从工业TiOSO_4液合成介孔二氧化钛分子筛的工艺及机理研究
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摘要
相对硅基、铝基骨架介孔材料,介孔二氧化钛合成中存在的困难较多,主要有合成用的起始钛源(钛醇盐、钛酸酯或试剂级无机钛等)成本高、模板剂脱除不理想并易引起孔结构破坏坍塌、介孔二氧化钛骨架晶型差等问题。本文的目的在于探索以价廉的粗原料合成高性能介孔二氧化钛的可能性,合成介孔二氧化钛前驱体的各影响因素,特别是超声波、微波等外场作用对介孔结构的影响、有效的脱模方式、介孔结构的形成和稳定机理等对介孔结构的影响,建立制备介孔二氧化钛的新工艺。
     本论文以钛铁矿酸解得到的工业硫酸氧钛溶液作为起始钛源,在复合表面活性剂自组装的超分子结构模板诱导作用下进行水解,使水解产物的结构受到控制,形成具有介孔结构的二氧化钛前驱体,之后采用氧化、萃取和焙烧相结合的方式脱除前驱体中的表面活性剂模板,制备出比表面积大、结构稳定的锐钛矿型介孔二氧化钛。通过实验研究和XRD、HRTEM、TEM、SEM、FT—IR、XPS、AFM、低温氮吸附脱附等分析测试表征,考察了介孔TiO_2合成的工艺条件和影响因素,特别是外场作用和模板剂脱除方法对其结构的影响,并选取光催化降解亚甲基蓝和酸催化体系评价其催化性能。基于实验和分析测试结果,对强酸性水介质中介孔TiO_2前驱体的形成过程及合成机理作了分析探讨,用Rietveld方法对XRD测试数据进行结构精修,说明前躯体脱模过程对晶体结构产生的影响。实验研究和分析结果可归纳如下:
     1.以工业硫酸氧钛液为原料,通过模板剂形成的超分子结构诱导钛水解合成介孔TiO_2前驱体的工艺条件对介孔结构的形成及晶型至关重要。(1)表面活性剂十二胺、十六烷基三甲基溴化铵(CTAB)、三嵌段共聚物P123等作模板剂有良好的结构导向作用,由CTAB/P123形成的复合模板剂更优;(2)采用工业钛液向表面活性剂溶液中滴加的方式,选择适当的模板剂用量及钛液浓度,并保持反应体系的pH值在1.5左右,可以很好地控制钛离子的水解缩聚速率及与模板剂之间的界面组装速率,可获得结构良好的介孔TiO_2前驱体,同时可避免杂质铁等的析出;(3)提高合成温度(75℃以上)和延长合成时间,利于孔壁的晶化和孔道有序性的提高;(4)提高陈化温度和进行水热后处理(120℃)利于前驱体孔壁晶化,提高孔道有序性和结构稳定性。在此基础上,采用复合模板(CTAB/P123)为结构导向剂,由工业硫酸氧钛液水解合成介孔前驱体,多步焙烧脱除模板,得到孔径分布窄、结构稳定的锐钛型介孔TiO_2分子筛,平均孔径为3.0nm,BET比表面积为132.6m~2/g。
     2.在介孔TiO_2前驱体合成中引入外场作用能促进产物的晶体结构完善和孔结构形成,所得产物的比表面积和稳定性均显著提高。超声辐照和微波辐照利于提高介孔结构的有序度;微波辐照所得产物的比表面积达146.6 m~2/g;水热合成强化了无机物种与表面活性剂的相互作用,同时使孔壁缩聚晶化,提高了介孔结构的稳定性。
     3.适宜的脱模方法对稳定介孔TiO_2结构有重要作用。采用臭氧氧化、多次萃取、多步焙烧的综合脱模路线脱除有机复合模板剂CTAB/P123较完全,得到比表面积高(S_(BET)=133m~2/g),平均孔径大(D_(BJH)=4.65nm)的锐钛矿型介孔TiO_2。前驱体经臭氧氧化后,模板剂被氧化成短链、小分子有机物,可减小后续脱模过程的阻力;盐酸/无水乙醇的萃取体系使孔道中模板剂的表面活性降低,与骨架结构的作用减弱,通过多次萃取后,模板剂脱除率达53%以上,有效降低了后期热处理强度;采用125℃焙烧1h,300℃焙烧1h,450℃焙烧2h的多步焙烧方式,可减小因长时间高温焙烧容易造成的无机骨架网络收缩、骨架结构损坏、骨架电荷平衡破坏所致的分子筛孔结构破坏坍塌的负效应,使模板剂脱除干净,获得结构稳定的锐钛矿型介孔TiO_2。
     4.介孔TiO_2的结构及表面特性对其催化性能影响较大。由工业硫酸氧钛溶液合成的介孔TiO_2前驱体经脱模处理后呈锐钛矿晶型,有较大的比表面积和小的颗粒尺寸,表面吸附和键合的少量SO_4~(2-)使其表面具有催化活性的酸中心。介孔TiO_2在光氧化分解亚甲基蓝和乙酸乙醇酯化反应中有较高的催化活性,降解率和酯化率分别达98.4%和91%;介孔YiO_2对催化高酸值麻疯油与甲醇酯化反应也表现出一定催化活性。
     5.研究了在强酸性水体系中通过CTAB/P123复合模板的超分子诱导自组装合成路线,由工业硫酸氧钛溶液制备介孔TiO_2的形成过程,所得产物为具有二维六方孔道、比表面积大(S_(BET)=205.7 m~2/g)、孔径分布窄的锐钛型介孔TiO_2。介孔TiO_2前驱体的形成过程属协同作用机理,其特征归纳为如下几点:(1)反应体系pH值对钛水解初级粒子与模板剂协同作用影响较大,二者通过静电作用(S~+I~-)和氢键作用(N~0I~0)两种方式在界面协同作用:(2)调控pH值不仅使钛离子水解缩聚的速率与表面活性剂自组装速率相匹配,且能控制杂质的析出;(3)适当提高合成温度有利于大孔径介孔材料的形成;(4)增长复合表面活性剂疏水链有助于大孔径介孔材料的合成;(5)无机强电解质阴、阳离子的加入有一定扩孔作用;(6)介孔二氧化钛前驱体合成体系中钛水比和酸钛比对无机钛离子水解速率(H)或抑制速率(p)影响较大,硫酸氧钛液合成体系大的H/p比值导致钛离子水解加速,胶束尺寸变小,使介孔材料孔径缩小。
     6.介孔TiO_2脱模过程中,界面作用的变化对晶体结构和微观应变造成一定影响,同时产生原子缺位。萃取脱模对晶体结构影响远弱于焙烧处理,增大萃取脱模量可有效降低焙烧强度,提高介孔TiO_2的稳定性。
The study in this thesis was focused on the synthesis of mesoporous titania in view of the current problems and difficulties comparing with mesoporous silica and aluminate, such as high cost of titanium source (titanium alkoxide, titanyl ester or purified inorganic titanium salt, etc.), poor effect of simplex template removal method such as extraction or calcinations, which often resulted in destroying the pore structure, poor crystalline of mesoporous titania, and so on. Herein, it is very important and meaningful to explore the possibility of synthesizing high performance mesoporous titania from cheap titanium source, study on the synthesis influence factors for the precursor, probe into ultrasonic and microwave irradiation acting on the precursor structure, make a search for effective template removal method, establish a new process to prepare mesoporous titania, seek after mesostructure formation and stabilization mechanism, and so forth.
     The hydrolysis of industrial titanyl sulfate (TiOSO_4), obtained from sulfate process of ilmenite, was induced by a supermolecule template resulted from surfactants self-assembly, which oriented the precursor structure of mesoporous TiO_2. Then template in the precursor was removed by the combination of oxidation, extraction and calcinations, and anatase-phase mesoporous titania with high specific surface area and steady structure was obtained.
     The as-prepared mesoporous titania and precursors were studied through systematic experiments and characterized by X-ray diffraction (XRD), high-resolution transmission electron microscopy (HRTEM), transmission electron microscopy (TEM), scanning electron microscopy (SEM), Fourier transform infrared test (FT-IR), X-ray photoelectron spectroscopy (XPS), atomic force microscopy (AFM), nitrogen adsorption-desorption isothermos and so on. The technical conditions and influence factors for synthesis of mesopoorus titania were investigated, especially the outfield effects and template removal methods on the meso-structure. And its catalytic activities were evaluated by photo-catalytic decomposition of Methylene Blue and acid catalytic synthesis of ethyl acetate and Mafeng oil. Based on these results, formation procedure and synthesis mechanism of mesoporous titania precursor prepared under high acidic aqueous solution were analyzed and discussed. And the effects of template removal on the crystal structure were elementarily explored by using Rietveld profile refinement method. Experimental studies and analyzing results can be concluded as follows.
     1. The synthesis conditions have very important effect on formation of mesostructure and crystal phase for mesoporous titania precursors when industrial TiOSO_4 solution hydrolyzing is induced by self-assembly supermolecular template which orients the mesostructure. (1) Surfactants such as N-Dodecyl amine, Cetyltrimethyl Ammonium Bromide (CTAB) and triblock copolymer P123 have better structural directing ability than others, especially composite template (CTAB/P123). (2) By adding industrial TiOSO_4 solution to surfactant solution, selecting proper template dosage and titanium concentration and keeping the reaction system pH value at about 1.5, it is convenient for controlling hydrolysis and condensation rate of titanium ion and its interface assemble with template, which results in better structural mesoporous precursor and avoiding impurities such as iron separating out. (3) Elevating synthesis temperature (above 75℃) and prolonging synthesis time are beneficial to crystallizing pore wall and enhancing pore order degree. (4) Increasing aging temperature and adopting post hydrothermal treatment are favourable for pore wall crystallization and structural stability. On the basis of these factors, the mesoporous precursor, which structure is directed by composite template (CTAB/P123), is prepared via hydrolysis route from industrial TiOSO_4 solution. Then anatase mesoporous titania is obtained after template removal by step-by-step calcination. It is with narrow pore size distribution, stable mesostructure, average pore size of 3.0 nm and specific surface area of 132.6 m~2/g.
     2. Introducing outfield effect into the synthesis of mesoporous precursor can promote the crystal structure and the pore formation. The products are obviously with higher specific surface area and stability. Ultrasonic and microwave irradiations are helpful to form higher pore order, and the product under microwave irradiation is with the highest specific surface area, 146.6 m~2/g. While hydrothermal synthesis strengthens the interaction between the inorganic source and surfactants, condenses and crystallizes the pore wall, resulting in improving the mesoporous stability.
     3. Proper template removal method is also important for stabilizing mesoporous titania structure. Composite template (CTAB/ P-123) is entirely removed by compositive template removal route, i.e. ozone oxidizing first, then multistage extracting, and step-by-step calcining at last. After these treatments, mesoporous titania with anatase phase is prepared, with high specific area (SBET=133m~2/g), larger average pore size (D_(BJH)=4.65nm). Template is oxidized to short-chain and small molecular organic matter after ozone oxidation, which decreases the following resistance of removing template. The extraction system of non-aqueous ethanol/hydrochloride acid reduces the surface activity of surfactants in the pore, weakenes the action with the framework, and the ratio of template removal is larger than 53% after multistage extraction, effectively reducing intensity of the following heat-treatment. Adopting step-by-step calcinations (125℃for 1h, 300℃for 1h and 450℃for 2h ) thoroughly remove the template and anatase stable mesoporous TiO_2 is obtained, minishing the side effects of inorganic network shrinkage, the framework and pore structure destroying and collapse due to breakage of electric charge equilibrium, which is induced by long time and high temperature calcinations.
     4. The catalytic activities of mesoporous TiO_2 are primarily influenced by its structure and surface properties. Mesoporous TiO_2, obtained from hydrolysis of industrial TiOSO_4 solution and after template removal, is with anatase phase, high specific surface area and small particle size, still with a little SO_4~(2-) adsorpted or bonded on the surface, forming acidic center of the catalyst. Mesoporous TiO_2 has higher performance in the photocatalytic oxidation of Methylene Blue (MB) and esterification reaction of acetic acid and ethanol, with degradation of MB at 98.4% and yield of ester at 91%. It also shows some catalytic performance for the esterification of Jatropha curcas L. seed oil in high acid value with methanol as precursors to manufacture biodiesel.
     5. The formation procedure of mesoporous titania is studied via hydrolysis induced by supermolecule template under high acidic aqueous solution, using industrial TiOSO_4 as titanium source and composite surfactants (CTAB/P123) as template. The product is with narrow distribution of planar hexagonal pore and high specific surface area (205.7 m~2/g). The synthesis mechanism of the precursor belongs to cooperative formation mechanism, which could be summarized as follows: (1) The pH value greatly effects on cooperative action via static action( S~+I~-) and hydrogen bond action (N~0I~0) on the interface. (2) Controlling pH not only makes titanium ion hydrolysis and condensation rate and surfactants self-assembling rate matching, but also avoids impurities separating out. (3) Raising synthesis temperature properly is liable to form larger pore size mesoporous material. (4) Increasing hydrophobic chain length of surfactant is helpful for synthesizing large pore size mesoporous material. (5) Adding inorganic cationic and anionic strong electrolytes to the synthesis system could enlarge the pore size. (6) The mol ratio of Ti/H_2O and H~+/Ti has great effect on the hydrolysis rate (H) and restraining rate (p) of inorganic titanium ion, lager ratio of H/p led increasing hydrolysis rate, diminishing micelle size, resulting in smaller mesopore size.
     6. In the template removal procedure, the changes of interface action had some effect on the crystal structure and lattice strain, simultaneously produce atomic occupancy lacking. Template removal by extraction has weaker effect on crystal structure than calcination, and increasing template removal by extraction could effectively reduce calcinations intensity, improve the stability of mesoporous titania.
引文
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