编程,使其矛盾更好更快捷地运用TRIZ理论解决问题。
其次,用TRIZ理论对机械产品进行创新设计的指导。采用上述所编写的软件对现有条件下数控车削加工中心所存在的冲突矛盾进行分析,并且运用矛盾冲突矩阵中的发明创新原理。将其工作的状态分为了三个模块：第一传动模块,选择合适的传动机构对工件进行传动,以满足自动上料的需要；第二个模块,选择位移检测装置进行对传动模块所传递工件长度的检测；最后一个加工模块,选择自动换刀设备,以满足一次装夹多工序加工的要求。
Numerical control technology is a core of an advanced manufacturing technology; also it is the foundation of manufacturing industry that realizes the integration, flexibility, networking, automation. In order to meeting the demand of product design, this research mainly improved the numerical control turning processing center using the theory and method of TRIZ innovation techniques,and designed computer applicable tools for product design based on the principle of TRIZ theories. This research can be divided into the following tow sub-items to study:
First, the principal contents of TRIZ are introduced. From the fundamental sense, the innovation is the process of finding and solving the question creatively basically. The most important function of TRIZ theory lies in providing system's theory and the method for it. The most important tool of TRIZ is contradiction matrix. Therefore, in this paper, the programming proceeded to solve conflict of the TRIZ theory, in order to use of the theory of technique innovation better. The contradiction using TRIZ theory can solve problem better and rapider.
Secondly, the creative design of mechanical product is guided by TRIZ theory. With the program mentioned above, the programming analyzed improvement conflicts of the numerical control turning center, and used the principle of invention and innovation to the matrix of contradiction conflict. The condition of design working is divided into three modules:The first one is transmission modular, it selects the appropriate pulleys for work piece transmission; the second module is the one that selects that Position detection device detecting length of work piece in transmission modular. The third one is a processing module; it selects equipment which can change automatically, for the purpose that the equipment can satisfy processing requirements for once the clamping and more processes.
首先,介绍了TRIZ理论的主要内容。创新从最根本的意义上讲就是创造性地发现问题并且解决问题的过程,然而TRIZ理论强大的作用正在于提供了系统的理论和方法的工具。TRIZ理论解决冲突的重要工具就是矛盾冲突矩阵。因此,为了更好地利用TRIZ创新技法的理论工具,本文对TRIZ理论解决矛盾冲突的核心工具进行了简单的软件化编程,使其矛盾更好更快捷地运用TRIZ理论解决问题。
其次,用TRIZ理论对机械产品进行创新设计的指导。采用上述所编写的软件对现有条件下数控车削加工中心所存在的冲突矛盾进行分析,并且运用矛盾冲突矩阵中的发明创新原理。将其工作的状态分为了三个模块：第一传动模块,选择合适的传动机构对工件进行传动,以满足自动上料的需要；第二个模块,选择位移检测装置进行对传动模块所传递工件长度的检测；最后一个加工模块,选择自动换刀设备,以满足一次装夹多工序加工的要求。
Numerical control technology is a core of an advanced manufacturing technology; also it is the foundation of manufacturing industry that realizes the integration, flexibility, networking, automation. In order to meeting the demand of product design, this research mainly improved the numerical control turning processing center using the theory and method of TRIZ innovation techniques,and designed computer applicable tools for product design based on the principle of TRIZ theories. This research can be divided into the following tow sub-items to study:
First, the principal contents of TRIZ are introduced. From the fundamental sense, the innovation is the process of finding and solving the question creatively basically. The most important function of TRIZ theory lies in providing system's theory and the method for it. The most important tool of TRIZ is contradiction matrix. Therefore, in this paper, the programming proceeded to solve conflict of the TRIZ theory, in order to use of the theory of technique innovation better. The contradiction using TRIZ theory can solve problem better and rapider.
Secondly, the creative design of mechanical product is guided by TRIZ theory. With the program mentioned above, the programming analyzed improvement conflicts of the numerical control turning center, and used the principle of invention and innovation to the matrix of contradiction conflict. The condition of design working is divided into three modules:The first one is transmission modular, it selects the appropriate pulleys for work piece transmission; the second module is the one that selects that Position detection device detecting length of work piece in transmission modular. The third one is a processing module; it selects equipment which can change automatically, for the purpose that the equipment can satisfy processing requirements for once the clamping and more processes.
引文
[1]路甬祥.工程设计的发展趋势和未来[J].机械工程学报,1997,33(1)：1-8
[2]杨叔子,吴波.先进制造技术及其发展趋势[J].机械工程学报,2003,39(10)：73-78
[3]谢友柏.现代设计理论和方法的研究[J].机械工程学报,2004,40(4)：1-9
[4]钟掘.极端制造-制造创新的前沿与基础[R].中国科学基金,2004,6：330-332
[5]姚福生.先进制造技术发展趋势[J].机械制造与自动化,2004,33(3)：1-6
[6]闻邦椿.产品全功能与全性能的综合设计[M].机械工业出版社,2008：1-5
[7]胡家秀,陈峰.机械创新设计概论[M].机械工业出版社,2005
[8]边守仁.产品创新设计[M].北京理工出版社,2002
[9]赵松年,李恩光,黄耀志.现代机械创新产品分析与设计[M].机械工业出版社,2003
[10]赵新军.技术创新理论(TRIZ)及应用[M].化学工业出版社,2004
[11]檀润华.发明问题解决理论[M].科学出版社,2004
[12]黑龙江科学技术厅.TRIZ理论入门导论[M].黑龙江科学技术出版社,2007
[13]Shen X X, Tan K C, Xie M. An integrated approach to innovation product development using Kino's model and QFD [J]. European Journal of Innovation Management,2000,3(2):91-99
[14]Hauser J R, Clausing D. The house of quality [J]. Harvard Business Review,1988, 66(3):63-73
[15]Kogure M, Akao Y. Quality function deployment and CWQC in Japan [J]. Quality Progress,1983,16, (10):25-29
[16]Prasad B. Review of QFD and related deployment techniques [J]. Journal of Manufacturing Systems,1998,17(3):221-234
[17]King B. Listening to the voice of the customer:Using the quality function deployment system [J]. National Productivity Review,1987,6(3):277-281
[18]Akao Y. Quality function deployment:Integrating customer requirements into product design [M]. Productivity Press, Cambridge, MA,1990
[19]Sullivan L P. Quality function deployment [J]. Quality Progress,1986,19(6):39-50
[20]张伟社,张涛.产品系统设计[M].陕西科学技术出版社,2006
[21]余俊.现代设计方法及应用[M].中国标准出版社,2002
[22]陈屹,谢华.现代设计方法及应用[M].现代工业出版社,2004
[23]赵松年,佟杰新,卢秀春.瑰代设计方法[M].机械工业出版社,1996
[24]王启广,叶平.现代设计理论[M].中国矿业大学出版社,2005
[25]吕仲文.机械创新设计[M].机械工业出版社,2005
[26]梁锡易.机械创新方法与专利设计实例[M].国防工业出版社,2005
[27]赵松年,李恩光,黄耀志.现代机械创新产品分析与设计[M].机械工业出版社,2003
[28]赵国君,徐文轩.关于机械制造的智能化技术探析[J].中小企业管理与科技(上旬刊),2008(07)：245
[29]张兴全.iTNC530数控系统实现高速加工[J].航空精密制造技术,2006(02)：23-25
[30]Q3808无心车床使用说明书,青海重型机床公司,1993
[31]陈蔚芳,王宏涛.机床数控技术及应用[M].科学出版社,2008
[32]王爱玲.现代数控机床[M].国防工业出版社,2009
[33]王爱玲.现代数控机床伺服及检测技术[M].国防工业出版社,2009
[34]林卓然.VB程序设计简明教程[M].中山大学出版社,2001
[35]杨克玉.VB6.0程序设计实训教程[M].机械工业出版社,2005
[36]胡或,闫宏印.VB程序设计[M].电子工业出版社,2001
[37]吴宝萍,范四立,叶静.浅谈旧机床数控化改造[J].中国设备工程,2003(6)
[38]张伯霖,杨庆东,陈长年.高速切削技术及应用[M].机械工业出版社,2003：55-57
[39]吴祖育,秦鹏飞.数控机床(第三版)[M].上海科学技术出版社,2000：253-257
[40]严爱珍.机床数控原理与系统[M].机械工业出版社,1999(10)
[41]毕芍.数控机床改造的几点建议[J].机床应用,2003(6)
[42]沙杰.加工中心结构、调试与维护[J].机械工业出版社,2003(2)：5-8
[43]成大先.机械设计手册[S].化学工业出版社,2004
[44]林清安.Pro/ENGINEER零件设计(基础篇,高级篇)[M].清华大学出版社,2003
[45]黄圣杰,张益三,洪立群.Pro/ENGINEER高级开发实例[M].电子工业出版社, 2003
[46]张杰.产品结构设计中Pro/E参数化特征造型技术的应用[J].华东电力,2001(10)
[47]林清安.Pro/ENGINEER零件装配与产品设计[M].清华大学出版社,2003
[48]刘建慧,邹慧君.加工中心自动换刀装置类型综述及设计特点[J].机械设计与研究,2001,17(3)：49-51
[49]赵葛霄,黄玉辉.加工中心的自动换刀方式及PC实现方法[J].现代机械,2001,2： 6-10
[50]光贤,王立伦.机床液压传动与控制(第3版)[M].西北工业大学出版社,2005
[51]向金林.TH7130立式加工中心自动换刀系统的设计[J].装备制造技术,2006,3：7-9
[2]杨叔子,吴波.先进制造技术及其发展趋势[J].机械工程学报,2003,39(10)：73-78
[3]谢友柏.现代设计理论和方法的研究[J].机械工程学报,2004,40(4)：1-9
[4]钟掘.极端制造-制造创新的前沿与基础[R].中国科学基金,2004,6：330-332
[5]姚福生.先进制造技术发展趋势[J].机械制造与自动化,2004,33(3)：1-6
[6]闻邦椿.产品全功能与全性能的综合设计[M].机械工业出版社,2008：1-5
[7]胡家秀,陈峰.机械创新设计概论[M].机械工业出版社,2005
[8]边守仁.产品创新设计[M].北京理工出版社,2002
[9]赵松年,李恩光,黄耀志.现代机械创新产品分析与设计[M].机械工业出版社,2003
[10]赵新军.技术创新理论(TRIZ)及应用[M].化学工业出版社,2004
[11]檀润华.发明问题解决理论[M].科学出版社,2004
[12]黑龙江科学技术厅.TRIZ理论入门导论[M].黑龙江科学技术出版社,2007
[13]Shen X X, Tan K C, Xie M. An integrated approach to innovation product development using Kino's model and QFD [J]. European Journal of Innovation Management,2000,3(2):91-99
[14]Hauser J R, Clausing D. The house of quality [J]. Harvard Business Review,1988, 66(3):63-73
[15]Kogure M, Akao Y. Quality function deployment and CWQC in Japan [J]. Quality Progress,1983,16, (10):25-29
[16]Prasad B. Review of QFD and related deployment techniques [J]. Journal of Manufacturing Systems,1998,17(3):221-234
[17]King B. Listening to the voice of the customer:Using the quality function deployment system [J]. National Productivity Review,1987,6(3):277-281
[18]Akao Y. Quality function deployment:Integrating customer requirements into product design [M]. Productivity Press, Cambridge, MA,1990
[19]Sullivan L P. Quality function deployment [J]. Quality Progress,1986,19(6):39-50
[20]张伟社,张涛.产品系统设计[M].陕西科学技术出版社,2006
[21]余俊.现代设计方法及应用[M].中国标准出版社,2002
[22]陈屹,谢华.现代设计方法及应用[M].现代工业出版社,2004
[23]赵松年,佟杰新,卢秀春.瑰代设计方法[M].机械工业出版社,1996
[24]王启广,叶平.现代设计理论[M].中国矿业大学出版社,2005
[25]吕仲文.机械创新设计[M].机械工业出版社,2005
[26]梁锡易.机械创新方法与专利设计实例[M].国防工业出版社,2005
[27]赵松年,李恩光,黄耀志.现代机械创新产品分析与设计[M].机械工业出版社,2003
[28]赵国君,徐文轩.关于机械制造的智能化技术探析[J].中小企业管理与科技(上旬刊),2008(07)：245
[29]张兴全.iTNC530数控系统实现高速加工[J].航空精密制造技术,2006(02)：23-25
[30]Q3808无心车床使用说明书,青海重型机床公司,1993
[31]陈蔚芳,王宏涛.机床数控技术及应用[M].科学出版社,2008
[32]王爱玲.现代数控机床[M].国防工业出版社,2009
[33]王爱玲.现代数控机床伺服及检测技术[M].国防工业出版社,2009
[34]林卓然.VB程序设计简明教程[M].中山大学出版社,2001
[35]杨克玉.VB6.0程序设计实训教程[M].机械工业出版社,2005
[36]胡或,闫宏印.VB程序设计[M].电子工业出版社,2001
[37]吴宝萍,范四立,叶静.浅谈旧机床数控化改造[J].中国设备工程,2003(6)
[38]张伯霖,杨庆东,陈长年.高速切削技术及应用[M].机械工业出版社,2003：55-57
[39]吴祖育,秦鹏飞.数控机床(第三版)[M].上海科学技术出版社,2000：253-257
[40]严爱珍.机床数控原理与系统[M].机械工业出版社,1999(10)
[41]毕芍.数控机床改造的几点建议[J].机床应用,2003(6)
[42]沙杰.加工中心结构、调试与维护[J].机械工业出版社,2003(2)：5-8
[43]成大先.机械设计手册[S].化学工业出版社,2004
[44]林清安.Pro/ENGINEER零件设计(基础篇,高级篇)[M].清华大学出版社,2003
[45]黄圣杰,张益三,洪立群.Pro/ENGINEER高级开发实例[M].电子工业出版社, 2003
[46]张杰.产品结构设计中Pro/E参数化特征造型技术的应用[J].华东电力,2001(10)
[47]林清安.Pro/ENGINEER零件装配与产品设计[M].清华大学出版社,2003
[48]刘建慧,邹慧君.加工中心自动换刀装置类型综述及设计特点[J].机械设计与研究,2001,17(3)：49-51
[49]赵葛霄,黄玉辉.加工中心的自动换刀方式及PC实现方法[J].现代机械,2001,2： 6-10
[50]光贤,王立伦.机床液压传动与控制(第3版)[M].西北工业大学出版社,2005
[51]向金林.TH7130立式加工中心自动换刀系统的设计[J].装备制造技术,2006,3：7-9