基于KBE的压铸模浇注排溢计算机辅助设计系统研究
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摘要
压力铸造是金属材料加工过程中生产精密零部件的一种重要成形方法,压铸模作为压铸生产的主要工艺装备,其设计的合理性直接决定了压铸件质量。浇注排溢系统是压铸模的重要组成部分,是模具型腔充填状况的决定性影响因素,因此合理地设计浇注排溢系统,是压铸模设计和压铸件生产的重要环节。
本课题所开发的基于KBE的压铸模浇注排溢计算机辅助设计系统,为使用者提供了一个快捷智能的压铸模浇注排溢系统设计工具。使用者向系统输入已知基本参数后,系统基于压铸模浇注排溢系统设计知识库,能够自动给出合理的设计建议、常用典型设计结构和设计尺寸,并以参数驱动的方式生成设计图档。最后利用SolidWorks 2003标准插件COSMOS FloWorks模拟模具型腔充填过程,还可验证所设计浇注排溢系统的合理性,并为其进一步优化提供依据。
课题以SolidWorks 2003为二次开发平台,利用SolidWorks提供的基于COM的API对象,选用Visual C++ 6.0进行开发。研究中,遵循压铸模浇注排溢系统设计一般规律,在系统分析阶段,对拟建立的系统知识库、拟开发的设计功能模块及其数据流进行了详细分析,最终确定了系统的体系结构;在知识库设计和应用程序设计阶段,紧密结合压铸模浇注排溢系统设计理论与实践经验,对各功能模块进行详细设计,圆满实现了相应功能;CAE分析部分,则主要结合一个具体的压铸件浇注排溢系统设计实例,对其进行模具型腔充填过程的仿真模拟,以此验证所开发系统在实际应用中的合理性与可行性。
KBE技术是本课题研究的重点,它贯穿于系统开发的各个环节,是整个系统设计开发的指导思想。同时,也正因为KBE技术的引入,实现了对压铸模浇注排溢系统设计领域内理论和实践经验的继承、集成和管理,实现了CAX技术和AI技术的集成,也才使本课题所开发系统具有了更高的实用价值。
Die casting is an important method in the manufacture of precise parts in materials process engineering. With the die being critical equipment in the die casting process, the rationality of its design directly determines the quality of relevant products. And pouring-exhausting-flooding system is an important part of the die as well as a determining factor of the mould cavity filling process. So the rationality of the design of pouring-exhausting-flooding system is very much important in the design and manufacture of the die.
The KBE pouring-exhausting-flooding system discussed in this thesis provides an intellective tool for users’ convenience. After being inputted with some basic parameters, the KBE system can provide feasible suggestion, typical structure, dimension design and create design drawing with the dimension-driven automatically. The system also applies COSMOS FloWorks to simulate the cavity’s filling process, and to verify the rationality of the design of pouring-exhausting-flooding system and provide basis for further improvement.
Basing on SolidWorks 2003 and making use of the API objects supplied by SolidWorks 2003, Visual C++ 6.0 was chosen to be the tool for development. In the research, the regular design principles were followed. And at the system analysis stage, the knowledge database, module function and data flow were analyzed, and the system architecture was determined. At the knowledge database and application program design stage, each module’s function was designed and realized. And at the CAE analysis stage, combining a case of pouring-exhausting-flooding, a filling process of the mold was simulated to verify the rationality and feasibility in actual application.
The technology of KBE is the focal point of this research. It operates in all sectors of the whole development process and acts as a guideline of the system’s development. And the succession, integration and management of theories and experiences in the pouring-exhausting-flooding system’s design field as well as the integration of CAX and AI were both due to the induction of KBE and gave more practical value to the system.
本课题所开发的基于KBE的压铸模浇注排溢计算机辅助设计系统,为使用者提供了一个快捷智能的压铸模浇注排溢系统设计工具。使用者向系统输入已知基本参数后,系统基于压铸模浇注排溢系统设计知识库,能够自动给出合理的设计建议、常用典型设计结构和设计尺寸,并以参数驱动的方式生成设计图档。最后利用SolidWorks 2003标准插件COSMOS FloWorks模拟模具型腔充填过程,还可验证所设计浇注排溢系统的合理性,并为其进一步优化提供依据。
课题以SolidWorks 2003为二次开发平台,利用SolidWorks提供的基于COM的API对象,选用Visual C++ 6.0进行开发。研究中,遵循压铸模浇注排溢系统设计一般规律,在系统分析阶段,对拟建立的系统知识库、拟开发的设计功能模块及其数据流进行了详细分析,最终确定了系统的体系结构;在知识库设计和应用程序设计阶段,紧密结合压铸模浇注排溢系统设计理论与实践经验,对各功能模块进行详细设计,圆满实现了相应功能;CAE分析部分,则主要结合一个具体的压铸件浇注排溢系统设计实例,对其进行模具型腔充填过程的仿真模拟,以此验证所开发系统在实际应用中的合理性与可行性。
KBE技术是本课题研究的重点,它贯穿于系统开发的各个环节,是整个系统设计开发的指导思想。同时,也正因为KBE技术的引入,实现了对压铸模浇注排溢系统设计领域内理论和实践经验的继承、集成和管理,实现了CAX技术和AI技术的集成,也才使本课题所开发系统具有了更高的实用价值。
Die casting is an important method in the manufacture of precise parts in materials process engineering. With the die being critical equipment in the die casting process, the rationality of its design directly determines the quality of relevant products. And pouring-exhausting-flooding system is an important part of the die as well as a determining factor of the mould cavity filling process. So the rationality of the design of pouring-exhausting-flooding system is very much important in the design and manufacture of the die.
The KBE pouring-exhausting-flooding system discussed in this thesis provides an intellective tool for users’ convenience. After being inputted with some basic parameters, the KBE system can provide feasible suggestion, typical structure, dimension design and create design drawing with the dimension-driven automatically. The system also applies COSMOS FloWorks to simulate the cavity’s filling process, and to verify the rationality of the design of pouring-exhausting-flooding system and provide basis for further improvement.
Basing on SolidWorks 2003 and making use of the API objects supplied by SolidWorks 2003, Visual C++ 6.0 was chosen to be the tool for development. In the research, the regular design principles were followed. And at the system analysis stage, the knowledge database, module function and data flow were analyzed, and the system architecture was determined. At the knowledge database and application program design stage, each module’s function was designed and realized. And at the CAE analysis stage, combining a case of pouring-exhausting-flooding, a filling process of the mold was simulated to verify the rationality and feasibility in actual application.
The technology of KBE is the focal point of this research. It operates in all sectors of the whole development process and acts as a guideline of the system’s development. And the succession, integration and management of theories and experiences in the pouring-exhausting-flooding system’s design field as well as the integration of CAX and AI were both due to the induction of KBE and gave more practical value to the system.
引文
张铭三,注射模和压铸模设计,东南大学机械工程系,1996.6
邝允烈,近50年我国压力铸造发展的回顾与展望,铸造,2002.3:129~135
耿鑫明,新世纪我国压铸业与国际接轨的思考,机械制造与自动化,2002.2:6~8
耿鑫明,我国压铸业的国际地位与发展前景,机械制造与自动化,2003.1:8~11
唐玉林、徐爽,我国压铸业的国际地位及分析,特种铸造及有色合金,2002.1:35~38
娄臻亮、赵震、彭颖红、阮雪榆,工程设计KBE系统(I):概述,机械科学与技术,2001.5
巧涂网,产品及过程的智能化系统UG V17介绍,http://drawto.myetang.com/ug_v17/p8.htm,2003.1
阮雪榆、娄臻亮,为塑性成型加工业添彩,http://www.ntem.com.cn/kjjx2/0823_zsc_1.htm,2002.7
P Sainter , K Oldham , A Larkin , etc . Product knowledge management within knowledge based engineering sustems . Proceedings of DETC 00 , ASME 2000 Design Engineering Technical Conference and Computers and information in Engineering Conference , Maryland , 2000 , DETC00/DAC14501 .
MOKA Consortium , MOKA – Mechodology & software tools Oriented to Knowledge based engineering Applications . CEC ESPRINT proposal EP25418 , 1997 .
赵震、彭颖红,KBE在冲压工艺设计中的应用,模具技术,2001.4:59~62
陈军、石晓祥、赵震、杨红波、陈纲、阮雪榆,KBE关键技术及其在现代模具职能设计中的应用,锻压技术,2003.4:47~50
三维空间,Solidworks软件背景介绍,http://www.mcadtools.net/show.asp?id=323,2003.5
潘爱民,COM原理与应用,清华大学出版社,2000.5
朱海滨, 面向对象技术, 国防科技大学出版社 1992.10
Dale Rogerson[USA],杨秀章译,江英审,Inside COM,COM技术内幕 微软组件对象模型,清华大学出版社, 1997
江洪、李仲兴、刑启恩,SolidWorks 2003二次开发基础与实例教程,电子工业出版社,2003.6
SolidWorks API Help, http://www.Solidworks.com,2003.1
王琬,论软件系统分析的方法和策略,http://www.51cmm.com/Requirement/No034.htm,2003.10
John W. Satzinger, Robert B. Jackson, Stephen D. Burd著,朱群雄,汪晓男等译,系统设计与分析,机械工业出版社,中信出版社,2002.8
中南大学,功能结构图设计,http://202.107.127.122/ncourse/glxxxt/chapter6/6th3th1.htm,高等教育出版社、高等教育音像出版社,2003.4
中南大学,功能结构图设计,http://202.107.127.122/ncourse/glxxxt/chapter5/5th3th2.htm,高等教育出版社、高等教育音像出版社,2003.5
潘宪曾,压铸模设计手册,机械工业出版社,1999.1
《压铸模设计手册》编写组,压铸模设计手册,机械工业出版社,1994.10
Evangelos Petroutsos著,邱仲潘译,Visual C++6.0从入门到精通,电子工业出版社,1998
陈佳海,Visual C++程序开发指南,科学出版社,1995
Paul Yao, Joseph Yao,Visual C++ for Windows 编程基础,电子工业出版社,1996.6
王斌君,面向对象的方法学与C++语言,陕西师范大学出版社,1995
安德鲁斯(美),Visual C++自学指南,清华大学出版社,1997.6
康博创作室,薛静锋,Visual C++ 6.0 高级开发教程,人民邮电出版社 1999
席庆,张春林编著,Visual C++ 6.0实用编程技术,中国水利水电出版社 1999
MSDN Library Visual Studio 6.0,http:// www.microsoft .com/msdn/
王培杰,面向对象的Windows编程技术,大连理工大学出版社,1994
Namir Clement Shammas(美),Visual C++使用指南,清华大学出版社,1995.5
李日、李梅娥、王友序、杨根仓,铸造工艺装备CAD专家系统开发工具的研究,机械科学与技术,1998.3
David J.Kruglinski著,潘爱民、王国印译,Visual C++技术内幕,清华大学出版社,1999.1
王能斌,数据库系统原理,电子工业出版社,2001.10
郑章,程刚,Visual C++ 6.0数据库开发技术,机械工业出版社,1999
微软公司著,希望图书创作室译,SQL Sever 7.0实现数据库设计,北京希望电子出版社,2000.5
Donald Hearn, M.Pauline Baker[美],计算机图形学,北京 电子工业出版社,1998
张宋,CAD/CAM技术之参数化方法,http://www.e-works.net.cn/ewkArticles/Category29/Article8497.htm,2001.1
王勖成,邵敏著,有限单元法基本原理与数值方法,清华大学出版社,1988.9
蒋孝煜著,有限元法基础,清华大学出版社,1992.3
曾余庚,有限元法与边界元法, 西北电讯工程学院出版社,1991.12
袁慰平,数值分析,东南大学出版社,1992
孙菊芳,有限元法及其应用,北京 北京航空航天大学出版社,1990.7
杨世铭,传热学基础,高等教育出版社,1991.5
陶玉兰,模具温度对压铸件质量的影响,特种铸造及有色合金,1995.1
钟(T.J. Zhung)著,流体动力学的有限元分析,电力工业出版社,1986
陈景仁,流体力学及传热学,国防工业出版社,1984.12
陈景仁,湍流模型及有限分析法,上海交通大学出版社,1989.2
COSMOS—世界上最快的CAE软件,http://www.solidedge.com.cn/chanpin/nei/cosmos.htm,2003.3
三维空间,流体力学分析FloWorks,http://www.mcadtools.net/show.asp?id=217,2004.1
美国金属学会主编,金属手册,机械工业出版社,1994.4
邝允烈,近50年我国压力铸造发展的回顾与展望,铸造,2002.3:129~135
耿鑫明,新世纪我国压铸业与国际接轨的思考,机械制造与自动化,2002.2:6~8
耿鑫明,我国压铸业的国际地位与发展前景,机械制造与自动化,2003.1:8~11
唐玉林、徐爽,我国压铸业的国际地位及分析,特种铸造及有色合金,2002.1:35~38
娄臻亮、赵震、彭颖红、阮雪榆,工程设计KBE系统(I):概述,机械科学与技术,2001.5
巧涂网,产品及过程的智能化系统UG V17介绍,http://drawto.myetang.com/ug_v17/p8.htm,2003.1
阮雪榆、娄臻亮,为塑性成型加工业添彩,http://www.ntem.com.cn/kjjx2/0823_zsc_1.htm,2002.7
P Sainter , K Oldham , A Larkin , etc . Product knowledge management within knowledge based engineering sustems . Proceedings of DETC 00 , ASME 2000 Design Engineering Technical Conference and Computers and information in Engineering Conference , Maryland , 2000 , DETC00/DAC14501 .
MOKA Consortium , MOKA – Mechodology & software tools Oriented to Knowledge based engineering Applications . CEC ESPRINT proposal EP25418 , 1997 .
赵震、彭颖红,KBE在冲压工艺设计中的应用,模具技术,2001.4:59~62
陈军、石晓祥、赵震、杨红波、陈纲、阮雪榆,KBE关键技术及其在现代模具职能设计中的应用,锻压技术,2003.4:47~50
三维空间,Solidworks软件背景介绍,http://www.mcadtools.net/show.asp?id=323,2003.5
潘爱民,COM原理与应用,清华大学出版社,2000.5
朱海滨, 面向对象技术, 国防科技大学出版社 1992.10
Dale Rogerson[USA],杨秀章译,江英审,Inside COM,COM技术内幕 微软组件对象模型,清华大学出版社, 1997
江洪、李仲兴、刑启恩,SolidWorks 2003二次开发基础与实例教程,电子工业出版社,2003.6
SolidWorks API Help, http://www.Solidworks.com,2003.1
王琬,论软件系统分析的方法和策略,http://www.51cmm.com/Requirement/No034.htm,2003.10
John W. Satzinger, Robert B. Jackson, Stephen D. Burd著,朱群雄,汪晓男等译,系统设计与分析,机械工业出版社,中信出版社,2002.8
中南大学,功能结构图设计,http://202.107.127.122/ncourse/glxxxt/chapter6/6th3th1.htm,高等教育出版社、高等教育音像出版社,2003.4
中南大学,功能结构图设计,http://202.107.127.122/ncourse/glxxxt/chapter5/5th3th2.htm,高等教育出版社、高等教育音像出版社,2003.5
潘宪曾,压铸模设计手册,机械工业出版社,1999.1
《压铸模设计手册》编写组,压铸模设计手册,机械工业出版社,1994.10
Evangelos Petroutsos著,邱仲潘译,Visual C++6.0从入门到精通,电子工业出版社,1998
陈佳海,Visual C++程序开发指南,科学出版社,1995
Paul Yao, Joseph Yao,Visual C++ for Windows 编程基础,电子工业出版社,1996.6
王斌君,面向对象的方法学与C++语言,陕西师范大学出版社,1995
安德鲁斯(美),Visual C++自学指南,清华大学出版社,1997.6
康博创作室,薛静锋,Visual C++ 6.0 高级开发教程,人民邮电出版社 1999
席庆,张春林编著,Visual C++ 6.0实用编程技术,中国水利水电出版社 1999
MSDN Library Visual Studio 6.0,http:// www.microsoft .com/msdn/
王培杰,面向对象的Windows编程技术,大连理工大学出版社,1994
Namir Clement Shammas(美),Visual C++使用指南,清华大学出版社,1995.5
李日、李梅娥、王友序、杨根仓,铸造工艺装备CAD专家系统开发工具的研究,机械科学与技术,1998.3
David J.Kruglinski著,潘爱民、王国印译,Visual C++技术内幕,清华大学出版社,1999.1
王能斌,数据库系统原理,电子工业出版社,2001.10
郑章,程刚,Visual C++ 6.0数据库开发技术,机械工业出版社,1999
微软公司著,希望图书创作室译,SQL Sever 7.0实现数据库设计,北京希望电子出版社,2000.5
Donald Hearn, M.Pauline Baker[美],计算机图形学,北京 电子工业出版社,1998
张宋,CAD/CAM技术之参数化方法,http://www.e-works.net.cn/ewkArticles/Category29/Article8497.htm,2001.1
王勖成,邵敏著,有限单元法基本原理与数值方法,清华大学出版社,1988.9
蒋孝煜著,有限元法基础,清华大学出版社,1992.3
曾余庚,有限元法与边界元法, 西北电讯工程学院出版社,1991.12
袁慰平,数值分析,东南大学出版社,1992
孙菊芳,有限元法及其应用,北京 北京航空航天大学出版社,1990.7
杨世铭,传热学基础,高等教育出版社,1991.5
陶玉兰,模具温度对压铸件质量的影响,特种铸造及有色合金,1995.1
钟(T.J. Zhung)著,流体动力学的有限元分析,电力工业出版社,1986
陈景仁,流体力学及传热学,国防工业出版社,1984.12
陈景仁,湍流模型及有限分析法,上海交通大学出版社,1989.2
COSMOS—世界上最快的CAE软件,http://www.solidedge.com.cn/chanpin/nei/cosmos.htm,2003.3
三维空间,流体力学分析FloWorks,http://www.mcadtools.net/show.asp?id=217,2004.1
美国金属学会主编,金属手册,机械工业出版社,1994.4