新型二板式塑料注射成型机的研究与开发
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摘要
二板式塑料注射成型机作为大型注塑机的一个发展方向,越来越为注塑机制造企业所关注。中国现已成为世界最大的塑机生产国和消费国之一。但技术含量不高、附加值低。在博创新型二板式塑料注射成型机的研发推行项目中,我们通过与海外注射成型设备专家团队密切合作,在已有的二板机研究设计成果的基础上,对二板式塑料注射成型机各零部件、工作逻辑进行优化、设计。结合中国工程技术国情,推动方案设计、论证、生产工艺优化、评审及具体图样确定、样机试制、文献总结。该项目的实施,将对整个中国的注塑机研发、生产提供极其有意义的参考。
本文在工程实践的基础上,以博创新型二板式塑料注射成型机的系统开发为研究对象,系统阐述了新型二板机的产生背景、各子系统的设计思路及技术实现方案。结合中国塑料工业的发展,以塑料成型机的发展为背景,阐述了新型二板式塑料注射成型机所具有的重要性、必要性、紧迫性及意义。对比国内外大型注塑机的锁模机构并特别对比了国内外现有二板机的技术现状,详细给出了一种新型二板式塑料注射成型机锁模机构的设计思路和设计方法。从整个项目的总体考虑,对其它各部分如射台部分、液压部分、电气控制部分也给出了相应的设计方案。
本文阐述的技术结构为国内首创,在国际也属先进技术,其中部分技术已经获得知识产权;利用本文阐述的技术已经开发出一系列的二板式塑料注射成型机并达到商品化的目的,给公司和社会创造价值。
Two platen injection molding machine is main developed trend of large machinery nowadays. More and more manufacturers pay attention to its development. China has become one of the biggest IMM manufacturing and consuming countries. However conventional two platen machines in China are lack of high technology and expansibility of development. Borch is now researching and developing new style two platen machine. We cooperate with overseas professional IMM team, optimize and improve different components and operation system on the basis of existing two platen machine R&D reference. The whole project includes process of design, optimization of arts and crafts, valuation, and machine testing and literatures sum-up. The implement of this project offers meaningful reference to Chinese IMM R&D and production.
This essay sets Borch new-style two platen machine as R&D object, and expatiates on its background, design ideas of different system as well as technical solution. Comparing with clamping unit of domestic large machine, especially with technology of two platen machine both at home and abroad, the essay expresses design ideas and solution of clamping unit of new-style two platen machine. Moreover it provides related design solution of injection unit, hydraulic system, and electric control system.
Technical structure discussed here is not only the pioneering one in China, but also one international advanced technology. Part of technology has been under intellectual property rights protection. All have been applied to one series of two platen machine and creates values for company and society.
本文在工程实践的基础上,以博创新型二板式塑料注射成型机的系统开发为研究对象,系统阐述了新型二板机的产生背景、各子系统的设计思路及技术实现方案。结合中国塑料工业的发展,以塑料成型机的发展为背景,阐述了新型二板式塑料注射成型机所具有的重要性、必要性、紧迫性及意义。对比国内外大型注塑机的锁模机构并特别对比了国内外现有二板机的技术现状,详细给出了一种新型二板式塑料注射成型机锁模机构的设计思路和设计方法。从整个项目的总体考虑,对其它各部分如射台部分、液压部分、电气控制部分也给出了相应的设计方案。
本文阐述的技术结构为国内首创,在国际也属先进技术,其中部分技术已经获得知识产权;利用本文阐述的技术已经开发出一系列的二板式塑料注射成型机并达到商品化的目的,给公司和社会创造价值。
Two platen injection molding machine is main developed trend of large machinery nowadays. More and more manufacturers pay attention to its development. China has become one of the biggest IMM manufacturing and consuming countries. However conventional two platen machines in China are lack of high technology and expansibility of development. Borch is now researching and developing new style two platen machine. We cooperate with overseas professional IMM team, optimize and improve different components and operation system on the basis of existing two platen machine R&D reference. The whole project includes process of design, optimization of arts and crafts, valuation, and machine testing and literatures sum-up. The implement of this project offers meaningful reference to Chinese IMM R&D and production.
This essay sets Borch new-style two platen machine as R&D object, and expatiates on its background, design ideas of different system as well as technical solution. Comparing with clamping unit of domestic large machine, especially with technology of two platen machine both at home and abroad, the essay expresses design ideas and solution of clamping unit of new-style two platen machine. Moreover it provides related design solution of injection unit, hydraulic system, and electric control system.
Technical structure discussed here is not only the pioneering one in China, but also one international advanced technology. Part of technology has been under intellectual property rights protection. All have been applied to one series of two platen machine and creates values for company and society.
引文
[1]王兴天,注塑成型技术[M].北京:化学工业出版社,1989(2000.6重印).
[2]李世保,注塑机螺杆塑化能力及能耗评价方法的研究,北京化工大学硕士研究生学位论文。
[3] Hyatt,I.S.,Hyatt,J.W.,Improvement in Processes and Apparatus for manufacturing Pyroxyline,U.S. Patent No.133,229,(1872).
[4] Sonntag,R.,Kunststoffe(1985),75,4.
[5] Jacobi,H.R.,Kunststoffe(1965),55,173.
[6] .Buchholz,H.,Process of Making Molded Articles,U.S.Patent
[7] Dubois,J.H.,Plastics History U.S.A.Chaners Books (1972),Boston.
[8] .KLEINEBRAHM M,Precision injection moldings [J].Kunstsoffe Plast Europe.1998.88(1):41
[9] .李菊梅,基于模糊控制的注塑机控制系统,吉林大学硕士学位论文。
[10]罗远强,施优优,王珏,许忠斌,蔡周永,黄晓波,精密注塑机新型合模机构,轻工机械,2008,26(10)
[11] .陈学锋,瞿金平,注塑机曲肘式合模机构弹性振动的研究,工程塑料应用,2008.3(69)。
[12] .黄步明,二板式注塑机的技术及发展,工程塑料应用,2000,6(32).
[13] .许忠斌,黄步明,吴舜英,光盘基片精密注塑成型技术,中国塑料,2003.4;
[14] CHIANG M H,YANG F L,CHEN Y N,ctal Integrated control of clamping force and energy-saving in hydraulic injection moulding machines using decoupling fuzzy sliding-mode control[J],Int J Adv ManufTechnol 2005.27:53 3/62.
[15]吴启晔等译,[美]T.A.奥斯瓦德,L.特恩格,P.J格尔曼编著,注射成型手册,北京:化学工业出版社,2005.
[16]李月仙,亓秀梅,注塑机合模装置失效分析与研究,机械管理开发,2007,4(25)
[17] .张炜,肘杆式合模机构的较佳模式探讨,轻工机械,2003,2(19)
[18]刘亚青,工程塑料成型加工技术,北京:化学工业出版社,2006
[19] .梁基照,塑料成型机械优化设计,北京:国防工业出版社,2006
[20]高瑜,宋桂珍,高创宽,注塑机合模机构及模板的优化设计,机械管理开发,2006,4(22)
[21]张玉梅,从全液压式二板注塑机看机电液一体化,科技情报开发与经济,2003,7(124)
[22]瞿金平,黄汉雄,吴舜英,等.塑料工业手册[M].北京:化学工业出版社,2001.
[23]陈洪涛,等.全液压式锁模机构与精密注射成型,中国塑料,1998.12(6).
[24]黄步明,许忠斌,高速超精密注塑机的技术发展及发展动向[J],工程塑料应用,2002,30(12):47-48。
[25] .李雪梅,许忠斌,谭震彪,塑料精密注射成型机械及其发展新动向,合成材料老化与应用。2004,2(44).
[26]黄步明,四缸直锁式二板式精密注塑机的研究[J]中国塑料,1999.13(1);70-74
[27]饶启琛,叶廷璧等,高速高精度液压锁模装置:中国200520129196.0[P].2007-03-21.
[28] .彭新上,李春元,直压式注塑机锁模装置:中国,03240025.X[P]2004-09-08
[29]章胜亮,二板式注塑机的技术探讨及发展前景,1005-2895(2002)01-0015-04
[30]王志新、张华、葛宜远,现代注塑机控制——微机及电液控制技术与工程应用[M].北京:中国轻工业出版社,2001
[31] [美]T.A.奥斯瓦德,L.特恩格, P.J.格尔曼编著,吴其哗等译.注射成型手册,化学工业出版社,2005.2
[32]陈世煌编,塑料成型机械,第1版,北京:化学工业出版社,2006
[33] .北京华工大学,华南理工大学,塑料机械设计[M]。北京:中国轻工业出版社,1983.
[34]中国塑料机械向强国迈进,世易化工网(2008-07-09)
[35]彭新敏,杨佐飞,我国注塑机产业技术创新现状及对策研究,科技管理研究,2008,12(473):27-28.
[36]中国工程塑料加工协会,中国塑料工业年鉴2004[M].北京:机械工业出版社,2004
[37] Timoshenko,S.Strength of Materials,Third ed.,Van Nostrand Reinhold Company(1958),New York,pages 454-475.
[38] Peterson,R.E.,Stress Concentration Factors,John Wiley & Sons,Inc.(1974), New York.
[39] .Roark,R.J.,Formulas For Stress And Strain,fifth ed.McGraw-Hill Book Company,(1975), New York.
[40] .Rauwendaal.C.,Ed.,Mixing in Polymer Processing,Marcel Dekker(1991),New York.
[41] Rauwendaal.C.,Plastics World,(1990)November,45-49.
[42] Schwittay,D.,Spritzgieβschnecken fur die Thermoplastverarbeitung,Company Literature Baver AG(1978).
[43] Rauwendaal.C.,Polymer Extrusion,4th ed.Hanser Publishers(2001),Munich.
[44] Peischl,G.C.,Bruker,I.,Polym.Eng.Sci.(1989),29,202.
[45] .Farser,K.,Coyle,D.J.,Bruker,I.,“Evaluation of an Injection Molding Mixing screw,”SPE ANTEC(1989),Dallas,TX,214-219.
[46] Rauwendaal.C.,Plastics World,(1991),43-47.
[2]李世保,注塑机螺杆塑化能力及能耗评价方法的研究,北京化工大学硕士研究生学位论文。
[3] Hyatt,I.S.,Hyatt,J.W.,Improvement in Processes and Apparatus for manufacturing Pyroxyline,U.S. Patent No.133,229,(1872).
[4] Sonntag,R.,Kunststoffe(1985),75,4.
[5] Jacobi,H.R.,Kunststoffe(1965),55,173.
[6] .Buchholz,H.,Process of Making Molded Articles,U.S.Patent
[7] Dubois,J.H.,Plastics History U.S.A.Chaners Books (1972),Boston.
[8] .KLEINEBRAHM M,Precision injection moldings [J].Kunstsoffe Plast Europe.1998.88(1):41
[9] .李菊梅,基于模糊控制的注塑机控制系统,吉林大学硕士学位论文。
[10]罗远强,施优优,王珏,许忠斌,蔡周永,黄晓波,精密注塑机新型合模机构,轻工机械,2008,26(10)
[11] .陈学锋,瞿金平,注塑机曲肘式合模机构弹性振动的研究,工程塑料应用,2008.3(69)。
[12] .黄步明,二板式注塑机的技术及发展,工程塑料应用,2000,6(32).
[13] .许忠斌,黄步明,吴舜英,光盘基片精密注塑成型技术,中国塑料,2003.4;
[14] CHIANG M H,YANG F L,CHEN Y N,ctal Integrated control of clamping force and energy-saving in hydraulic injection moulding machines using decoupling fuzzy sliding-mode control[J],Int J Adv ManufTechnol 2005.27:53 3/62.
[15]吴启晔等译,[美]T.A.奥斯瓦德,L.特恩格,P.J格尔曼编著,注射成型手册,北京:化学工业出版社,2005.
[16]李月仙,亓秀梅,注塑机合模装置失效分析与研究,机械管理开发,2007,4(25)
[17] .张炜,肘杆式合模机构的较佳模式探讨,轻工机械,2003,2(19)
[18]刘亚青,工程塑料成型加工技术,北京:化学工业出版社,2006
[19] .梁基照,塑料成型机械优化设计,北京:国防工业出版社,2006
[20]高瑜,宋桂珍,高创宽,注塑机合模机构及模板的优化设计,机械管理开发,2006,4(22)
[21]张玉梅,从全液压式二板注塑机看机电液一体化,科技情报开发与经济,2003,7(124)
[22]瞿金平,黄汉雄,吴舜英,等.塑料工业手册[M].北京:化学工业出版社,2001.
[23]陈洪涛,等.全液压式锁模机构与精密注射成型,中国塑料,1998.12(6).
[24]黄步明,许忠斌,高速超精密注塑机的技术发展及发展动向[J],工程塑料应用,2002,30(12):47-48。
[25] .李雪梅,许忠斌,谭震彪,塑料精密注射成型机械及其发展新动向,合成材料老化与应用。2004,2(44).
[26]黄步明,四缸直锁式二板式精密注塑机的研究[J]中国塑料,1999.13(1);70-74
[27]饶启琛,叶廷璧等,高速高精度液压锁模装置:中国200520129196.0[P].2007-03-21.
[28] .彭新上,李春元,直压式注塑机锁模装置:中国,03240025.X[P]2004-09-08
[29]章胜亮,二板式注塑机的技术探讨及发展前景,1005-2895(2002)01-0015-04
[30]王志新、张华、葛宜远,现代注塑机控制——微机及电液控制技术与工程应用[M].北京:中国轻工业出版社,2001
[31] [美]T.A.奥斯瓦德,L.特恩格, P.J.格尔曼编著,吴其哗等译.注射成型手册,化学工业出版社,2005.2
[32]陈世煌编,塑料成型机械,第1版,北京:化学工业出版社,2006
[33] .北京华工大学,华南理工大学,塑料机械设计[M]。北京:中国轻工业出版社,1983.
[34]中国塑料机械向强国迈进,世易化工网(2008-07-09)
[35]彭新敏,杨佐飞,我国注塑机产业技术创新现状及对策研究,科技管理研究,2008,12(473):27-28.
[36]中国工程塑料加工协会,中国塑料工业年鉴2004[M].北京:机械工业出版社,2004
[37] Timoshenko,S.Strength of Materials,Third ed.,Van Nostrand Reinhold Company(1958),New York,pages 454-475.
[38] Peterson,R.E.,Stress Concentration Factors,John Wiley & Sons,Inc.(1974), New York.
[39] .Roark,R.J.,Formulas For Stress And Strain,fifth ed.McGraw-Hill Book Company,(1975), New York.
[40] .Rauwendaal.C.,Ed.,Mixing in Polymer Processing,Marcel Dekker(1991),New York.
[41] Rauwendaal.C.,Plastics World,(1990)November,45-49.
[42] Schwittay,D.,Spritzgieβschnecken fur die Thermoplastverarbeitung,Company Literature Baver AG(1978).
[43] Rauwendaal.C.,Polymer Extrusion,4th ed.Hanser Publishers(2001),Munich.
[44] Peischl,G.C.,Bruker,I.,Polym.Eng.Sci.(1989),29,202.
[45] .Farser,K.,Coyle,D.J.,Bruker,I.,“Evaluation of an Injection Molding Mixing screw,”SPE ANTEC(1989),Dallas,TX,214-219.
[46] Rauwendaal.C.,Plastics World,(1991),43-47.