异戊橡胶生产中联合装置控制系统设计
摘要
随着我国异戊橡胶消耗量及需求量的逐渐增加,异戊橡胶生产过程自动化水平的提高就显得势在必行。由于橡胶生产行业具有生产装置体积庞大,设备管线错综复杂,生产过程连续性强等特点,所以又对生产过程中的每套装置的自动化控制水平有着严格的要求。
本文从实际工程出发,针对某异戊橡胶生产厂里的一套联合装置,进行自动控制系统设计。从低成本自动化的模式出发,设计了一种以IPC工控机、研华公司的ADAM4000系列远端数据采集模块、北京亚控科技发展有限公司的组态王6.53软件以及以传感器技术为基础构成的异戊橡胶生产中的联合装置的自动控制系统。通过不同的传感器采集数据并转化为ADAM4000模块可以接受的信号,采集后的数据通过RS485传输到工控机。工控机通过组态王对数据进行分析处理,并实时显示数据,为异戊橡胶生产过程中的联合装置的正常运行提供保障。在该套控制系统中,还添加了特殊的逻辑控制功能,通过组态王脚本程序的编写,实现符合生产需要的逻辑控制。将电气上未能实现的逻辑控制,通过在上位工控机的组态王软件来实现。另外,将上位监控系统与DCS设备相连,完成数据通讯功能,实现工厂的集中显示,分散控制功能。总之,该套自动控制系统,不仅实现方法简单,而且具有很高的使用价值和较高的理论意义。
With the increasing of the consumption and demand of isoprene rubber in our country, increasing the automation level of isoprene rubber production process becomes more and more imperative. Because the rubber production equipment is large and the pipeline is complex, and the production process is continous and so on, it has strict requirements on each equipment’s automation level in the production process.
This paper is from the actual project to design a automation control system for a united device in a isoprene rubber production factory. It started from the low-cost automated mode to design a kind of automation control system for the isoprene rubber united device. This system used IPC, Advatech’s ADAM4000 series remote data acquisition modules, Beijing Asia Control Technology Development Co., Ltd.’s Configuration software—kingview6.53, and based of the sensor technology. It can collect signal from the different sensor and transform them to the ADAM-4000 module‘s kind. And then the gathering data is sent to control machine by RS485. The IPC carry on the data analysis processing through the configuration software and display the real time data, it can also provide the safeguard for the isoprene rubber production process in the united device’s normal operation. In this control system, it also increased the special logical control function. Through the configuration software script procedure’s compilation, it realized the proper logical control which the production needs but can not be realized through the electricity technology. Besides, in this system, the upper computer is connected with the DCS equipment to complete the data communication function and realize the factory centralism to demonstrate, dispersion control function. In brief, this automation control system is not only simple to realize and having very high use value and high theory significance.
本文从实际工程出发,针对某异戊橡胶生产厂里的一套联合装置,进行自动控制系统设计。从低成本自动化的模式出发,设计了一种以IPC工控机、研华公司的ADAM4000系列远端数据采集模块、北京亚控科技发展有限公司的组态王6.53软件以及以传感器技术为基础构成的异戊橡胶生产中的联合装置的自动控制系统。通过不同的传感器采集数据并转化为ADAM4000模块可以接受的信号,采集后的数据通过RS485传输到工控机。工控机通过组态王对数据进行分析处理,并实时显示数据,为异戊橡胶生产过程中的联合装置的正常运行提供保障。在该套控制系统中,还添加了特殊的逻辑控制功能,通过组态王脚本程序的编写,实现符合生产需要的逻辑控制。将电气上未能实现的逻辑控制,通过在上位工控机的组态王软件来实现。另外,将上位监控系统与DCS设备相连,完成数据通讯功能,实现工厂的集中显示,分散控制功能。总之,该套自动控制系统,不仅实现方法简单,而且具有很高的使用价值和较高的理论意义。
With the increasing of the consumption and demand of isoprene rubber in our country, increasing the automation level of isoprene rubber production process becomes more and more imperative. Because the rubber production equipment is large and the pipeline is complex, and the production process is continous and so on, it has strict requirements on each equipment’s automation level in the production process.
This paper is from the actual project to design a automation control system for a united device in a isoprene rubber production factory. It started from the low-cost automated mode to design a kind of automation control system for the isoprene rubber united device. This system used IPC, Advatech’s ADAM4000 series remote data acquisition modules, Beijing Asia Control Technology Development Co., Ltd.’s Configuration software—kingview6.53, and based of the sensor technology. It can collect signal from the different sensor and transform them to the ADAM-4000 module‘s kind. And then the gathering data is sent to control machine by RS485. The IPC carry on the data analysis processing through the configuration software and display the real time data, it can also provide the safeguard for the isoprene rubber production process in the united device’s normal operation. In this control system, it also increased the special logical control function. Through the configuration software script procedure’s compilation, it realized the proper logical control which the production needs but can not be realized through the electricity technology. Besides, in this system, the upper computer is connected with the DCS equipment to complete the data communication function and realize the factory centralism to demonstrate, dispersion control function. In brief, this automation control system is not only simple to realize and having very high use value and high theory significance.
引文
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[2].钱伯章.我国异戊橡胶市场的现状和发展前景[J].中国橡胶,2006,23(22):26‐28.
[3].曹建明,任美红,赵玉中等.国内外异戊橡胶现状及我国发展建议[J].化工新型材料,2007,35(5):84‐86.
[4].黄郑华,李建华,黄汉京.化工生产防火防爆安全技术.中国劳动社会保障出版社.2006‐5‐1.99‐120.
[5].北京亚控科技发展有限公司.组态王6.53使用手册.2002.
[6].刘景华,王辛杰,吴则举.基于组态王的数据采集监控系统[J].青岛理工大学学报,2008,(04).
[7].瞿瞾,刘文彦,邓新中.接地抗干扰技术的分析与应用[J]电气传动,2005,(03).
[8].李桂玲,刘慧,张建锋.基于组态王的泵站监控系统的应用[J].中国农村水利水电,2007(12):52‐53
[9].薛迎成.研华工控机在污水处理控制系统的应用.现代制造技术与装备.2009,(1).
[10].黄忠生,陈莉.研华工控机在温室改造中的应用.甘肃科技.2000,16(4).
[11].陈桂友,孙同景,钟麦英等.麦芽烘干过程的控制系统设计.2003,22(z1).
[12].许江淳,徐晓平.低成本自动化系统在糖厂工艺参数监控中的应用.微计算机信息(测控自动化).2004,20(9).
[13]. ADAM‐4000 Series Data Acquisition Modules User’s Manual.
[14]. Total Solution for PC‐based Automation Automation with PCs ADVANTECH.
[15].工业控制系统应用,缪尔康主编.电子工业出版社.
[16].组态王6.53(KING VIEW VERSION6.53)使用手册,北京亚控科技发展有限公司.2002.
[17].研华工业通讯产品选型手册.北京隽智科技有限责任公司．2008.
[18].夏敖敖.消除引线电阻影响的三线制测量方法.电子工程师.2003,29(11).
[19].徐组建,徐宇建,闫永.基于组态王6.03的热电厂燃油泵远程监控系统设计[J].机床与液压,2004(9):94‐96.
[20].虞日跃,史洪源.RS‐485总线的理论与实践.电子技术应用.2001(11).
[21].樊甲斌,王殿志.用通讯模块和变频器实现复肥皮带称自动配料.变频器世界.2005‐09.
[22]. ADAM4000系列数据采集模块用户手册.1994.
[23]. Yang Ting, Zhang Yifan, Qin Jianmin. Industrial Control Configuration SoftwareKingView and Its Application in Monitoring and Controlling System Based on GSM forMeasuring the Flow of Groundwater.ISTM/2005:6th.
[24]. Ai Hong, Wang Jie, Li Zhengxi. The Research of Data Acquisition of PLC Based onConfiguration Software KINGVIEW. International Symposium on Test andMeasurement(ISTM/2005); 20050316‐18; Dalian(CN) 6th
[25]. Temsch,W. Luger,A. Riedl,M. HbA1c values calculated from blood glucose levels usingtruncated Fourier series and implementation in standard SQL database language.Methods of Information in Medicine.2008,47(4).
[26].王宝红,康永辉.组态王软件与Access数据库相结合在橡胶坝监控系统中的应用。广西水利水电.2008,(5).
[27].刘百惠,马玉琴.孙德强.数据库(Access 2000)教程.2000.
[28].孟秀玉,曹巨江,田海滨.组态王SQL数据库技术在滴丸罐装控制系统中的应用.机械设计与制造.2009,(8).
[29].王冰,王世明.组态王相关数据库研究.计算机工程与设计.2008,29(4).
[30]. Balboni,J.H. Institute of Electric and Electronic Engineer. SQL access overview.Compcon Spring’91.Digest of Papers.
[31]. CAO Hongping, CHEN Huanguang, LI Deming. A distributed control system forpicosecond accelerator at SINAP. Nuclear Science and Techniques.2005,16(4).
[32].徐涛,闫科,赵景林等.基于Modbus协议的串行接口实现与DCS通讯.工业控制计算机.2002,15(3).
[33]. Branch,M. Bradley,B. Real‐Time Web‐Based System Monitoring. Pulp and PaperIndustry Technical Conference,2006.Conference Record of Annual.
[34]. Qing Liu, Yingmei Li. Modbus/TCP based Network Control System for Water Process inthe Firepower Plant. Intelligent Control and Automation,2006.WCICA2006.The SixthWorld Congress on.
[35]. Craig S.Schiro. INTEGRATED MULTIUSE MULTI‐VENDOR INDUSTRIAL ETHERNETANALYZERLAN. 48th Analysis Division Symposium 48th.2003.1.
[36]. Lee,BongKuk, Shin,YongHak. The integrated monitoring and control system for thecombined cycle power plant. Control,Automation and Systems‐ICCAS,2008International Conference on; Seoul,Korea(South).
[37]. Jin Yibin, Shao Xinan, ZhuangMing.EAST Cryogenic Supervisory and Control SystemBased on Delta‐V DCS. Plasma Science&Technology.2005,7(5).
[38]. Li Ming, Huang Tianshu, Sun Tao. Real‐time research on local monitoring station ofdistributed control system. Instrumentation and Control Technology 5th.2003.1.
[39]. K.K.Tan,T.H.Lee,C.Y.Soh. Remotely operated experiment for mechatronics:monitoring ofDCS on the Internet. 2001 IEEE/ASME International Conference on AdvancedIntelligent Mechatronics(AIM2001),vol.2.
[40]. David Carpenter. Distributed Control System. Fundamentals of Instrumentation:InPartnership with the NJATC,Second Edition 2008.
[41].柳明,刘金平,吴捷.发电厂实时监测系统.电力自动化设备.2001,21(5).
[42].陈利芳.电气系统监控纳入DCS改造的设计与实践.电力系统自动化.2002,26(4).
[43].潘世永,郑萍,李英.集散控制系统(DCS)的发展及展望.自动化与仪器仪表.2003,(4).
[44].许宝祥,鲍立威.DCS发展趋势综述.全国第四届自动化应用技术交流会.1998.7.
[45].石维亮.DCS发展及其在石油化工中应用的几个问题.中国科技信息.2008,(4).
[46].卢文俊,冷杉,杨建军.基于Modbus协议的控制器远程监控系统.电力自动化设备.2003,23(6).
[47]. Bruno Dutertre. Formal Modeling and Analysis of the Modbus Protocol. Criticalinfrastructure protection.2007.1.
[48]. Hop on the modbus.Professional engineering.2005,18(13)