基于系统动力学的供应链管理研究
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摘要
随着经济全球化进程的加快和科学技术的迅猛发展,今天的市场竞争日趋激烈,且竞争将是供应链与供应链之间的竞争。伴随着我国市场经济体制与现代企业制度的逐步建立与完善,国内企业面临的市场竞争也呈现出国际化和一体化的趋势,为了赢得生存和发展的空间,企业必须打破传统的地域、行业的思维限制,将目光从企业内部生产过程管理转向整个产品生命周期的内外部资源与合作伙伴管理,围绕企业的核心能力形成高效的供应链,并在市场中寻求供应链所有成员的共生共赢。但完整的供应链管理理论体系尚未形成,尚存在多处难点问题有待进一步研究、探索,如供应链管理中的目标冲突现象、供应链管理中的匹配协调问题、供应链牛鞭效应问题、对环境友好性问题等。在这种背景之下,本文应用系统动力学这一十分适用于研究复杂系统动态行为的理论方法,来从定性分析和定量仿真的角度研究供应链管理中的牛鞭效应问题及与之息息相关的库存管理问题和绿色闭环供应链问题,力图使本文的研究工作系统化、深入化,使研究内容和结果能够有效地应用到供应链管理实践中去。
     本文第一章首先梳理、分析了供应链管理实践中的难点问题,认为供应链管理中的目标冲突、匹配协调、牛鞭效应、环境友好是供应链管理研究中值得深入探讨的问题。指出应用系统动力学方法对供应链这一复杂系统进行有效建模,通过对模型的仿真可以从宏观、定性的角度和微观、定量角度分析研究供应链系统,对其结构进行改进和参数优化。本文第二章分析研究了供应链的结构分类、供应链管理的主要研究方法以及供应链建模的方法与分类。分析了系统动力学的相关理论与特点,阐述了系统动力学的建模规则,以典型的一阶、二阶系统的动态行为模式研究了系统动力学的建模原理,建立了简单库存管理和简单供应链系统的系统动力学模型,并进行了仿真分析。
     本文第三章阐述了供应链的牛鞭效应,分析了供应链结构与牛鞭效应的关系,并研究了牛鞭效应对供应链的危害。分析总结了采用控制理论知识和统计预测理论对供应链的牛鞭效应的定量化研究,得出牛鞭效应的定量表达式,并扩展到多阶供应链模型中,分析讨论了零售商备货期、基础数据观测周期数、自相关系数及平滑系数对供应链牛鞭效应的影响。接着,通过系统动力学方法分析了以制造商、分销商、零售商组成的多级供应链系统的内在流程、结构及特点,构建了三级供应链系统动力学模型,对模型进行了相关测试、仿真,并对模型进行了改进,得出调整后的模型。通过对模型在多种不同顾客需求情况下的动态仿真,定性地分析整个供应链系统的动态行为、各级成员的行为影响及牛鞭效应产生的原因。通过对两个供应链系统动力学模型分别在顾客需求随时间变化及顾客需求随机变化两种情况下的动态仿真,定义了牛鞭效应表达式,定量地比较供应链中各级成员所面临的需求波动放大的现象,分析了供应链中的延迟环节对供应链牛鞭效应的影响。
     本文第四章阐述了库存管理的基本概念、库存的功能与分类,总结了传统库存管理方法。以分销商、零售商和终端客户组成的供应链为对象系统,建立了供应链传统库存管理方法的系统动力学模型,对模型进行了系统动力学的相关测试与仿真。通过对模型在顾客需求随机变化情况下的动态仿真,定性地分析了模型中分销商环路和零售商环路中主要的库存、需求等变量的动态行为,比较了两个环路中的订单累积量运行状态。对仿真结果做了定量比较,从结果可以看到传统库存管理方法会产生较严重的牛鞭效应。认为牛鞭效应的产生是由系统的内在结构决定的,是传统库存管理方法在供应链系统中应用的必然表现,应该从系统的结构和库存管理方法的革新入手去解决系统的内生性问题。接着,论文阐述了供应链环境下库存管理的理念,分析讨论了供应商管理库存、联合库存管理以及预测、计划与补充等三种策略。以原料供应商、制造商、分销商、零售商和终端顾客组成的供应链系统为对象系统,构建了供应链库存管理模式的系统动力学模型,对模型进行了测试和仿真,证明了有效性。通过对模型在顾客需求突然变化、随时间变化以及随机变化情况下的动态仿真,定性地分析了整个供应链系统的动态行为,分析比较了模型中各供应链成员的库存、需求等变量的动态行为,并与第三章的仿真结果进行了比较分析。对仿真结果做了定量化研究,定义了模型中各级成员的牛鞭效应表达式,并计算了牛鞭效应值,结果显示供应链库存管理模型的牛鞭效应与前述模型相比大大降低,定量地说明了供应链库存管理模式较传统库存管理模式的优越性。再次证明了减小牛鞭效应应该从系统的结构和库存管理方法的革新入手,以此解决系统的内生性问题。
     本文第五章分析了绿色供应链产生的背景,阐述了绿色供应链管理的概念、内涵与特征,分析了与传统供应链系统的异同,讨论了绿色供应链管理的实施的动因与阻力等问题。以制造商、分销商、零售商、终端顾客、产品回收商、再制造商组成的多阶绿色闭坏供应链为对象系统,构建了绿色供应链的系统动力学模型,对模型进行了相关测试,证明模型的有效性。通过对模型在顾客需求突然变化和随机变化情况下的动态仿真,定性地分析了绿色供应链系统整体的动态行为,明确了制造商的回收能力对整个闭环供应链的影响。在顾客需求会发生突然变化的情况下,对绿色供应链模型中制造商采取不同废旧产品回收政策的情况进行了动态仿真,定量地研究了废旧产品回收率、回收产品数量、再制造率、新产品生产率、企业绿色形象等变量之间的相互影响关系及动态行为模式,深入地分析了各种动态行为模式的产生原因。
Along with the speeding up of the progress of economic globalization and the fierce development of science and technology, today's market competition is gradually vigorous, and the present competition will be the competition among the supply chains. And accompanied with the working up and consummating of our country's market economy system and modern enterprise system, the local enterprises are confronted with the same competition which presents the internationalization and holistic trend. For the sake of getting space of survival and development, the enterprises have to break the traditional restriction of region, industry and thinking. They must attach importance not only to the internal production process management in their enterprises, but also to the inside and exterior resources of the whole product life cycle, and to the management of colleagues' cooperation. They must buildup high efficient supply chain by encircling their own kernel ability to seek the symbiosis and total wins of all the supply chain members in the market. But the integrated system ifo of supply chain management haven't come into being yet, there are still many crux problems needed to be further explored and investigated, such as the target conflict phenomenon in the supply chain management, the matching and harmonizing problem in supply chain management, the bull whip effect of supply chain, and the environment amity problems. Under this kind of circumstance, this thesis employs the system dynamics, which is an excellent theory for researching dynamic behavior of complex system, to research the supply chain's bull whip effect problem; closely related inventory management problems and green supply chain problems form the angle of qualitative analysis and fix quantified simulation. The author is trying hard to make this study systematization and thoroughness, enabling the research contents and conclusions could be applied effectively in the practice of supply chain management.
     In chapter 1, some complicated problems in supply chain pratices are discussed and it is put forward that there are some aspects worthy of further discussion including target conflict, matching and harmonizing, bull whip effect and environment amity. System dynamics can be used to model the complicated supply chain system, to analyze the system from macroscopic qualitative view and microscopic quantitative one by means of simulation, and to get structure improvement and indexes optimization.
     In chapter 2, the structural categories of supply chain is analysed, as well as the main methods to supply chain management, the measures and classification to supply chain modelling. Based on the theories, characteristics and modelling rules of system dynamics, the dynamic behaviour patterns of the typical one echelon and two echelons systems are used to analyse the modelling principles of system dynamics. Then, the system dynamic models of simple inventory management and supply chain system are constructed and simulated.
     Bull whip effect is involved in chapter 3. The relationship between supply chain structure and bull whip effect is discussed, as well as the negative influence of the latter to the former. By means of control and prediction theory on the bull whip effect in supply chain, the basic quantitative research is carried out to get mathematical formula of bull whip effect, and then, it is extended to the multi-echelon supply chain models, used to discuss the influence on bull whip effect exerted by retailer's stock up time, basic data observation periodicity, and correlation coefficient, smoothness coefficient. According to the inner procedure, structure and characteristics of multi-echelon comprised of manufacturers, distributers and retailers, the three echelon supply chain system dynamic models are constructed, tested, simulated and ameliorated to get improved ones. In the dynamic simulation under different demand conditions, it is analyzed that the dynamic behaviour of the whole supply chain system, behavioural influences of all levels' members and the causes to bull whip effect. Two system dynamic models are constructed under different demand conditions, changing with time and changing randomly respectively, based on which, the formula of bull whip effect are defined to compare the demand fluctuation magnifying of all levels' members in supply chain, and to analyse the influence of delay on bull whip effect.
     Chapter 4 is mainly about inventory. For a supply chain made up of distributors, retailers and final customers, system dynamic models are constructed using traditional inventory management methods, which are tested and simulated. Dynamic simulation of models under random demand conditions is used to analyse the dynamic behaviour of main variables such as inventory and demand in distributor and retailer loop, within which the order forms' accumulation is compared. It can be concluded that using traditional inventory management methods can cause serious bull whip effect by comparison of the simulation results. The bull whip effect is inherent with the supply chain system's structure and inevitable in application of traditional inventory management, the inner characteristics of which can be dealt with by way of system structure analysis and inventory management innovation. Three strategies are analysed, including Vendor Managed Inventory, Joint Management Inventory, and Collaborative Planning, Forecasting & Replenishment. Based on a system comprised of vendors, manufacturers, distributors, retailers and final customers, system dynamic models with supply chain inventory management patterns are constructed, tested, simulated, and proved valid. After simulation under different demand conditions, including sudden changing, time changing and random changing, the dynamic behaviour of the whole system is analyzed, and the variables such as the partners' inventory and demand are compared reciprocally and with the simulation results in chapter 3 by examination of the results, bull whip effect formula of different partners are defined and calculated, whose values show that the bull whip effect of supply chain inventory management models is much less than that of traditional ones, and the models have more advantages. It also demonstrated again that the means to reduce bull whip effect is system structure analysis and inventory management innovation.
     In chapter 5, green supply chain, its difference with traditional supply chain, and the causes and difficulties in practice are discussed. The objective system is traditional supply chain but with much focuses on recycler of waste products and remanufacturer, this chapter comprises a multi-echelon closed loop supply chain system, system dynamics models for which are constructed, tested and prove valid. In dynamic simulation of models under different demand conditions including sudden changing and random changing, the dynamic behaviour of the whole green supply chain is analysed, as well as the influence of the reclaim ability of manufacturers on the whole closed loop. Under sudden changing demand conditions, dynamic simulation of different reclaim strategies of manufacturers in green supply chain show the reciprocal influence and dynamic behaviour patterns of the variables such as the reclaim ratio, the reclaim quantities, the re-manufacture ratio, the new product ratio and the green image of enterprises. Causes for different dynamic behaviour patterns are analyzed thoroughly.
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