基于质量功能展开与公理化设计集成的产品设计方法研究
|
摘要
当前国际经济竞争日趋激烈,其主要体现在产品的竞争,竞争的焦点演变以最短的时间、最高的质量、最低的成本将产品投入市场。产品设计是产品是否具有竞争力的关键,而设计理论为设计活动提供理论依据,指导设计者进行设计,在产品开发中起着重要的作用。本论文的主要目的是利用质量功能展开与公理化设计的互补性将二者有机的结合起来,以探求产品设计的理论基础。
本文对质量功能展开和公理化设计理论进行了深入的分析和探讨,建立了基于二者的设计模型;对于较复杂的产品设计,本文提出了基于二者的模块化分方法;在理论研究的基础上,开展了对软件系统的开发的研究,为计算机辅助产品设计做了有益的探索。全文主要研究内容及成果如下:
首先,建立了基于质量功能展开与公理化设计的集成模型。该模型通过公理化设计理论的独立性公理保证功能需求的相对独立,这样使质量屋中的相关矩阵各元素为零,简化了质量屋的结构,使设计达到最佳并减少设计过程中的返工次数;同时它又将质量观念贯穿于产品设计过程的始终,将QFD作为顾客需求的转化工具和功能设计过程中的质量控制工具,指导整个设计过程,从而获得产品设计中质量控制的最优化和顾客最大满意度。
其次,在上述理论模型的基础上提出了基于的模块划分方法,此方法解决了模块之间功能独立性的问题,将模块划分与顾客需求紧密地联系在一起,考虑了时间因素对模块划分的影响,为工程设计人员进行工作安排、资源调度提供依据。
最后,在上述理论的基础上,运用公理化设计思想设计并开发了面向对象的软件系统。该系统便于设计者设计决策、和信息的查询与修改。
At present, the international economic competition is increasingly fierce, which is embodied in the competition of products. The key to the competition is to bring the products to the market in the shortest time, at the best quality, at the lowest cost. Design is a key to the competitiveness of a product, and design theory provides the theoretical basis for design activities and coach human designers making design, and plays an important role in product development.
This dissertation analyzes and researches the QFD and axiomatic design (AD) deeply, and establishes an integration design model incorporating QFD and AD.For the complex product design, a novel product module partition approach based on QFD and axiomatic design is proposed.Software system develpent was studied based on the research of related theory. The work is beneficial for the computer aided product design. The content is as following:
Firstly, the integration design model based on QFD and AD is presented.The model ensures the independence of function through the independent axiom, so the relevant elements of the matrix are zero. The structure of the house of quality can be simplified, the number of times of rework is reduced.At the same time, it makes the concept of quality run through the product design process from the beginning to the end, and makes QFD as a tool to transferring the demand of customers and quality control tool to guide the entire design process. Through utilizing the model, we can design the products which get the optimal quality control and the satisfaction of customers.
Secondly, A novel product module partition approach based on above theory is proposed, the method solves the problem of functional independence between modules, links the module partition and customer requirements closely, and considers the impact of time, as well as supplies engineering staff working arrangements and resource scheduling.
Finally, the dissertation develops a software system based on the above theories. Based on axiomatic design, the design software system of object-oriented is designed and developed, and it is easy for decision-making, inquiring and changing of information for designer.
本文对质量功能展开和公理化设计理论进行了深入的分析和探讨,建立了基于二者的设计模型;对于较复杂的产品设计,本文提出了基于二者的模块化分方法;在理论研究的基础上,开展了对软件系统的开发的研究,为计算机辅助产品设计做了有益的探索。全文主要研究内容及成果如下:
首先,建立了基于质量功能展开与公理化设计的集成模型。该模型通过公理化设计理论的独立性公理保证功能需求的相对独立,这样使质量屋中的相关矩阵各元素为零,简化了质量屋的结构,使设计达到最佳并减少设计过程中的返工次数;同时它又将质量观念贯穿于产品设计过程的始终,将QFD作为顾客需求的转化工具和功能设计过程中的质量控制工具,指导整个设计过程,从而获得产品设计中质量控制的最优化和顾客最大满意度。
其次,在上述理论模型的基础上提出了基于的模块划分方法,此方法解决了模块之间功能独立性的问题,将模块划分与顾客需求紧密地联系在一起,考虑了时间因素对模块划分的影响,为工程设计人员进行工作安排、资源调度提供依据。
最后,在上述理论的基础上,运用公理化设计思想设计并开发了面向对象的软件系统。该系统便于设计者设计决策、和信息的查询与修改。
At present, the international economic competition is increasingly fierce, which is embodied in the competition of products. The key to the competition is to bring the products to the market in the shortest time, at the best quality, at the lowest cost. Design is a key to the competitiveness of a product, and design theory provides the theoretical basis for design activities and coach human designers making design, and plays an important role in product development.
This dissertation analyzes and researches the QFD and axiomatic design (AD) deeply, and establishes an integration design model incorporating QFD and AD.For the complex product design, a novel product module partition approach based on QFD and axiomatic design is proposed.Software system develpent was studied based on the research of related theory. The work is beneficial for the computer aided product design. The content is as following:
Firstly, the integration design model based on QFD and AD is presented.The model ensures the independence of function through the independent axiom, so the relevant elements of the matrix are zero. The structure of the house of quality can be simplified, the number of times of rework is reduced.At the same time, it makes the concept of quality run through the product design process from the beginning to the end, and makes QFD as a tool to transferring the demand of customers and quality control tool to guide the entire design process. Through utilizing the model, we can design the products which get the optimal quality control and the satisfaction of customers.
Secondly, A novel product module partition approach based on above theory is proposed, the method solves the problem of functional independence between modules, links the module partition and customer requirements closely, and considers the impact of time, as well as supplies engineering staff working arrangements and resource scheduling.
Finally, the dissertation develops a software system based on the above theories. Based on axiomatic design, the design software system of object-oriented is designed and developed, and it is easy for decision-making, inquiring and changing of information for designer.
引文
[1]闻邦椿.产品全功能与全性能的综合设计[M].北京:机械工业出版社,2008.
[2]赵新军.技术创新理论(TRIZ)及应用[M].北京:化学工业出版社,2004.
[3] Suh N P.公理设计——发展与应用[M].谢友柏,袁小阳,徐华,等译.北京:机械工业出版社,2004.
[4] Suh N P, Bell A C, Gossard D C. On an axiomatic approach to manufacturing and manufacturing system[J].Journal of engineering for Industry,1978,100(5):127-130.
[5] Huovila P,Seren K.J. Customer-oriented Design Methods for Construction Projects. Journal of Engineering Design.1998,9(3):225-238.
[6] Sullivan Lawrence P. Quality Function Deployment. Quality Progress,1988,6:39-50.
[7] Kogure M, Akao Y. Quality function deployment and CWQC in Japan[J].Quality Progress,1983,16(10):25-29.
[8] Prasad B. Review of QFD and related deployment techniques[J].Journal of Manufacturing System,1998,17(3):221-234.
[9] King B. Listening to the voice of the customer: Using the quality function deployment system[J].National Productivity Review,1987,6(3):277-281.
[10] Akao Y. Quality function deployment: Integrating customer requirements into product design[M].Productivity Press,Cambridge,MA,1990.
[11] Sullivan L P. Quality function deployment[J].Quality Progress,1986,19(6):39-50.
[12]刘鸿恩,张列平.质量功能展开(QFD)理论与方法一一研究进展综述[M].系统工程,2000,19(2):1-6.
[13] Humm B.A System for Case-Based Process Planning[M]. Computers in Industry, 1991, 17(2): 169-180.
[14]林志航,车阿大.质量功能配置研究现状及进展—兼谈对我国QFD研究与应用的看法机械科学与技术,1998,17(l):119-121.
[15] Sullivan Lawrence P., Quality Function Deployment. Quality Progress,1988,6:39-50.
[16] Hauser John Don John R, Don Clausing, The House of Quality Harvard Business Review, 1988,3:63-73.
[17] Cecilia Temponi, John Yen, W.Amos Tiao. House of Quality: A Fuzzy Logic-Based Requirements Analysis, European Journal of Operational Research 1999,117:340-354.
[18]翟丽.质量功能展开技术及其应用综述.管理工程学报[J].2000,14(l):52-60.
[19]邵家骏.质量功能展开.第一版[M].北京:机械工业出版社,2004.
[20] Hauser John Don John R,Don Clausing, The House of Quality Harvard Business Review[J], 1988,3:63-73.
[21] Akao K. Quality Function Deployment, Productivity Process. Cambridge[M], M A,1990.
[22] Lin C T. A fuzzy logic based approach for implementing quality function deployment. Smart Engineering System Design[J],2003,5:55-65.
[23] Wang J. Fuzzy outranking approach to prioritize design requirements in quality function deployment. INT. J. PROD.RES.[J],1999,37(4):899-916.
[24]潘雪增主编.并行工程原理及应用.北京:清华大学出版社,1997:12-23
[25]郝永敬,吴晓丹等.使用主因素分析法重构质量屋.计算机集成制造系统.2002,8(2):162-165.
[26] Kim J K,Han C H,et al. A knowledge一based approach to the quality Function deployment. Computers ind. Engng,1998,35(1-2):233-236.
[27] Shin J S,Kim K J. Complexity reduction of a design problem in QFD using decomposition. Journal of Intelligent Manufacturing,2000,(11):339-354.
[28] Cristiano J J,liker J K,White C C. Customer-driven Product development through quality function deployment in the U.S. and Japan. J PROD INNOV MANAG 2000,(17):286-308.
[29] Andrew T, Olewnik and Kemper Lewis. On Validating Engineering Design Decision Support Tools [J]. CONCURRENT ENGINEERING: Research and Applications.2005, 13:111-122.
[30] K.B.Clark and T.Fujimoto, Product Development Performance: Strategy, Organization, and Management in the World Auto Industry [M].Harvard Business School Press, Boston, Massachusetts, 1991.
[31]唐敦兵,李东波,张世琪.基于“Z”字形映射的并行设计研究[J].工程设计,1999,2:22-25.
[32]陈富民,李宗斌,林志航.质量功能配置(QFD)的研究及发展.成组技术与生产现代化,2001(4):34-36.
[33] Biren Prasad. Review of QFD and Related Deployment Techniques. Journal of Manufacturing Systems, 1998,17(3):221-234.
[34]朱龙英,朱如鹏,刘正埙.公理化设计与质量功能配置集成研究[J].机械科学与技术,2004,23(6):647-650.
[35] Ming-Chyuan Lin, Chen-Cheng Wang, Tzu-Chang Chen. A Strategy for Managing Customer-oriented Product Design [J] .CONCURRENT ENGINEERING: Research and Applications.2006, 14:231-244.
[36]王海军,孙宝元,魏小鹏.基于模糊聚类的产品模块化形成过程分析[J].计算机集成制造系统,2003,9:123-126.
[37]孙挪刚,梅雪松,张优云.基于质量屋矩阵的产品模块划分方法[J].西安交通大学学报,2006,40:45-49.
[38] STONE R B, WOOD K L, CRAWFORD R H.A heuristic method for identifying modules for product architectures [J]. Design Studies, 2000, 21:5-31.
[39] Erixon G. Modular function deployment-a method for product modularization[D]. Stockholm: Royal Institute of Technology, 1998.
[40] Gu P, Sosale S.Product modularization for life engineering[J].Robotics and Computer Integrated Manufacturing,1999,15(5):387-401.
[41]贾延林.模块化设计[M].北京:机械工业出版社,1993.
[42]吕利勇,乔立红,王田苗.面向产品生命周期的产品模块划分解方法研究[J].计算机集成制造系统,2006,12:546-551
[43] J.C.Sand, P.Gu, G.Watson. House Of Modular Enhancement—a Tool for Modular Product Redesign[J]. CONCURRENT ENGINEERING,153-164
[44]苏金明,阮沈勇,王永利.MATLAB工程数学[J].北京:机械工业出版社,2005.
[45]王立福,张世琨,朱冰.软件工程—技术、方法与环境.北京:北京大学出版社,2001.
[46] Nam P Suh, Sung-Hee Do. Axiomatic Design of Software Systems. Annals of the CIRP, 2000, 49(1).
[47]吴昭同,余忠华,陈文华等.保质设计.第一版.北京:机械工业出版社,2004
[2]赵新军.技术创新理论(TRIZ)及应用[M].北京:化学工业出版社,2004.
[3] Suh N P.公理设计——发展与应用[M].谢友柏,袁小阳,徐华,等译.北京:机械工业出版社,2004.
[4] Suh N P, Bell A C, Gossard D C. On an axiomatic approach to manufacturing and manufacturing system[J].Journal of engineering for Industry,1978,100(5):127-130.
[5] Huovila P,Seren K.J. Customer-oriented Design Methods for Construction Projects. Journal of Engineering Design.1998,9(3):225-238.
[6] Sullivan Lawrence P. Quality Function Deployment. Quality Progress,1988,6:39-50.
[7] Kogure M, Akao Y. Quality function deployment and CWQC in Japan[J].Quality Progress,1983,16(10):25-29.
[8] Prasad B. Review of QFD and related deployment techniques[J].Journal of Manufacturing System,1998,17(3):221-234.
[9] King B. Listening to the voice of the customer: Using the quality function deployment system[J].National Productivity Review,1987,6(3):277-281.
[10] Akao Y. Quality function deployment: Integrating customer requirements into product design[M].Productivity Press,Cambridge,MA,1990.
[11] Sullivan L P. Quality function deployment[J].Quality Progress,1986,19(6):39-50.
[12]刘鸿恩,张列平.质量功能展开(QFD)理论与方法一一研究进展综述[M].系统工程,2000,19(2):1-6.
[13] Humm B.A System for Case-Based Process Planning[M]. Computers in Industry, 1991, 17(2): 169-180.
[14]林志航,车阿大.质量功能配置研究现状及进展—兼谈对我国QFD研究与应用的看法机械科学与技术,1998,17(l):119-121.
[15] Sullivan Lawrence P., Quality Function Deployment. Quality Progress,1988,6:39-50.
[16] Hauser John Don John R, Don Clausing, The House of Quality Harvard Business Review, 1988,3:63-73.
[17] Cecilia Temponi, John Yen, W.Amos Tiao. House of Quality: A Fuzzy Logic-Based Requirements Analysis, European Journal of Operational Research 1999,117:340-354.
[18]翟丽.质量功能展开技术及其应用综述.管理工程学报[J].2000,14(l):52-60.
[19]邵家骏.质量功能展开.第一版[M].北京:机械工业出版社,2004.
[20] Hauser John Don John R,Don Clausing, The House of Quality Harvard Business Review[J], 1988,3:63-73.
[21] Akao K. Quality Function Deployment, Productivity Process. Cambridge[M], M A,1990.
[22] Lin C T. A fuzzy logic based approach for implementing quality function deployment. Smart Engineering System Design[J],2003,5:55-65.
[23] Wang J. Fuzzy outranking approach to prioritize design requirements in quality function deployment. INT. J. PROD.RES.[J],1999,37(4):899-916.
[24]潘雪增主编.并行工程原理及应用.北京:清华大学出版社,1997:12-23
[25]郝永敬,吴晓丹等.使用主因素分析法重构质量屋.计算机集成制造系统.2002,8(2):162-165.
[26] Kim J K,Han C H,et al. A knowledge一based approach to the quality Function deployment. Computers ind. Engng,1998,35(1-2):233-236.
[27] Shin J S,Kim K J. Complexity reduction of a design problem in QFD using decomposition. Journal of Intelligent Manufacturing,2000,(11):339-354.
[28] Cristiano J J,liker J K,White C C. Customer-driven Product development through quality function deployment in the U.S. and Japan. J PROD INNOV MANAG 2000,(17):286-308.
[29] Andrew T, Olewnik and Kemper Lewis. On Validating Engineering Design Decision Support Tools [J]. CONCURRENT ENGINEERING: Research and Applications.2005, 13:111-122.
[30] K.B.Clark and T.Fujimoto, Product Development Performance: Strategy, Organization, and Management in the World Auto Industry [M].Harvard Business School Press, Boston, Massachusetts, 1991.
[31]唐敦兵,李东波,张世琪.基于“Z”字形映射的并行设计研究[J].工程设计,1999,2:22-25.
[32]陈富民,李宗斌,林志航.质量功能配置(QFD)的研究及发展.成组技术与生产现代化,2001(4):34-36.
[33] Biren Prasad. Review of QFD and Related Deployment Techniques. Journal of Manufacturing Systems, 1998,17(3):221-234.
[34]朱龙英,朱如鹏,刘正埙.公理化设计与质量功能配置集成研究[J].机械科学与技术,2004,23(6):647-650.
[35] Ming-Chyuan Lin, Chen-Cheng Wang, Tzu-Chang Chen. A Strategy for Managing Customer-oriented Product Design [J] .CONCURRENT ENGINEERING: Research and Applications.2006, 14:231-244.
[36]王海军,孙宝元,魏小鹏.基于模糊聚类的产品模块化形成过程分析[J].计算机集成制造系统,2003,9:123-126.
[37]孙挪刚,梅雪松,张优云.基于质量屋矩阵的产品模块划分方法[J].西安交通大学学报,2006,40:45-49.
[38] STONE R B, WOOD K L, CRAWFORD R H.A heuristic method for identifying modules for product architectures [J]. Design Studies, 2000, 21:5-31.
[39] Erixon G. Modular function deployment-a method for product modularization[D]. Stockholm: Royal Institute of Technology, 1998.
[40] Gu P, Sosale S.Product modularization for life engineering[J].Robotics and Computer Integrated Manufacturing,1999,15(5):387-401.
[41]贾延林.模块化设计[M].北京:机械工业出版社,1993.
[42]吕利勇,乔立红,王田苗.面向产品生命周期的产品模块划分解方法研究[J].计算机集成制造系统,2006,12:546-551
[43] J.C.Sand, P.Gu, G.Watson. House Of Modular Enhancement—a Tool for Modular Product Redesign[J]. CONCURRENT ENGINEERING,153-164
[44]苏金明,阮沈勇,王永利.MATLAB工程数学[J].北京:机械工业出版社,2005.
[45]王立福,张世琨,朱冰.软件工程—技术、方法与环境.北京:北京大学出版社,2001.
[46] Nam P Suh, Sung-Hee Do. Axiomatic Design of Software Systems. Annals of the CIRP, 2000, 49(1).
[47]吴昭同,余忠华,陈文华等.保质设计.第一版.北京:机械工业出版社,2004